Integrated pressing equipment for manufacturing fragmented end socket

Abstract

The utility model discloses integrated pressing equipment for manufacturing a split type end socket, which belongs to the technical field of split type end socket manufacturing and comprises a pressing cushion table, a supporting device and a pressing machine, the supporting device is used for placing and transferring end socket pieces, the pressing machine is used for pressing the end socket pieces, and the pressing cushion table is fixedly connected under the pressing machine. The supporting device is located between the pressing cushion table and the pressing machine, and the two sides of the supporting device are respectively connected with a moving device used for transferring the supporting device. The split type end socket is prepared in an integrated pressing mode, so that the pressing efficiency and the yield of the split type end socket are improved; the moving device is convenient for transferring and unloading the formed split type end socket, a plurality of supporting devices can be matched with the moving device for continuous pressing, the forming efficiency of the split type end socket is greatly improved, the forming effect of integrated pressing is good, the matching precision of all end socket pieces is high, and later welding is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of preparing sliced ​​head, in particular to an integrated pressing device for manufacturing the sliced ​​head. Background Art

[0002] Sliced ​​heads usually refer to a manufacturing method that cuts a large or complex head into several parts, and then processes and assembles them separately. This method is suitable for spherical, ellipsoidal, conical, butterfly and other shaped heads. Especially when the head size is large or the curvature is more, the use of slices can simplify the processing process and facilitate transportation and installation.

[0003] The processing of the split head involves steps such as measurement, marking and cutting. For example, special equipment can be used to measure and mark the head piece, and then precise cutting can be achieved through CNC or semi-automatic cutting technology. During the cutting process, attention should be paid to the quality of the groove, ensuring that the groove surface is flat and smooth, without grooves or missing meat, and the groove angle and depth are accurately guaranteed. For the groove surface of specific materials, 100% penetration testing may also be required to ensure quality.

[0004] A significant advantage of the split-type head manufacturing method is that the quality and precision of the head can be better controlled. In addition, the split-type heads are also more convenient to transport and install because they can be broken down into smaller parts, thus reducing logistics costs and the difficulty of on-site construction.

[0005] The existing preparation of segmented head is to press each iron sheet into a single piece through an independent pressing structure, and then form multiple head pieces for welding. Since the efficiency of individual pressing is low and the matching accuracy of each head piece after pressing is poor, an integrated pressing equipment is needed for the manufacture of segmented head. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides an integrated pressing device for manufacturing a segmented head.

[0007] The technical solution of the utility model is: an integrated pressing equipment for manufacturing sliced ​​head, including a pressing pad, a supporting device for placing and transferring head slices, and a pressing machine for pressing the head slices, the pressing pad is fixedly connected to the bottom of the pressing machine, the supporting device is located between the pressing pad and the pressing machine, and moving devices for transferring the supporting devices are respectively connected to both sides of the supporting device.

[0008] Furthermore, the supporting device comprises a concave mold, connecting rods are fixedly connected to both sides of the concave mold, rotating mechanisms are fixedly connected to both sides of the connecting rods, and the rotating mechanisms are fixedly connected to the moving device.

[0009] Description: The material to be processed is placed in the concave mold, which is connected to the rotating mechanism through a connecting rod. After the mobile device transfers the processed head piece to the outside of the pressing area, the head piece is flipped over by the rotating mechanism to be removed.

[0010] Furthermore, the moving device includes a moving frame, a lifting mechanism is fixedly connected to the top of the moving frame, the lifting mechanism is rotatably connected to the rotating mechanism, and two moving wheels are fixedly connected to the bottom of the lifting mechanism.

[0011] Note: The lifting device provided in the moving device facilitates the removal of the concave mold from the pressing pad.

[0012] Furthermore, a moving motor is fixedly connected to the moving frame, and a transmission mechanism for driving the moving wheel to rotate is transmission-connected to the output shaft of the moving motor.

[0013] Description: The transmission mechanism is used to drive the two moving wheels to rotate synchronously. The transmission mechanism adopts a toothed chain combined transmission, which has high transmission efficiency and is not easy to slip.

[0014] Furthermore, the pressing machine comprises a pressing frame, a plurality of pressing hydraulic rods are fixedly connected to the top of the pressing frame, a fixed block is fixedly connected below the movable end of the pressing hydraulic rod, and a pressing head is fixedly connected to the bottom of the fixed block.

[0015] Description: The material in the concave mold is pressed by a pressing head to form a head piece, and then the head piece is assembled and welded to form a complete head structure.

[0016] The beneficial effects of the utility model are:

[0017] The utility model adopts an integrated pressing method to prepare the sliced ​​head, which improves the pressing efficiency and output of the sliced ​​head. The moving device is convenient for transferring and unloading the formed sliced ​​head. Multiple supporting devices can be used in conjunction with the moving device for uninterrupted continuous pressing, which greatly improves the forming efficiency of the sliced ​​head. The integrated pressing has a good forming effect, and the matching accuracy between the head pieces is high, which is convenient for later welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of the utility model.

[0019] Figure 2 It is a left view of the right side moving device of the utility model.

[0020] Figure 3 It is a top view of the concave mold of the utility model.

[0021] Among them, 1-pressing pad, 2-support device, 3-pressing machine, 4-moving device, 21-concave mold, 22-connecting rod, 23-rotating mechanism, 231-rotating gear plate, 232-rotating motor, 233-gear one, 211-piece block, 41-moving frame, 42-lifting mechanism, 43-moving wheel, 421-lifting hydraulic rod, 422-lifting block, 411-moving motor, 412-transmission mechanism, 4121-gear two, 4122-gear three, 31-pressing frame, 32-pressing hydraulic rod, 33-fixed block, 34-pressing head. DETAILED DESCRIPTION

[0022] Embodiment 1:

[0023] like Figure 1 As shown, an integrated pressing device for manufacturing a sliced ​​head includes a pressing pad 1, a supporting device 2 for placing and transferring the head piece, and a pressing machine 3 for pressing the head piece. The pressing pad 1 is fixedly connected to the bottom of the pressing machine 3, the supporting device 2 is located between the pressing pad 1 and the pressing machine 3, and moving devices 4 for transferring the supporting device 2 are respectively connected to both sides of the supporting device 2.

[0024] like Figure 3 As shown, the supporting device 2 includes a concave mold 21, the inner wall of the concave mold 21 is provided with a slice block 211, the two sides of the concave mold 21 are fixedly connected with connecting rods 22, the two sides of the connecting rods 22 are respectively fixedly connected with rotating mechanisms 23, and the rotating mechanism 23 is fixedly connected to the moving device 4.

[0025] like Figure 2 As shown, the rotating mechanism 23 can adopt the existing technology, for example, a gear toothed disc structure. Exemplarily, the rotating mechanism 23 of the embodiment of the utility model includes a rotating toothed disc 231, the rotating toothed disc 231 is fixedly connected to the connecting rod 22, the moving device 4 is fixedly connected to a rotating motor 232, the output shaft of the rotating motor 232 is fixedly connected to a gear 1 233, and the gear 1 233 is meshed and transmission-connected with the rotating toothed disc 231.

[0026] The moving device 4 includes a moving frame 41 , a lifting mechanism 42 is fixedly connected to the top of the moving frame 41 , the lifting mechanism 42 is rotatably connected to the rotating mechanism 23 , and two moving wheels 43 are fixedly connected to the bottom of the lifting mechanism 42 .

[0027] The lifting mechanism 42 can adopt the existing technology, for example, the hydraulic lifting mechanism in the existing technology. Exemplarily, the lifting mechanism 42 of the embodiment of the utility model includes a lifting hydraulic rod 421, the top of the lifting hydraulic rod 421 is fixedly connected to a lifting block 422, and the lifting block 422 is rotatably connected to the rotating gear disc 231 and fixedly connected to the rotating motor 232.

[0028] A moving motor 411 is fixedly connected to the moving frame 41 , and a transmission mechanism 412 for driving the moving wheel 43 to rotate is transmission-connected to the output shaft of the moving motor 411 .

[0029] The transmission mechanism 412 can adopt existing technology, such as gear transmission. Exemplarily, the transmission mechanism 412 of the embodiment of the utility model includes a gear 2 4121 installed on the output shaft of the moving motor 411, and a gear 3 4122 installed on the rotating shaft of the moving wheel 43, and the gear 2 4121 is respectively connected to the two gears 3 4122 by toothed chain meshing transmission.

[0030] The pressing machine 3 comprises a pressing frame 31 , a plurality of pressing hydraulic rods 32 are fixedly connected to the top of the pressing frame 31 , a fixed block 33 is fixedly connected below the movable end of the pressing hydraulic rod 32 , and a pressing head 34 is fixedly connected to the bottom of the fixed block 33 .

[0031] The working method of the above embodiment comprises the following steps:

[0032] S1, performing wire cutting on the material of the processed segmented head, and then placing each piece of metal material in the concave mold 21 according to its position;

[0033] S2, the mobile motor 411 drives the gear 2 4121 to rotate, the gear 2 4121 drives the gear 3 4122 to rotate through the toothed chain, the rotation of 4122 drives the mobile wheel 43 to rotate, and then the support device 2 is moved to the bottom of the pressing machine 3;

[0034] S3, controlling the lifting hydraulic rod 421 to move up and down, thereby driving the lifting block 422 to move up and down, and the lifting block 422 to move up and down drives the rotating mechanism 23 to move up and down, thereby driving the concave mold 21 to be embedded above the pressing pad 1;

[0035] S4, control the pressing hydraulic rod 32 to move downward, thereby driving the fixed block 33 to move downward, and the fixed block 33 drives the pressing head 34 to press the metal material in the concave mold 21; after the pressing is completed, the supporting device 2 is moved out of the pressing area by the moving device 4, and the gear 233 is driven to rotate by the rotating motor 232, thereby driving the rotating toothed disc 231 to rotate, and the rotating toothed disc 231 rotates to drive the concave mold 21 to flip over, and the pressed head piece is poured out.

[0036] In the above embodiments, the rotating motor 232 and the moving motor 411 are both commercially available products. As long as they can achieve the functions of the utility model, those skilled in the art can choose to use them according to common sense, and no special limitation is made here.

Claims

1. An integrated pressing device for manufacturing a segmented head, characterized in that: The invention comprises a pressing pad (1), a supporting device (2) for placing and transferring a head plate, and a pressing machine (3) for pressing the head plate, wherein the pressing pad (1) is fixedly connected to the bottom of the pressing machine (3), the supporting device (2) is located between the pressing pad (1) and the pressing machine (3), and moving devices (4) for transferring the supporting device (2) are respectively connected to both sides of the supporting device (2).

2. The integrated pressing device for manufacturing a segmented head according to claim 1, characterized in that: The supporting device (2) comprises a concave mold (21), connecting rods (22) are fixedly connected to both sides of the concave mold (21), rotating mechanisms (23) are fixedly connected to both sides of the connecting rods (22), and the rotating mechanisms (23) are fixedly connected to the moving device (4).

3. The integrated pressing device for manufacturing a segmented head according to claim 2, characterized in that: The moving device (4) comprises a moving frame (41), a lifting mechanism (42) is fixedly connected to the top of the moving frame (41), the lifting mechanism (42) is rotatably connected to the rotating mechanism (23), and two moving wheels (43) are fixedly connected to the bottom of the lifting mechanism (42).

4. The integrated pressing device for manufacturing a segmented head according to claim 3, characterized in that: A moving motor (411) is fixedly connected to the moving frame (41), and a transmission mechanism (412) for driving the moving wheel (43) to rotate is drivingly connected to the output shaft of the moving motor (411).

5. The integrated pressing device for manufacturing a segmented head according to claim 1, characterized in that: The pressing machine (3) comprises a pressing frame (31), a plurality of pressing hydraulic rods (32) are fixedly connected to the top of the pressing frame (31), a fixed block (33) is fixedly connected below the movable end of the pressing hydraulic rod (32), and a pressing head (34) is fixedly connected to the bottom of the fixed block (33).

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