Aluminum profile pushing device for before-sawing roller way

By designing an aluminum profile push device for the front roller of saw, two-point compression of aluminum profiles is achieved using brackets and drive devices, the problem of profile swinging during sawing is solved, and the quality of sawing surfaces and scale are improved. Accuracy, simplifies operation and improves productivity.

CN222311930UActive Publication Date: 2025-01-07LIAONING ZHONGWANG GROUP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420101768.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2025-01-07
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

During the sawing process of aluminum profiles, due to the excessive sawing force, the profile is prone to "swing the tail", which affects the sawing quality and scale accuracy. The single-point compression of the existing material pushing device is not enough to effectively solve this problem.

Method used

Design an aluminum profile pushing device for sawing front roller, including a bracket, a drive device, a linear bearing seat and a guide rod. The pushing plate of the cylinder or hydraulic cylinder is used to cooperate with the sawing front roller stop roller to achieve aluminum profile The two-point pressing point is synchronously cooperated with the finished saw device to ensure the stability of the profile.

Benefits of technology

Effectively eliminate or reduce the "tail swing" action during sawing of profiles, improve the quality of sawing surfaces and scale accuracy, improve product qualification rate, simplify structure, reduce costs, realize automated operations, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222311930U_ABST
    Figure CN222311930U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of aluminum processing, and relates to an aluminum profile pushing device for a before-sawing roller way, which comprises a support fixed on the ground through an embedded plate to support the whole mechanism. A base is fixedly installed at the top of the support through bolts, a driving device is installed on the base, a push plate is installed at the end of the working end of the driving device through a floating connector, and the push plate is provided with an initial position facing a to-be-cut aluminum profile fixing point position and a jacking position. The material pushing device and a material pushing device on a finished product saw act synchronously, two-point pressing is achieved when an aluminum profile is sawed, the tail swinging action is eliminated or reduced when the aluminum profile is sawed, the sawing face quality and the sizing precision of the aluminum profile are improved, and the product percent of pass is increased.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum processing, and in particular relates to an aluminum profile pushing device used for a front roller table of a saw. Background Art

[0002] During the aluminum extrusion production process, the entire aluminum profile straightened by the straightening machine will be sawn into small sections of a specified length by the finished product saw. The sawing force generated by the finished product saw during operation will cause the aluminum profile to move and affect the sawing quality. In order to fix the aluminum profile during sawing, the existing finished product saw is equipped with a pressing device to limit the vertical movement of the profile and a pushing device to limit the horizontal movement of the profile. Since the profile is too long, the pushing device on the finished product saw is used to press the profile at a single point. If the sawing force is too large during sawing, the profile is prone to "tail swinging", resulting in a decrease in the sawing surface quality and sizing accuracy of the aluminum profile, and even defective products. Utility Model Content

[0003] The purpose of the utility model is to provide an aluminum profile pushing device for a front roller table of a saw, which acts synchronously with the pushing device on a finished product saw to achieve two-point clamping when sawing the aluminum profile, eliminate or reduce the "tail swinging" action when sawing the aluminum profile, improve the sawing surface quality and sizing accuracy of the aluminum profile, and improve the product qualification rate.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] An aluminum profile pushing device for a front roller table of a saw, comprising:

[0006] A bracket, which is fixed to the ground through an embedded plate to support the entire mechanism;

[0007] A base is fixedly installed on the top of the bracket by bolts, a driving device is installed on the base, and a push plate is installed on the working end of the driving device through a floating joint. The push plate has an initial position and a tightening position facing a fixed point of the aluminum profile to be cut.

[0008] Linear bearing seats are symmetrically installed on the top of the brackets on both sides of the driving device, and the linear bearing seats are arranged close to one end of the push plate. There are two linear bearing seats on each side, and a linear bearing is installed between the two linear bearing seats. A guide rod is installed on the inner ring of the linear bearing. The front end of the guide rod is connected to the push plate, and the guide rod guides the movement of the push plate.

[0009] A guardrail is arranged on the periphery of the pushing device, and the guardrail is fixed on the ground through an embedded plate.

[0010] The driving device includes a pneumatic cylinder, a hydraulic cylinder or an electric push rod.

[0011] The pushing device is arranged vertically on the side of the finished product away from the front roller of the saw, and a plurality of front roller stop rollers are fixedly installed on both sides of the transmission direction of the front roller of the saw. The front roller stop rollers cooperate with the push plate of the pushing device to clamp the aluminum profile to be sawed on the front roller of the saw.

[0012] The beneficial effects of the utility model are:

[0013] The invention discloses an aluminum profile pushing device for a front roller table of a saw, which moves synchronously with a pushing device on a finished product saw to realize two-point clamping when sawing the aluminum profile, eliminate or reduce the "tail swinging" action when sawing the aluminum profile, improve the sawing surface quality and sizing accuracy of the aluminum profile, and improve the product qualification rate.

[0014] The pusher device of the utility model has a simple structure, low cost, convenient installation, high reliability, and can well align and clamp the aluminum profile to be cut, greatly enhancing the stability of the sawing process. The whole process does not require manual intervention, and all actions are completed automatically, which reduces labor, improves production efficiency, and improves the end surface quality of the finished aluminum profile as a whole. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Schematic diagram of the aluminum profile pushing device used for the front roller table of the saw according to the utility model;

[0016] Figure 2 Schematic diagram of the cooperation between the material pushing device of the utility model and the material pushing device of the finished product saw;

[0017] 1- guardrail, 2- throttle valve, 3- cylinder, 4- floating joint, 5- push plate, 6- linear bearing, 7- linear bearing seat, 8- guide rod, 9- solenoid valve, 10- cylinder seat, 11- air source triplex, 12- bracket, 13- front roller table of saw, 14- aluminum profile, 15- roller stopper of front roller table of saw. DETAILED DESCRIPTION

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and embodiments.

[0019] like Figure 1 and Figure 2 As shown, an aluminum profile pushing device for a pre-saw roller table includes a bracket 12, which is fixed to the ground through an embedded plate to support the entire mechanism; a cylinder seat 10 is fixedly installed on the top of the bracket 12 by bolts to fix the cylinder 3, and the cylinder 3 is installed on the cylinder seat 10 to provide power for the reciprocating motion of the push plate 5. The piston rod end of the cylinder 3 is installed with a push plate 5 through a floating joint 4. The push plate 5 has an initial position and a tightening position facing the fixed point of the aluminum profile to be cut. The push plate 5 is used for pushing materials, and the floating joint 4 is used to connect the cylinder 3 and the push plate 5, which can eliminate the problem of eccentricity caused by insufficient manufacturing precision.

[0020] Linear bearing seats 7 are symmetrically installed on the top of the brackets 12 on both sides of the cylinder 3, and the linear bearing seats 7 are arranged close to one end of the push plate 5. There are two linear bearing seats 7 on each side, and a linear bearing 6 is installed between the two linear bearing seats 7. The linear bearing 6 plays a role in reducing friction and alleviating wear. A guide rod 8 is installed on the inner ring of the linear bearing 6. The front end of the guide rod 8 is connected to the push plate 5, and the guide rod 8 guides the movement of the push plate 5.

[0021] A guardrail 1 is arranged on the periphery of the pushing device, and the guardrail 1 is fixed to the ground through an embedded plate to prevent accidental injuries to operators due to approaching the equipment.

[0022] An air source triplet 11 is installed on the top side wall of the bracket 12, and a throttle valve 2 is installed at the air inlet and the air outlet of the cylinder 3. The throttle valve 2 at the air inlet is connected to one end of the air inlet pipeline, and the throttle valve 2 at the air outlet is connected to one end of the air outlet pipeline. The other ends of the air inlet pipeline and the air outlet pipeline are both connected to the solenoid valve 9. The air inlet end of the solenoid valve 9 is connected to the air source triplet 11. The throttle valve 2 is arranged at the air inlet and the air outlet of the cylinder 3 to adjust the running speed of the cylinder 3. The solenoid valve 9 is connected to the cylinder 3 to play a reversing role. The air source triplet 11 is arranged at the head end of the air circuit to filter and dry the air source, stabilize the pressure and lubricate other moving parts in the air circuit.

[0023] The pushing device is arranged vertically on the side of the finished product away from the front roller 13 of the saw, and a plurality of front roller stop rollers 15 are fixedly installed on both sides of the transmission direction of the front roller 13. The front roller stop rollers 15 cooperate with the push plate 5 of the pushing device to clamp the aluminum profile 14 to be sawed on the front roller 13.

[0024] The use process of an aluminum profile pushing device for a front roller table of a saw is as follows:

[0025] The cylinder 3 of the aluminum profile pushing device of the front roller of the saw is normally in a retracted state. When the aluminum profile to be cut is transported along the front and rear rollers of the saw and hits the fixed-size baffle, the sensor detects that the aluminum profile has been aligned with the fixed-size baffle. At this time, the cylinder 3 of the pushing device extends, and the push plate 5 pushes the aluminum profile to the side of the roller 15 of the front roller of the saw until all the aluminum profiles are aligned with the roller 15 of the front roller of the saw. When the sensor detects that the cylinder 3 can no longer be extended, the finished product saw starts to work. When the finished product saw completes the cutting of the aluminum profile, the cylinder 3 of the pushing device retracts to the initial position. At this time, one working cycle is completed and the next action cycle is completed.

Claims

1. An aluminum profile pushing device for a front roller table of a saw, characterized in that: include, A bracket, which is fixed to the ground through an embedded plate to support the entire mechanism; A base is fixedly installed on the top of the bracket by bolts, a driving device is installed on the base, and a push plate is installed on the working end of the driving device through a floating joint. The push plate has an initial position and a tightening position facing a fixed point of the aluminum profile to be cut.

2. The aluminum profile pushing device for the front roller table of a saw according to claim 1, characterized in that: Linear bearing seats are symmetrically installed on the top of the brackets on both sides of the driving device, and the linear bearing seats are arranged close to one end of the push plate. There are two linear bearing seats on each side, and a linear bearing is installed between the two linear bearing seats. A guide rod is installed on the inner ring of the linear bearing. The front end of the guide rod is connected to the push plate, and the guide rod guides the movement of the push plate.

3. The aluminum profile pushing device for the front roller table of a saw according to claim 1, characterized in that: A guardrail is arranged on the periphery of the pushing device, and the guardrail is fixed on the ground through an embedded plate.

4. The aluminum profile pushing device for the front roller table of a saw according to claim 1, characterized in that: The driving device includes a pneumatic cylinder, a hydraulic cylinder or an electric push rod.

5. The aluminum profile pushing device for the front roller table of a saw according to claim 1, characterized in that: The pushing device is arranged vertically on the side of the finished product away from the front roller of the saw, and a plurality of front roller stop rollers are fixedly installed on both sides of the transmission direction of the front roller of the saw. The front roller stop rollers cooperate with the push plate of the pushing device to clamp the aluminum profile to be cut on the front roller of the saw.