Residual stress homogenizing device for aluminum alloy plate

By combining infrared heating and vibration aging devices, the problem of residual stress homogenization in aluminum alloy plates is solved, and the efficient, accurate and environmentally friendly treatment of the workpiece is achieved, which significantly improves the quality and accuracy of the product.

CN119392143AInactive Publication Date: 2025-02-07NANNING COLLEGE FOR VOCATIONAL TECH
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Patent Information

Application Number
CN202411342635.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-02-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art is difficult to effectively homogenize residual stress in aluminum alloy plates, resulting in deformation of the workpiece, affecting the dimensional accuracy and assembly efficiency of the structural parts, and poses quality and safety hazards.

Method used

Using a device combining infrared heating and vibration aging, the workpiece resonates with the vibration aging mechanism to obtain energy, and uses infrared heating to cause phase change and tissue yield change at the resonant vibration mode line, thereby achieving overall reduction and homogenization residues. The effect of stress.

Benefits of technology

It effectively reduces the deformation risk and scrap rate of the product, greatly improves the quality and shape accuracy of the product, and realizes "high efficiency, high precision, green" intelligent manufacturing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a residual stress homogenizing device for an aluminum alloy plate, and belongs to the technical field of mechanical manufacturing processes. Comprising a vibration aging mechanism, a plurality of infrared heating mechanisms, an aging platform mechanism, a displacement mechanism and an aluminum alloy plate workpiece, the aluminum alloy plate workpiece is arranged on the vibration aging mechanism, the vibration aging mechanism and the displacement mechanism are both arranged on the aging platform mechanism, the infrared heating mechanism is installed on the displacement mechanism in a sliding mode, and the infrared heating mechanism is rotatably arranged above the aluminum alloy plate workpiece. According to the device, vibration aging is utilized to resonate the workpiece to obtain energy, and an infrared heating mechanism is combined to enable the aluminum alloy plate workpiece to generate phase change and tissue yield change at a resonance vibration mode pitch line, namely a position with relatively weak vibration energy, so that the effect of integrally reducing and homogenizing residual stress is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of mechanical manufacturing processes, and in particular to a residual stress equalization device for an aluminum alloy plate. Background Art

[0002] In recent years, with the rapid development of aerospace and automobile manufacturing technology in my country, the demand for high-performance metal materials has continued to increase. Aluminum alloys have been widely used in aerospace, automobile industry and other fields due to their good thermal conductivity, corrosion resistance, light weight and high strength. Most of the workpieces are large aluminum alloy plates, and the material removal rate is over 85%. However, the inherited residual stress generated by raw materials and processing will cause workpiece deformation, greatly affecting the dimensional accuracy and assembly efficiency of structural parts, and even causing serious structural damage to the workpiece, which has huge quality and safety risks. Therefore, it is urgent to solve the problem of workpiece deformation caused by residual stress of aluminum alloy workpieces.

[0003] At present, the methods to reduce residual stress include natural aging, thermal aging, vibration aging, etc.

[0004] The natural aging method is to place the workpiece to be processed in natural conditions for a long time, so that the residual stress in the workpiece can be slowly eliminated through wind and sun exposure. However, the aging period is long and the residual stress reduction level is not high under natural conditions for several months to several years, so it is gradually eliminated in engineering applications.

[0005] Thermal aging is a method of heating the workpiece to a specific temperature at a certain heating rate, keeping it warm for a period of time, and then cooling it to room temperature at a certain cooling rate. However, the thermal aging treatment equipment has high requirements, has certain restrictions on the size of the workpiece, consumes too much energy, and causes serious pollution.

[0006] Vibration aging is to connect the exciter and the workpiece rigidly together. The exciter makes the workpiece resonate with it. The cyclic load and residual stress applied by the exciter are superimposed on the workpiece to reach the yield strength of the material, thereby yielding and releasing the residual stress. However, the exciter in the vibration aging treatment makes the workpiece resonate. The vibration energy is weakest at the point where the amplitude is the smallest on the workpiece vibration mode, that is, the position of the node line. The value superimposed with the residual stress is less than the yield strength of the material, and the organization cannot yield to equalize the residual stress. If the excitation force of the exciter is increased, the surface quality of the workpiece where the resonance amplitude is large is affected by excessive vibration energy, and there is a quality risk of deformation and cracking. Therefore, the effect of vibration aging in equalizing residual stress is limited. Summary of the invention

[0007] The technical problem to be solved by the present invention is to provide a residual stress equalization device for aluminum alloy plates to solve the above-mentioned problem.

[0008] The technical solution of the present invention to solve the above technical problems is as follows: a residual stress homogenization device for aluminum alloy plates, comprising: a vibration aging mechanism, a plurality of infrared heating mechanisms, an aging platform mechanism, a displacement mechanism and an aluminum alloy plate workpiece; the aluminum alloy plate workpiece is arranged on the vibration aging mechanism, the vibration aging mechanism and the displacement mechanism are both arranged on the aging platform mechanism, the infrared heating mechanism is slidably installed on the displacement mechanism, and the infrared heating mechanism is rotatably arranged above the aluminum alloy plate workpiece.

[0009] The beneficial effects of the present invention are as follows: the vibration aging mechanism is conducive to obtaining energy from the resonance of the workpiece by vibration aging, and combined with the infrared heating mechanism, the aluminum alloy plate workpiece undergoes phase change and structural yield change at the resonance vibration mode node line, that is, the position where the vibration energy is weak, so as to achieve the effect of overall reduction and homogenization of residual stress, solves the problems of equipment limitations and poor overall reduction effect of residual stress reduction and homogenization aging process for large aluminum alloy plates, effectively reduces the deformation risk and scrap rate of products, greatly improves the quality and shape accuracy of products, and realizes "high-efficiency, high-precision, and green" intelligent manufacturing.

[0010] Based on the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, the vibration aging mechanism includes: a bow clamp, an exciter, an acceleration sensor, a plurality of high-temperature resistant rubber pads and a spectrum control display; the exciter is arranged on the bow clamp, the bow clamp is arranged at one end of the aluminum alloy sheet workpiece, the acceleration sensor is arranged on the other end of the aluminum alloy sheet workpiece, the high-temperature resistant rubber pad is arranged at the bottom end of the aluminum alloy sheet workpiece, the high-temperature resistant rubber pad is arranged on the aging platform mechanism, and the exciter and the acceleration sensor are both connected to the spectrum control display.

[0012] The beneficial effects of adopting the above-mentioned further scheme are: the bow clamp is conducive to fixing the exciter and the aluminum alloy sheet workpiece, so that the exciter and the aluminum alloy sheet workpiece can achieve resonance, the acceleration sensor is conducive to collecting the resonance information of the aluminum alloy sheet workpiece during vibration, and feeding it back to the spectrum control display, providing judgment information for the spectrum control display to control the vibration frequency of the exciter, and the high temperature resistant rubber pad can effectively isolate other components, prevent the resonance frequency from being disturbed and allow the vibration energy to fully act on the aluminum alloy sheet workpiece.

[0013] Furthermore, the displacement mechanism includes multiple vertical displacement devices, two lateral displacement guide rails and a platform track controller; the two lateral displacement guide rails are arranged one by one on both sides of the aging platform mechanism, the vertical displacement device is slidably installed on the lateral displacement guide rails, and the platform track controller is connected to the vertical displacement device and the lateral displacement guide rails.

[0014] The beneficial effect of adopting the above further scheme is that the lateral displacement guide rail is conducive to driving the lateral displacement of the vertical displacement device, and the vertical displacement device is conducive to driving the vertical displacement of the infrared heating mechanism, thereby enabling the infrared heating mechanism to perform infrared heating on any part of the aluminum alloy plate workpiece.

[0015] Furthermore, the vertical displacement equipment includes: two vertical displacement guide rails, an infrared heating horizontal guide rail, two stage guide rail seats and a plurality of stage guide rail rollers; the two vertical displacement guide rails are vertically installed one-to-one on the two stage guide rail seats, the infrared heating horizontal guide rail is horizontally arranged, and the two ends are slidingly connected to the two vertical displacement guide rails one-to-one, and the stage guide rail rollers are arranged at the bottom end of the stage guide rail seat and are slidingly connected to the lateral displacement guide rail.

[0016] The beneficial effect of adopting the above-mentioned further scheme is that the vertical displacement guide rail is conducive to driving the infrared heating horizontal guide rail and the infrared heating mechanism installed on the infrared heating horizontal guide rail to move up and down, and the stand guide rail seat and the stand guide rail roller are conducive to the vertical displacement guide rail to achieve lateral displacement under the drive of the lateral displacement guide rail.

[0017] Furthermore, the infrared heating mechanism includes: an infrared heating device, an infrared heating guide rail seat, an infrared heating control display and an infrared probe; the infrared heating guide rail seat is slidably connected to the infrared heating horizontal guide rail, the infrared heating device is rotatably installed at the bottom end of the infrared heating guide rail seat, and the infrared probe is arranged on the side wall of the infrared heating device and connected to the infrared heating control display.

[0018] The beneficial effect of adopting the above further scheme is: the infrared heating guide rail seat is conducive to the infrared heating equipment sliding on the infrared heating horizontal guide rail, thereby heating any position of the aluminum alloy sheet workpiece, and the infrared heating control display combined with the infrared probe is conducive to real-time monitoring of the heating temperature of the aluminum alloy sheet workpiece.

[0019] Furthermore, the infrared heating equipment includes: an infrared heating shell, a disc connecting seat and a plurality of infrared heating lamp tubes; the disc connecting seat is arranged at the top of the infrared heating shell, the infrared heating lamp tubes are arranged inside the infrared heating shell and arranged toward the aluminum alloy plate workpiece, and the infrared heating lamp tubes are connected to the infrared heating control display.

[0020] The beneficial effect of adopting the above further scheme is that the disc connecting seat is conducive to hanging the infrared heating equipment on the infrared heating guide rail seat, and the infrared heating lamp tube combined with the infrared heating control display is conducive to controlling the heating temperature of the aluminum alloy plate workpiece.

[0021] Furthermore, the infrared heating guide rail seat includes: an infrared heating guide rail seat body, a plurality of infrared heating guide rail rollers and a turntable; the infrared heating guide rail rollers and the turntable are arranged one by one at the top and bottom ends of the infrared heating guide rail seat body, the turntable is connected to the disc connecting seat, and the turntable is connected to the infrared heating control display.

[0022] The beneficial effect of adopting the above further solution is that the turntable cooperates with the disc connecting seat to facilitate the infrared heating device to rotate above the aluminum alloy sheet workpiece, thereby uniformly heating the aluminum alloy sheet workpiece.

[0023] Furthermore, the aging platform mechanism includes an aging workbench and a plurality of support columns, two lateral displacement guide rails are arranged on both sides of the aging workbench in a one-to-one correspondence, and the support columns are arranged at the bottom end of the aging workbench.

[0024] The beneficial effect of adopting the above further scheme is that the aging workbench is conducive to providing installation space for the mechanism for vibrating, heating and displacing the aluminum alloy plate workpiece, and the support column is conducive to providing support for the entire device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;

[0026] Figure 2 A schematic diagram of the connection between the vibration aging mechanism and the aluminum alloy plate workpiece provided by an embodiment of the present invention;

[0027] Figure 3 A schematic diagram of the connection between the infrared heating mechanism and the vertical displacement device provided in an embodiment of the present invention;

[0028] Figure 4 A schematic diagram of the structure of an infrared heating device provided by an embodiment of the present invention;

[0029] Figure 5 A schematic diagram of the structure of the infrared heating guide rail seat provided in an embodiment of the present invention Figure 1 ;

[0030] Figure 6 A schematic diagram of the structure of the infrared heating guide rail seat provided in an embodiment of the present invention Figure 2 ;

[0031] Figure 7 A schematic structural diagram of the aging platform mechanism and the displacement mechanism provided in an embodiment of the present invention.

[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0033] 1. Vibration aging mechanism; 2. Infrared heating mechanism; 3. Aging platform mechanism; 4. Displacement mechanism; 5. Aluminum alloy sheet workpiece; 11. Bow clamp; 12. Vibrator; 13. Acceleration sensor; 14. High temperature resistant rubber pad; 15. Spectrum control display; 21. Infrared heating equipment; 22. Infrared heating guide rail seat; 23. Infrared heating control display; 24. Infrared probe; 31. Aging workbench; 32. Support column; 41. Vertical displacement equipment; 42. Horizontal displacement guide rail; 43. Platform track controller; 211. Infrared heating shell; 212. Disc connecting seat; 213. Infrared heating lamp tube; 221. Infrared heating guide rail seat body; 222. Infrared heating guide rail roller; 223. Turntable; 411. Vertical displacement guide rail; 412. Infrared heating horizontal guide rail; 413. Stand guide rail seat; 414. Stand guide rail roller. DETAILED DESCRIPTION

[0034] The principles and features of the present invention are described below. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0035] like Figure 1 As shown, a residual stress homogenization device for aluminum alloy plates comprises: a vibration aging mechanism 1, a plurality of infrared heating mechanisms 2, an aging platform mechanism 3, a displacement mechanism 4 and an aluminum alloy plate workpiece 5; the aluminum alloy plate workpiece 5 is arranged on the vibration aging mechanism 1, the vibration aging mechanism 1 and the displacement mechanism 4 are both arranged on the aging platform mechanism 3, the infrared heating mechanism 2 is slidably installed on the displacement mechanism 4, and the infrared heating mechanism 2 is rotatably arranged above the aluminum alloy plate workpiece 5.

[0036] The beneficial effects of the present invention are as follows: the vibration aging mechanism is conducive to obtaining energy from the resonance of the workpiece by vibration aging, and combined with the infrared heating mechanism, the aluminum alloy plate workpiece undergoes phase change and structural yield change at the resonance vibration mode node line, that is, the position where the vibration energy is weak, so as to achieve the effect of overall reduction and homogenization of residual stress, solves the problems of equipment limitations and poor overall reduction effect of residual stress reduction and homogenization aging process for large aluminum alloy plates, effectively reduces the deformation risk and scrap rate of products, greatly improves the quality and shape accuracy of products, and realizes "high-efficiency, high-precision, and green" intelligent manufacturing.

[0037] Preferably, Figure 1 and Figure 2As shown, the vibration aging mechanism 1 includes: a bow clamp 11, a vibration exciter 12, an acceleration sensor 13, a plurality of high-temperature resistant rubber pads 14 and a spectrum control display 15; the vibration exciter 12 is arranged on the bow clamp 11, the bow clamp 11 is clamped at one end of the aluminum alloy sheet workpiece 5, the acceleration sensor 13 is arranged on the other end of the aluminum alloy sheet workpiece 5, the high-temperature resistant rubber pad 14 is arranged at the bottom end of the aluminum alloy sheet workpiece 5, the high-temperature resistant rubber pad 14 is arranged on the aging platform mechanism 3, and the vibration exciter 12 and the acceleration sensor 13 are both connected to the spectrum control display 15.

[0038] The beneficial effects of adopting the above-mentioned preferred scheme are: the bow clamp is conducive to fixing the exciter and the aluminum alloy sheet workpiece, so that the exciter and the aluminum alloy sheet workpiece can achieve resonance, the acceleration sensor is conducive to collecting the resonance information of the aluminum alloy sheet workpiece during vibration, and feeding it back to the spectrum control display, providing judgment information for the spectrum control display to control the vibration frequency of the exciter, and the high temperature resistant rubber pad can effectively isolate other components, prevent the resonance frequency from being disturbed and allow the vibration energy to fully act on the aluminum alloy sheet workpiece.

[0039] Preferably, Figure 1 and Figure 7 As shown, the displacement mechanism 4 includes a plurality of vertical displacement devices 41, two lateral displacement guide rails 42 and a platform track controller 43; the two lateral displacement guide rails 42 are arranged one by one on both sides of the aging platform mechanism 3, the vertical displacement device 41 is slidably installed on the lateral displacement guide rails 42, and the platform track controller 43 is connected to the vertical displacement device 41 and the lateral displacement guide rails 42.

[0040] Among them, it should be noted that: in the technical solution of the present invention, the lateral displacement guide rail 42 includes a lateral motor, a lateral screw and a lateral slider. The lateral motor drives the lateral screw to rotate, thereby driving the lateral slider to displace on the lateral screw. The lateral motor is connected to the platform track controller 43, and the vertical displacement device 41 is installed on the lateral slider.

[0041] The beneficial effects of adopting the above-mentioned preferred scheme are: the lateral displacement guide rail is conducive to driving the lateral displacement of the vertical displacement device, and the vertical displacement device is conducive to driving the vertical displacement of the infrared heating mechanism, thereby enabling the infrared heating mechanism to perform infrared heating on any part of the aluminum alloy plate workpiece.

[0042] Preferably, Figure 1 and Figure 3As shown, the vertical displacement device 41 includes: two vertical displacement guide rails 411, an infrared heating horizontal guide rail 412, two stage guide rail seats 413 and a plurality of stage guide rail rollers 414; the two vertical displacement guide rails 411 are vertically installed one-to-one on the two stage guide rail seats 413, the infrared heating horizontal guide rail 412 is horizontally arranged, and the two ends are slidingly connected to the two vertical displacement guide rails 411 one-to-one, and the stage guide rollers 414 are arranged at the bottom of the stage guide rail seats 413 and are slidingly connected to the lateral displacement guide rail 42.

[0043] Among them, it should be noted that: in the technical solution of the present invention, the vertical displacement guide rail 411 includes a vertical motor, a vertical screw rod and a vertical slider. The vertical motor drives the vertical screw rod to rotate, thereby driving the vertical slider to move on the vertical screw rod. The vertical motor is connected to the platform track controller 43, and the end of the infrared heating horizontal guide rail 412 is installed on the vertical slider. The stage guide rail roller 414 is connected to the horizontal slider in the horizontal displacement guide rail 42.

[0044] The beneficial effects of adopting the above-mentioned preferred scheme are: the vertical displacement guide rail is conducive to driving the infrared heating horizontal guide rail and the infrared heating mechanism installed on the infrared heating horizontal guide rail to move up and down, and the stand guide rail seat and the stand guide rail roller are conducive to the vertical displacement guide rail to achieve lateral displacement under the drive of the lateral displacement guide rail.

[0045] Preferably, Figure 1 and Figure 3 As shown, the infrared heating mechanism 2 includes: an infrared heating device 21, an infrared heating guide rail seat 22, an infrared heating control display 23 and an infrared probe 24; the infrared heating guide rail seat 22 is slidably connected to the infrared heating horizontal guide rail 412, the infrared heating device 21 is rotatably installed at the bottom end of the infrared heating guide rail seat 22, and the infrared probe 24 is arranged on the side wall of the infrared heating device 21 and is connected to the infrared heating control display 23.

[0046] The beneficial effects of adopting the above-mentioned preferred scheme are: the infrared heating guide rail seat is conducive to enabling the infrared heating equipment to slide on the infrared heating horizontal guide rail, thereby heating any position of the aluminum alloy sheet workpiece, and the infrared heating control display combined with the infrared probe is conducive to real-time monitoring of the heating temperature of the aluminum alloy sheet workpiece.

[0047] Preferably, Figure 4As shown, the infrared heating device 21 includes: an infrared heating shell 211, a disc connecting seat 212 and a plurality of infrared heating lamps 213; the disc connecting seat 212 is arranged at the top of the infrared heating shell 211, the infrared heating lamps 213 are arranged inside the infrared heating shell 211 and are arranged toward the aluminum alloy plate workpiece 5, and the infrared heating lamps 213 are connected to the infrared heating control display 23.

[0048] It should be noted that, in a preferred embodiment of the present invention, the number of the infrared heating lamps 213 is three, which can achieve heating and cooling in the range of room temperature to 800°C.

[0049] The beneficial effects of adopting the above preferred solution are: the disc connecting seat is conducive to hanging the infrared heating equipment on the infrared heating guide rail seat, and the infrared heating lamp tube combined with the infrared heating control display is conducive to controlling the heating temperature of the aluminum alloy plate workpiece.

[0050] Preferably, Figure 5 and Figure 6 As shown, the infrared heating guide rail seat 22 includes: an infrared heating guide rail seat body 221, a plurality of infrared heating guide rail rollers 222 and a turntable 223; the infrared heating guide rail rollers 222 and the turntable 223 are arranged one by one at the top and bottom ends of the infrared heating guide rail seat body 221, the turntable 223 is connected to the disc connecting seat 212, and the turntable 223 is connected to the infrared heating control display 23.

[0051] It should be noted that: in a preferred embodiment of the present invention, the rotating disk 223 and the disk connecting seat 212 are connected by bolts.

[0052] The beneficial effect of adopting the above preferred solution is that the turntable cooperates with the disc connecting seat to facilitate the infrared heating device to rotate above the aluminum alloy sheet workpiece, thereby uniformly heating the aluminum alloy sheet workpiece.

[0053] Preferably, Figure 7 As shown, the aging platform mechanism 3 includes an aging workbench 31 and a plurality of support columns 32 , two lateral displacement guide rails 42 are arranged one by one on both sides of the aging workbench 31 , and the support columns 32 are arranged at the bottom end of the aging workbench 31 .

[0054] The beneficial effects of adopting the above preferred solution are: the aging workbench is conducive to providing installation space for the mechanism for vibrating, heating and displacing the aluminum alloy plate workpiece, and the support column is conducive to providing support for the entire device.

[0055] The working process of the present invention is described below by an embodiment:

[0056] like Figures 1 to 7 As shown, the aluminum alloy sheet workpiece 5 is first subjected to pre-vibration frequency sweeping to obtain the resonance frequency information of each order of the aluminum alloy sheet workpiece 5. There are three methods for obtaining the resonance waveform information of each order: the first method is the sensor testing method, which can be carried out by arranging multiple acceleration sensors 13 on the aluminum alloy sheet workpiece 5 and collecting the corresponding acceleration amplitude information to determine the vibration mode law of each order of resonance; the second method is the sand method, which can be used to cover the aluminum alloy sheet workpiece 5 with sand. Under the action of each order of resonance frequency, the sand will eventually condense in a certain area, which is the vibration mode node line position under the action of each order of resonance; the third method is the simulation analysis method, which can be used to model through simulation analysis software, and the vibration mode under the action of each order of resonance frequency can be calculated using the modal analysis module of the simulation software;

[0057] After the vibration aging mechanism 1 performs pre-vibration frequency sweep on the aluminum alloy plate workpiece 5 to obtain the various frequencies and vibration mode information of the workpiece, the infrared heating lamp tube 213 will act on the node line position of the vibration mode corresponding to the various resonance frequencies of the aluminum alloy plate workpiece 5. During the vibration aging resonance treatment, the infrared heating lamp tube 213 is started to heat the node line position of the vibration mode corresponding to the various resonance frequencies of the aluminum alloy plate workpiece 5 to a certain temperature, keep it warm for a period of time, and then quickly cool it down, so that the area with weak vibration energy at the node line of the vibration treatment vibration mode will undergo yield changes inside the material organization under the action of infrared high temperature, so as to achieve the residual stress reduction and homogenization effect.

[0058] In the above process, when the vibration aging treatment is met, the position and action area of ​​the infrared heating lamp 213 can be adjusted by the lateral displacement guide 42, the vertical displacement guide 411 and the infrared heating horizontal guide 412 to achieve the effect of precise heating, efficient infrared heating-vibration aging residual stress equalization treatment.

[0059] The present invention adopts a method combining infrared heating and vibration aging, which is not limited to the size of the workpiece, has low energy loss and is environmentally friendly. However, when using the traditional thermal aging process, for workpieces with larger dimensions, a larger thermal aging treatment furnace is required, which has high energy loss, expensive equipment, high overall cost and is not environmentally friendly; compared with the traditional single vibration aging treatment, the vibration energy at the peak and trough of the workpiece resonance vibration mode is stronger, and the vibration energy at the node line of the workpiece resonance vibration mode is weaker. The vibration energy at this location is not enough to cause the workpiece to yield and fail to reduce and equalize the residual stress at this location. The technical solution of the present invention performs local infrared heating on the node line of the resonance vibration mode of the workpiece during vibration aging treatment, so that the material structure at this location undergoes a yield change under the dual effects of high temperature and vibration energy, so as to achieve the reduction and equalization of the residual stress at the node line of the vibration aging vibration mode, so that the workpiece can achieve the overall residual stress reduction and equalization effect under the action of infrared heating-vibration aging.

[0060] Secondly, the aging platform system of the device adopts a modular structured design. The motor on the linear guide rail can flexibly drive the movement and positioning of each component. The infrared heating equipment and the infrared heating guide rail seat are connected with a turntable design, so that the infrared heating lamp can achieve 360° free rotation under the control of the infrared heating control display. According to the different resonance vibration modes of the aluminum alloy plate workpiece, the corresponding infrared heating lamp can be added and the working position can be changed to customize the infrared heating-vibration aging process plan.

[0061] The overall structure of the device is simple, the parts are easy to repair and replace, and the equipment and site requirements are not high. The device can be used to achieve integrated residual stress reduction and homogenization processing, without the need for repeated transportation between processes, effectively reducing transportation costs and greatly improving production efficiency. The device has the characteristics of high efficiency, environmental protection, flexibility, etc. The invention can be used to achieve the reduction and homogenization of residual stress in large aluminum alloy plates, reduce the risk of workpiece size deformation and scrapping due to the influence of residual stress, and effectively improve the product qualification rate and shape accuracy of the workpiece.

[0062] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0063] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0064] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0065] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0066] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0067] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A residual stress homogenization device for aluminum alloy plates, characterized in that: include: A vibration aging mechanism (1), a plurality of infrared heating mechanisms (2), an aging platform mechanism (3), a displacement mechanism (4), and an aluminum alloy plate workpiece (5); The aluminum alloy plate workpiece (5) is arranged on the vibration aging mechanism (1), the vibration aging mechanism (1) and the displacement mechanism (4) are both arranged on the aging platform mechanism (3), the infrared heating mechanism (2) is slidably mounted on the displacement mechanism (4), and the infrared heating mechanism (2) is rotatably arranged above the aluminum alloy plate workpiece (5).

2. The residual stress homogenization device for aluminum alloy plates according to claim 1, characterized in that: The vibration aging mechanism (1) comprises: a bow clamp (11), a vibration exciter (12), an acceleration sensor (13), a plurality of high temperature resistant rubber pads (14) and a spectrum control display (15); The vibrator (12) is arranged on the bow-shaped clamp (11), and the bow-shaped clamp (11) is clamped on one end of the aluminum alloy plate workpiece (5). The acceleration sensor (13) is arranged on the other end of the aluminum alloy plate workpiece (5). The high-temperature resistant rubber pad (14) is arranged at the bottom end of the aluminum alloy plate workpiece (5), and the high-temperature resistant rubber pad (14) is arranged on the aging platform mechanism (3). The vibrator (12) and the acceleration sensor (13) are both connected to the spectrum control display (15).

3. The residual stress homogenization device for aluminum alloy plates according to claim 1, characterized in that: The displacement mechanism (4) comprises a plurality of vertical displacement devices (41), two lateral displacement guide rails (42) and a platform track controller (43); Two lateral displacement guide rails (42) are arranged one by one on both sides of the aging platform mechanism (3), the vertical displacement device (41) is slidably installed on the lateral displacement guide rails (42), and the platform track controller (43) is connected to the vertical displacement device (41) and the lateral displacement guide rails (42).

4. The residual stress homogenization device for aluminum alloy plates according to claim 3 is characterized in that: The vertical displacement device (41) comprises: two vertical displacement guide rails (411), an infrared heating horizontal guide rail (412), two platform guide rail seats (413) and a plurality of platform guide rail rollers (414); The two vertical displacement guide rails (411) are vertically mounted one by one on the two platform guide rail seats (413); the infrared heating horizontal guide rail (412) is horizontally arranged, and its two ends are slidably connected to the two vertical displacement guide rails (411) one by one; the platform guide rail roller (414) is arranged at the bottom end of the platform guide rail seat (413) and is slidably connected to the lateral displacement guide rail (42).

5. The residual stress equalization device for aluminum alloy plates according to claim 4, characterized in that: The infrared heating mechanism (2) comprises: an infrared heating device (21), an infrared heating guide rail seat (22), an infrared heating control display (23) and an infrared probe (24); The infrared heating guide rail seat (22) is slidably connected to the infrared heating horizontal guide rail (412), the infrared heating device (21) is rotatably mounted on the bottom end of the infrared heating guide rail seat (22), and the infrared probe (24) is arranged on the side wall of the infrared heating device (21) and is connected to the infrared heating control display (23).

6. The residual stress equalization device for aluminum alloy plates according to claim 5, characterized in that: The infrared heating device (21) comprises: an infrared heating housing (211), a disc connection seat (212) and a plurality of infrared heating lamp tubes (213); The disc connection seat (212) is arranged at the top of the infrared heating shell (211), the infrared heating lamp tube (213) is arranged inside the infrared heating shell (211) and is arranged toward the aluminum alloy plate workpiece (5), and the infrared heating lamp tube (213) is connected to the infrared heating control display (23).

7. The residual stress equalization device for aluminum alloy plates according to claim 6, characterized in that: The infrared heating guide rail seat (22) comprises: an infrared heating guide rail seat body (221), a plurality of infrared heating guide rail rollers (222) and a rotating disk (223); The infrared heating guide rail roller (222) and the turntable (223) are arranged at the top and bottom ends of the infrared heating guide rail seat body (221) in a one-to-one correspondence; the turntable (223) is connected to the disc connecting seat (212); and the turntable (223) is connected to the infrared heating control display (23).

8. The residual stress homogenization device for aluminum alloy plates according to claim 3, characterized in that: The aging platform mechanism (3) comprises an aging workbench (31) and a plurality of support columns (32), two lateral displacement guide rails (42) are arranged one by one on both sides of the aging workbench (31), and the support columns (32) are arranged at the bottom end of the aging workbench (31).