Special dryer for preventing spontaneous combustion of activated carbon
By using temperature and humidity sensors and automatic control systems in activated carbon dryers, the temperature is monitored and reduced in real time, the problem of spontaneous combustion during activated carbon drying is solved, safety and working efficiency are improved, and drying quality and sealing are ensured.
Patent Information
- Application Number
- CN202421089993.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-17
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-17
AI Technical Summary
Activated carbon is prone to spontaneous combustion during drying, and the prior art cannot effectively prevent spontaneous combustion, and the drying equipment is inconvenient to operate, which can easily lead to fire and safety hazards.
A special dryer for anti-spontaneous combustion activated carbon was designed, equipped with a temperature and humidity sensor to monitor the temperature and humidity of activated carbon in real time, automatically reduce the temperature when approaching the self-ignition point, and automatically discharge the material through the opening and closing mechanism and push mechanism to ensure safety. and dry quality.
Effectively prevent activated carbon from ignition, improves the safety and work efficiency of the production process, ensures drying quality and sealing, and reduces the risk of manual operation.
Smart Images

Figure CN222352727U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of activated carbon dryers, in particular to a special dryer for spontaneous combustion-proof activated carbon. Background Art
[0002] Activated carbon has been widely used in many fields due to its excellent adsorption capacity and porous structure, such as water treatment, air purification, desulfurization, denitrification and other industrial processes. However, there are certain safety hazards in the production and storage of activated carbon, especially in the drying process. Due to its high adsorption performance and porosity, activated carbon easily absorbs and accumulates heat. In addition to its own flammability, it is easy to spontaneously combust under inappropriate conditions. Spontaneous combustion may not only cause damage to production equipment, but also cause fires, seriously threatening production safety and the safety of life and property of personnel. In order to prevent the spontaneous combustion of activated carbon, traditional drying equipment usually relies on manual temperature monitoring and manually opening the discharge port to reduce the temperature when necessary. However, this method is time-consuming and error-prone, and it cannot respond to temperature changes in time, so it cannot effectively prevent the occurrence of spontaneous combustion events. To solve this problem, we have developed a special dryer for anti-spontaneous combustion activated carbon. This dryer can monitor the temperature of activated carbon in real time and automatically open the discharge port when the temperature is close to the autoignition point, thereby effectively preventing the occurrence of spontaneous combustion.
[0003] The prior art discloses an activated carbon dryer with application number: CN201921394681.9, comprising a shell, a partition is provided in the shell, a filling cavity is provided on the top of the partition, the filling cavity is filled with activated carbon, an air cavity is provided at the bottom of the partition, the shell is connected to a central heating tube, the top of the central heating tube is provided above the shell, the bottom of the central heating tube passes through the filling cavity and extends into the air cavity, the central heating tube comprises an inner tube body and an outer tube body, heat transfer oil is provided between the inner tube body and the outer tube body, a heater is provided in the heat transfer oil, and the heater is installed between the inner tube body and the outer tube body, the partition comprises a pressurized mesh and a spring telescopic rod, a sliding sleeve is provided on the pressurized mesh, and the sliding sleeve is sleeved on the outside of the central heating tube.
[0004] The existing technology solves the problem of facilitating loading and unloading. In practical applications, if the temperature of activated carbon is not well controlled during heating, it is easy to spontaneously combust, increasing the danger in operation.
[0005] Therefore, it is necessary to design a special dryer for activated carbon that is highly practical and has automatic detection and can prevent spontaneous combustion. Utility Model Content
[0006] The purpose of the utility model is to provide a special dryer for preventing spontaneous combustion of activated carbon, so as to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a special dryer for anti-spontaneous combustion activated carbon, comprising a drying box, a motor is fixedly connected to one side of the drying box, a rotating shaft is provided at the output end of the motor, an intermittent mechanism is connected to one side of the rotating shaft, a reciprocating mechanism is connected to one side of the intermittent mechanism, a folding block is connected to one side of the reciprocating mechanism, a feed port is fixedly connected to the top of the drying box, the folding block is located in the middle of the feed port, a protective block is fixedly connected to one side of the drying box, a storage plate is fixedly connected to the inside of the drying box, a pushing mechanism corresponds to one side of the storage plate, a notch is provided on one side of the drying box, an opening and closing mechanism corresponds to the inside of the notch, a humidity sensor and a temperature sensor are connected to one side of the storage plate, the temperature sensor corresponds to the opening and closing mechanism, the humidity sensor corresponds to the pushing mechanism, a conveyor belt is provided on one side of the drying box, and the conveyor belt corresponds to the notch.
[0008] According to the above technical solution, the intermittent mechanism includes a first gear, the first gear is fixedly connected to the rotating shaft, one side of the first gear is meshingly connected to the second gear, one side of the drying box is fixedly connected to an L-shaped block, the L-shaped block is rotatably connected to the second gear, and the second gear is connected to the reciprocating mechanism.
[0009] According to the above technical solution, the first gear is an incomplete gear.
[0010] According to the above technical solution, the reciprocating mechanism includes a round block, which is fixedly connected to the second gear, a protrusion is fixedly connected to one side of the round block, an O-shaped block is slidably connected to the outer side of the protrusion, a cross bar is fixedly connected to one side of the O-shaped block, and the cross bar is fixedly connected to the folding block.
[0011] According to the above technical solution, the pushing mechanism includes a first cylinder, the first cylinder is fixedly connected to the drying box, the output end of the first cylinder is connected to a first piston rod, one side of the first piston rod is fixedly connected to a push block, and the push block corresponds to the storage plate.
[0012] According to the above technical solution, the opening and closing mechanism includes a second cylinder, grooves are provided around the inside of the slot, the second cylinder is fixedly connected to the bottom of the groove, the output end of the second cylinder is connected to a second piston rod, and one side of the second piston rod is fixedly connected to a movable plate.
[0013] According to the above technical solution, rubber is fixedly connected to the inner sides of the groove, and the movable plate is located in the middle of the rubber.
[0014] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0015] (1) By setting up temperature sensors and humidity sensors, the temperature and humidity conditions of activated carbon can be monitored in real time. When the temperature is close to the auto-ignition point of activated carbon, the temperature sensor will immediately sense and transmit the signal to the control system. The control system will then control the opening and closing mechanism to open the movable plate and reduce the temperature in time, thereby effectively preventing the activated carbon from self-igniting and significantly improving the safety of the production process. When the activated carbon is fully dried, the humidity sensor will sense and transmit the signal to the control system. The pushing mechanism can automatically push the activated carbon out to complete automatic unloading, improve work efficiency, and ensure drying quality;
[0016] (2) By providing a movable plate and rubber, the movable plate is located between the two rubbers, and the sealing performance of the device can be greatly improved when closed;
[0017] (3) By providing an intermittent mechanism and a reciprocating mechanism, the device can control the amount of activated carbon fed into the device, ensuring that the amount of activated carbon inside is neither too much nor too little, thereby improving the drying efficiency and ensuring the drying quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a partial three-dimensional schematic diagram of the utility model;
[0020] Figure 3 It is a partial three-dimensional schematic diagram of the utility model;
[0021] Figure 4 It is a partial three-dimensional schematic diagram of the utility model;
[0022] Figure 5 It is a partial three-dimensional schematic diagram of the utility model;
[0023] In the figure: 1. drying box; 11. feed port; 12. notch; 13. storage plate; 14. groove; 15. protection block; 2. motor; 21. rotating shaft; 22. first gear; 23. second gear; 24. round block; 25. convex block; 26. O-shaped block; 27. cross bar; 28. folding block; 3. first cylinder; 31. first piston rod; 32. push block; 4. second cylinder; 41. second piston rod; 42. moving plate; 5. conveyor belt. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-5 The utility model provides a technical solution: a special dryer for anti-spontaneous combustion activated carbon, including a drying box 1, a motor 2 is fixedly connected to one side of the drying box 1, a rotating shaft 21 is arranged at the output end of the motor 2, an intermittent mechanism is connected to one side of the rotating shaft 21, a reciprocating mechanism is connected to one side of the intermittent mechanism, a folding block 28 is connected to one side of the reciprocating mechanism, a feed port 11 is fixedly connected to the top of the drying box 1, the folding block 28 is located in the middle of the feed port 11, a protective block 15 is fixedly connected to one side of the drying box 1, a storage plate 13 is fixedly connected to the interior of the drying box 1, and a push plate 13 is correspondingly provided on one side of the storage plate 13. A conveying mechanism, a notch 12 is provided on one side of the drying box 1, and an opening and closing mechanism is provided inside the notch 12. A humidity sensor and a temperature sensor are connected to one side of the storage plate 13. The temperature sensor corresponds to the opening and closing mechanism, and the humidity sensor corresponds to the pushing mechanism. A conveyor belt 5 is provided on one side of the drying box 1, and the conveyor belt 5 corresponds to the notch 12. When the staff is ready to start the activated carbon drying work, the activated carbon is first added from the feed port 11, and then the staff turns on the motor 2 to drive the rotating shaft 21 to rotate, and the intermittent mechanism drives the reciprocating mechanism to move, and the reciprocating mechanism drives the folding block 28 changes from the unfolded state to the folded state, which is equivalent to the feed port 11 being opened. When the intermittent mechanism moves, the feed port 11 is opened, and the motor 2 continues to drive. At this time, the intermittent mechanism does not move, and the reciprocating mechanism does not move. During this interval, the activated carbon is added to the inside, and when the intermittent mechanism moves with the reciprocating mechanism again, the reciprocating mechanism unfolds with the folding block 28, that is, the feed port 11 is closed. At this time, the motor 2 is turned off, and the activated carbon falls onto the storage plate 13 under the action of gravity. At this time, the drying box 1 dries it. At this time, the humidity sensor and the temperature sensor are inside the activated carbon. When the temperature inside the activated carbon is too high and it is easy to self-ignite, the temperature sensor will sense it. The temperature sensor can convert the detected environmental conditions into electrical signals, which are then transmitted to the control system. The control system then controls the opening and closing mechanism to open the movable plate 42 on one side of the drying box 1. At the appropriate temperature, the activated carbon is slowly dried. At this time, the humidity sensor detects the appropriate humidity and transmits it to the control system. The control system starts the pushing mechanism. At this time, the opening and closing mechanism also opens the movable plate 42 to push the activated carbon onto the conveyor belt 5 for automatic unloading. By providing a humidity sensor, the humidity sensor can accurately detect the humidity of the activated carbon. When the preset suitable humidity is reached, the pushing mechanism will be triggered to push the activated carbon to the conveyor belt 5 for automatic unloading, thereby ensuring the dry quality of the product. By providing a temperature sensor, when the temperature approaches the auto-ignition point of the activated carbon, the temperature sensor will immediately sense and transmit the signal to the control system, and the control system will then control the opening and closing mechanism to open the movable plate 42, timely reduce the temperature, thereby effectively preventing the activated carbon from self-igniting, and significantly improving the safety of the production process.
[0026] The intermittent mechanism includes a first gear 22, the first gear 22 is fixedly connected to the rotating shaft 21, a second gear 23 is meshedly connected to one side of the first gear 22, an L-shaped block is fixedly connected to one side of the drying box 1, the L-shaped block is rotatably connected to the second gear 23, and the second gear 23 is connected to the reciprocating mechanism; when the staff turns on the motor 2, the rotating shaft 21 at the output end rotates, driving the first gear 22 to rotate, so that the second gear 23 meshed with it rotates, and the second gear 23 and the L-shaped block are rotatably connected, so they can rotate, so that the reciprocating mechanism can also operate. By setting up the intermittent mechanism, the frequency of the motor 2 is constant, and the frequency of the intermittent mechanism stopping and moving is constant, so that the time for the feed port 11 to be opened is certain, and the amount of activated carbon fed can be controlled to ensure that the interior is fully dried.
[0027] The first gear 22 is an incomplete gear; the first gear 22 has only half of the teeth, and the half with teeth drives the second gear 23 to rotate and drives the reciprocating mechanism to move, that is, the feed port 11 is opened, and the half without teeth, the second gear 23 does not rotate, so that the reciprocating mechanism stops, and the feed port 11 remains open, and then moves to the toothed part, the feed port 11 is closed, and the amount of activated carbon fed is controlled to ensure sufficient internal drying.
[0028] The reciprocating mechanism comprises a round block 24, the round block 24 is fixedly connected to the second gear 23, a protrusion 25 is fixedly connected to one side of the round block 24, an O-shaped block 26 is slidably connected to the outer side of the protrusion 25, a cross bar 27 is fixedly connected to one side of the O-shaped block 26, and the cross bar 27 is fixedly connected to the folding block 28; when the second gear 23 rotates, the round block 24 at the top will rotate, and the protrusion 25 will rotate accordingly, and the protrusion 25 will slide inside the O-shaped block 26. When sliding to the end of the O-shaped block 26, it can no longer continue to slide inside, but the protrusion 25 still has to continue to rotate, so that the protrusion 25 moves with the O-shaped block 26, so the round block 24 rotates in circles, so the O-shaped block 26 moves back and forth, and moves back and forth with the cross bar 27, so that the folding block 28 at the bottom can be opened and closed, and then opened and closed, and the folding block 28 is connected to the feed port 11, and the folding block 28 will not fall off, and the folding block 28 provides a certain support force for the O-shaped block 26. By providing the reciprocating mechanism, the folding block 28 can be opened and closed without the need for the motor 2 to rotate forward or reverse, thereby extending the service life of the motor 2.
[0029] The pushing mechanism includes a first cylinder 3, which is fixedly connected to the drying box 1. The output end of the first cylinder 3 is connected to a first piston rod 31, and one side of the first piston rod 31 is fixedly connected to a push block 32, which corresponds to the storage plate 13. When the controller controls the first cylinder 3 to open, the first piston rod 31 extends, and the push block 32 is pushed to the other side. At this time, the push block 32 removes the activated carbon on the storage plate 13 from the drying box 1. The two ends of the push block 32 are in contact with the storage plate 13, so that all the activated carbon can be pushed out of the device. By providing a pushing mechanism, when the activated carbon inside is dried to a certain degree, the device can automatically unload the material, which reduces manpower and improves work efficiency.
[0030] The opening and closing mechanism includes a second cylinder 4, and grooves 14 are provided around the inside of the slot 12. The second cylinder 4 is fixedly connected to the bottom of the groove 14. The output end of the second cylinder 4 is connected to a second piston rod 41, and one side of the second piston rod 41 is fixedly connected to a movable plate 42; when the temperature sensor triggers the second cylinder 4 to open, the second piston rod 41 retracts, and the movable plate 42 that originally blocked the slot 12 moves downward and no longer blocks the slot 12. In this way, the outlet is opened, air can circulate, the internal temperature is reduced, and the activated carbon is prevented from spontaneous combustion.
[0031] Rubber is fixedly connected to both sides of the groove 14, and the movable plate 42 is in the middle of the rubber; the rubber ensures the sealing of the drying box 1, and when the movable plate 42 is closed, the movable plate 42 is completely inside the rubber to maintain sealing.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A special dryer for preventing spontaneous combustion of activated carbon, comprising a drying box (1), characterized in that: A motor (2) is fixedly connected to one side of the drying box (1), a rotating shaft (21) is provided at the output end of the motor (2), an intermittent mechanism is connected to one side of the rotating shaft (21), a reciprocating mechanism is connected to one side of the intermittent mechanism, a folding block (28) is connected to one side of the reciprocating mechanism, a feed inlet (11) is fixedly connected to the top of the drying box (1), the folding block (28) is located in the middle of the feed inlet (11), a protective block (15) is fixedly connected to one side of the drying box (1), and the drying box ( A storage plate (13) is fixedly connected to the interior of the storage plate (1), and a push mechanism corresponds to one side of the storage plate (13). A notch (12) is provided on one side of the drying box (1), and an opening and closing mechanism corresponds to the interior of the notch (12). A humidity sensor and a temperature sensor are connected to one side of the storage plate (13), and the temperature sensor corresponds to the opening and closing mechanism, and the humidity sensor corresponds to the push mechanism. A conveyor belt (5) is provided on one side of the drying box (1), and the conveyor belt (5) corresponds to the notch (12).
2. The special dryer for preventing spontaneous combustion activated carbon according to claim 1 is characterized in that: The intermittent mechanism comprises a first gear (22), the first gear (22) is fixedly connected to a rotating shaft (21), one side of the first gear (22) is meshingly connected to a second gear (23), one side of the drying box (1) is fixedly connected to an L-shaped block, the L-shaped block is rotatably connected to the second gear (23), and the second gear (23) is connected to a reciprocating mechanism.
3. The special dryer for preventing spontaneous combustion activated carbon according to claim 2 is characterized in that: The first gear (22) is an incomplete gear.
4. The special dryer for preventing spontaneous combustion activated carbon according to claim 2 is characterized in that: The reciprocating mechanism comprises a round block (24), the round block (24) is fixedly connected to the second gear (23), a protrusion (25) is fixedly connected to one side of the round block (24), an O-shaped block (26) is slidably connected to the outer side of the protrusion (25), a cross bar (27) is fixedly connected to one side of the O-shaped block (26), and the cross bar (27) is fixedly connected to the folding block (28).
5. The special dryer for preventing spontaneous combustion activated carbon according to claim 1 is characterized in that: The pushing mechanism comprises a first cylinder (3), the first cylinder (3) is fixedly connected to the drying box (1), the output end of the first cylinder (3) is connected to a first piston rod (31), one side of the first piston rod (31) is fixedly connected to a pushing block (32), and the pushing block (32) corresponds to the storage plate (13).
6. The special dryer for preventing spontaneous combustion activated carbon according to claim 1, characterized in that: The opening and closing mechanism comprises a second cylinder (4), the notch (12) is provided with grooves (14) around its interior, the second cylinder (4) is fixedly connected to the bottom of the groove (14), the output end of the second cylinder (4) is connected to a second piston rod (41), and one side of the second piston rod (41) is fixedly connected to a movable plate (42).
7. The special dryer for preventing spontaneous combustion activated carbon according to claim 6, characterized in that: Rubber is fixedly connected to the inner sides of the groove (14), and the movable plate (42) is located in the middle of the rubber.
Citation Information
Patent Citations
Activated carbon loading dryer
CN210495839U