Scrap collecting mechanism of double-column vertical lathe

By designing a waste collecting mechanism for double -pillar vertical lathes, using water jet technology to scatter the waste dandruff to the chip bucket, and separate the waste dandruff and water through the filter ring mesh, solving the safety threat when the artificial cleaning is cleaned. It realizes the automated collection of waste and the recycling of resources.

CN222386463UActive Publication Date: 2025-01-24张家港市江南锻造有限公司
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Patent Information

Application Number
CN202420347879.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-01-24
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

The scraps generated by the double-column vertical lathe during processing are sharp, and there is a safety threat to manual cleaning and it is easy to scratch the staff.

Method used

Design a dual -pillar vertical lathe waste collecting mechanism, including workbench, water tank, spray plate, dandruff barrel and filter ring network. Spray the water on the workbench through the pump, wash the waste dandruff into the scrap barrel, and separate the waste and water through the filter ring network and the vertical ring.

Benefits of technology

The automated collection and separation of waste debris is achieved, avoiding the security threats during artificial cleaning, improving the safety of the working environment, and reducing the waste of resources through the recycling of water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a double-column vertical lathe waste chip collecting mechanism, and belongs to the technical field of turning machining equipment, the double-column vertical lathe waste chip collecting mechanism comprises a workbench, a water tank is arranged on one side of the workbench, a displacement assembly is arranged on the water tank, a spraying disc is arranged on the displacement assembly, the spraying disc is located above the workbench, and the spraying disc is located above the workbench. A spray head is arranged on the spray disc and faces the workbench; a water pump is arranged on the water tank, a hose is connected to the water pump, and the end, away from the water pump, of the hose is connected to a spraying disc; the outer side of the workbench is sleeved with an annular scrap collecting barrel, and the inner side wall of the scrap collecting barrel makes contact with the workbench. The problem that workers are scratched by waste chips can be solved.
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Description

Technical Field

[0001] The present application relates to the technical field of turning processing equipment, and in particular to a waste chip collection mechanism for a double-column vertical lathe. Background Art

[0002] The double-column vertical lathe is a mechanical device that can perform multi-coordinate linkage and process large and heavy workpieces with large radial dimensions and relatively small axial dimensions and complex shapes. The spindle of the vertical lathe is vertical, and a workbench for fixing the workpiece is provided. The workbench is also circular and arranged in the horizontal direction. When processing the workpiece, the workpiece is fixed on the workbench and processed by the turning tool; after the workpiece is processed, some waste chips generated during processing will accumulate on the workbench. After the workpiece is removed from the workbench, the waste chips on the workbench are usually cleaned and collected manually so that the waste chips can be reused later.

[0003] In the process of implementing this application, the inventors found that the above technology has at least the following problems:

[0004] The waste chips generated by lathe processing workpieces are relatively sharp. Cleaning the workbench by manual cleaning may easily cause the waste chips to scratch the workers, making cleaning the workbench a certain threat to the safety of the workers. Utility Model Content

[0005] In order to improve the problem of workers being scratched by waste chips, the present application provides a waste chip collection mechanism for a double-column vertical lathe.

[0006] The present application provides a double-column vertical lathe waste chip collection mechanism adopts the following technical solution:

[0007] A waste chip collection mechanism for a double-column vertical lathe comprises a workbench, a water tank is arranged on one side of the workbench, a displacement assembly is arranged on the water tank, a spray disc is arranged on the displacement assembly, the spray disc is located above the workbench, and a nozzle is arranged on the spray disc, the nozzle is facing the workbench; a water pump is arranged on the water tank, a hose is connected to the water pump, and one end of the hose away from the water pump is connected to the spray disc; an annular chip collecting barrel is sleeved on the outer side of the workbench, and the inner side wall of the chip collecting barrel is in contact with the workbench.

[0008] Through the above technical solution, the water pump draws out the water in the water tank and sprays the water onto the workbench through the nozzle on the spray plate, so that the water flushes the waste chips accumulated on the workbench into the chip collecting bucket, thereby realizing the collection of the waste chips, which helps to improve the problem of workers being scratched by waste chips when they are manually cleaned.

[0009] In a specific possible implementation manner, one end of the spray plate provided with a spray head is provided with a brush.

[0010] Through the above technical solution, when cleaning the waste on the workbench, the workbench is rotated so that the brush contacts the workbench, and the brush helps to clean out the waste in the groove on the workbench.

[0011] In a specific feasible implementation scheme, the displacement assembly includes a rotating sleeve, a screw, a worm wheel and a worm, one end of the rotating sleeve is rotatably connected to the upper surface of the water tank, one end of the screw is located in the rotating sleeve, and the screw is threadedly connected to the rotating sleeve; one end of the screw away from the rotating sleeve is used to support the spray plate; the worm wheel is set on the sleeve, and the worm is used to engage with the worm wheel.

[0012] Through the above technical solution, the worm is rotated to rotate the worm wheel, which in turn drives the rotating sleeve to rotate, so that the screw drives the spray plate to move up and down, thereby realizing the up and down movement of the brush, making it easier for the brush to clean the workbench.

[0013] In a specific feasible implementation scheme, a connecting plate is connected between the spray disc and the screw rod, the connecting plate is arranged in the horizontal direction, a limiting sleeve and a sliding rod are arranged between the connecting plate and the upper surface of the water tank, the limiting sleeve is arranged in the vertical direction, and the bottom end of the limiting sleeve is connected to the upper surface of the water tank, one end of the sliding rod is connected to the connecting plate, and the other end of the sliding rod is arranged in the limiting sleeve.

[0014] Through the above technical solution, the sliding rod can move up and down in the limiting sleeve, which helps to prevent the screw rod from rotating when driving the connecting plate to move up and down due to the tight connection between the screw rod and the limiting sleeve.

[0015] In a specific possible implementation scheme, a pipe is connected between the bottom end of the chip collecting bucket and the water bucket, and a filter screen is provided at one end of the pipe close to the chip collecting bucket.

[0016] Through the above technical solution, the water in the chip collecting barrel passes through the filter and then enters the water bucket along the pipe, thereby realizing water circulation and helping to avoid waste of water resources.

[0017] In a specific possible implementation mode, an annular convex ridge is arranged on the inner surface of the inner side wall of the chip collecting bucket, and a filter ring net is arranged on the chip collecting bucket, and the inner ring edge of the filter ring net is in contact with the upper surface of the convex ridge.

[0018] Through the above technical solution, after the water flushes the waste chips into the chip collecting barrel, the waste chips will be filtered onto the filter ring net, thereby realizing the separation of the waste chips and water. The waste chips can be removed by taking the filter ring net out of the chip collecting barrel, thereby facilitating the next step of processing the waste chips.

[0019] In a specific feasible implementation scheme, the filter ring net is arranged at an angle, and the inner ring edge of the filter ring net is located above the outer ring edge of the filter ring net, a vertical ring plate is arranged on the inner ring edge of the filter ring net, the vertical ring plate is arranged in a vertical direction, and the bottom end of the vertical ring plate is connected to the inner ring of the filter ring net, and a storage area for filtering and storing waste is formed between the vertical ring plate and the filter ring net.

[0020] Through the above technical solution, after the water flushes the waste chips into the chip collecting bucket, the waste chips will be filtered into the storage area between the filter ring net and the vertical ring plate, and then the waste chips in the storage area can be easily removed by taking out the filter ring net and the vertical ring plate together.

[0021] In a specific possible implementation scheme, a limiting ring plate is provided on the outer ring edge of the filter ring net, the limiting ring plate is arranged in a horizontal direction, and the limiting ring plate is located at the top end of the outer side wall of the chip collecting bucket.

[0022] Through the above technical solution, when filtering waste chips and water, the limiting ring plate is supported on the top of the outer wall of the chip collecting bucket, which helps to prevent the outer ring edge of the filter ring net from slipping into the chip collecting bucket, and by pulling the limiting ring plate, it helps to pull the filter ring net and the vertical ring plate out of the chip collecting bucket, thereby facilitating the cleaning of waste chips in the storage area.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The water pump draws water from the water tank and sprays the water onto the workbench through the nozzle on the spray plate, so that the water flushes the waste debris accumulated on the workbench into the waste collection bucket, thereby collecting the waste debris, which helps to improve the problem that the waste debris easily scratches the staff when cleaning the waste debris;

[0025] 2. After the water flushes the waste chips into the chip collection bucket, the waste chips will be filtered into the storage area between the filter ring net and the vertical ring plate. By pulling the limit ring plate, it is helpful to pull the filter ring net and the vertical ring plate out of the chip collection bucket, thereby facilitating the removal of the waste chips in the storage area;

[0026] 3. By rotating the workbench so that the brush contacts the workbench, the brush helps to clean out the waste chips in the grooves on the workbench. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0028] Figure 2 It is a schematic diagram of the structure of the cleaning component of an embodiment of the present application.

[0029] Figure 3It is a cross-sectional view of the displacement assembly of an embodiment of the present application.

[0030] Figure 4 It is a cross-sectional view of the collection component of an embodiment of the present application.

[0031] Explanation of the accompanying drawings: 1. workbench; 11. water tank; 12. pipeline; 121. filter screen; 13. water pump; 131. hose; 2. collection assembly; 21. chip collection bucket; 22. filter ring net; 221. limit ring plate; 23. vertical ring plate; 24. convex ridge; 25. storage area; 3. displacement assembly; 31. rotating sleeve; 32. screw; 33. worm gear; 34. worm; 35. support plate; 36. motor; 37. limit sleeve; 38. slide rod; 4. cleaning assembly; 41. spray disc; 42. nozzle; 43. brush; 44. connecting plate. DETAILED DESCRIPTION

[0032] The present application is further described in detail below in conjunction with the accompanying drawings.

[0033] The present application embodiment discloses a waste chip collection mechanism for a double-column vertical lathe. Figure 1 The waste chip collection mechanism of the double-column vertical lathe includes a workbench 1 and a collecting component 2 outside the workbench 1, a water tank 11 is arranged on one side of the collecting component 2, a displacement component 3 is arranged above the water tank 11, a cleaning component 4 is connected to the displacement component 3, and the water tank 11 provides a water source for the cleaning component 4. When cleaning the workbench 1, the height of the cleaning component 4 is adjusted by the displacement component 3, so that the cleaning component 4 cleans the waste chips on the upper surface of the workbench 1 into the collecting component 2, thereby realizing the collection of waste chips and helping to improve the problem of waste chips scratching the staff.

[0034] Reference Figure 2 The cleaning assembly 4 includes a spray plate 41, a spray head 42 and a brush 43. The spray head 42 and the brush 43 are distributed in an annular shape on the end surface of the spray plate 41. Figure 1 The spray plate 41 is located above the workbench 1, and the brush 43 and the nozzle 42 are both located at one end of the spray plate 41 close to the workbench 1. A water pump 13 is connected to the water tank 11, and a hose 131 is connected between the water pump 13 and the spray plate 41, so that the water tank 11 provides water to the nozzle 42 on the spray plate 41 through the water pump 13 and the hose 131, thereby achieving flushing of the workbench 1.

[0035] Reference Figure 3 The displacement assembly 3 includes a rotating sleeve 31, a screw 32, a worm wheel 33 and a worm 34, wherein the rotating sleeve 31 is arranged in a vertical direction, the bottom end of the rotating sleeve 31 is rotatably connected to the upper surface of the water tank 11, one end of the screw 32 is inserted into the rotating sleeve 31 from the top end of the rotating sleeve 31, and the screw 32 is threadedly connected to the rotating sleeve 31, and the screw 32 is combined with the rotating sleeve 31. Figure 1, a connecting plate 44 is connected between the other end of the screw rod 32 and the spray disc 41; two support plates 35 are provided on the upper surface of the water tank 11 and on one side of the rotating sleeve 31, each support plate 35 is connected to the water tank 11 in the vertical direction, and the two ends of the worm 34 are rotatably connected to the two support plates 35, one of the support plates 35 is provided with a motor 36, the output shaft of the motor 36 passes through the support plate 35 and is connected to one end of the worm 34; the worm wheel 33 is sleeved on the outer side of the top of the rotating sleeve 31, and the worm wheel 33 is meshed with the worm 34; two sets of limiting sleeves 37 and sliding rods 38 are connected between the water tank 11 and the support plate 35 and on the side of the rotating sleeve 31 away from the support plate 35, and the following description takes one set as an example:

[0036] The limiting sleeve 37 is arranged in the vertical direction, the bottom end of the limiting sleeve 37 is connected to the upper surface of the water tank 11, one end of the slide bar 38 is connected to the lower surface of the connecting plate 44, and the other end of the slide bar 38 penetrates the top end of the limiting sleeve 37 and is inserted into the limiting sleeve 37. The motor 36 can drive the worm 34 to rotate, and the worm wheel 33 meshing with the worm 34 will also rotate, thereby driving the rotating sleeve 31 to rotate, so that the screw rod 32 is displaced in the vertical direction, and the connecting plate 44 is driven to move up and down, thereby adjusting the height of the spray plate 41 and the brush 43, thereby helping to flush the waste chips on the upper surface of the workbench 1, and the slide bar 38 will also move in the limiting sleeve 37 in the vertical direction, which helps to prevent the screw rod 32 and the connecting plate 44 from rotating.

[0037] Reference Figure 4The collecting assembly 2 includes a chip collecting bucket 21, a filter ring net 22 and a vertical ring plate 23, wherein the chip collecting bucket 21 is annular and is sleeved on the outside of the workbench 1, and the outer surface of the inner wall of the chip collecting bucket 21 contacts the side surface of the workbench 1. A convex ridge 24 is provided on the inner surface of the inner wall of the chip collecting bucket 21, and the convex ridge 24 is arranged in the horizontal direction and is annular; the cross section of the filter ring net 22 in the vertical direction is inclined, and the outer ring of the filter ring net 22 is above the inner ring of the filter ring net 22, and the outer ring of the filter ring net 22 is connected to a limiting ring plate 221, and the limiting ring plate 221 is arranged in the horizontal direction, and the lower surface of the limiting ring plate 221 contacts the top of the outer wall of the chip collecting bucket 21, and the inner ring of the filter ring net 22 contacts the upper surface of the convex ridge 24, so that the filter ring net 22 is supported in the chip collecting bucket 21; the vertical ring The plate 23 is arranged in the vertical reverse direction, and the bottom end of the vertical ring plate 23 is connected to the inner ring edge of the filter ring net 22, and a storage area 25 is formed between the vertical ring plate 23 and the filter ring net 22, so that when the waste chips on the workbench 1 are flushed into the chip collecting bucket 21, the filter ring net 22 can filter the waste chips so that the waste chips are retained in the storage area 25; when the collected waste chips need to be taken out, the filter ring net 22 and the vertical ring plate 23 can be pulled out of the chip collecting bucket 21 together by pulling up the limiting ring plate 221, thereby facilitating the cleaning of the waste chips in the storage area 25.

[0038] Reference Figure 1 A pipe 12 is connected between the chip collecting bucket 21 and the water tank 11, so that the water filtered out of the chip collecting bucket 21 enters the water tank 11 through the pipe 12, thereby realizing the recycling of water. Figure 3 A filter screen 121 is provided in the pipe 12, and the filter screen 121 helps to filter the waste in the pipe 12, thereby preventing the waste from entering the water tank 11 along with the water flow.

[0039] The implementation principle of the waste chip collection mechanism of a double-column vertical lathe in the embodiment of the present application is as follows: when cleaning the waste chips on the workbench 1, the motor 36 drives the worm 34 to rotate, and the worm wheel 33 meshing with the worm 34 rotates together, so that the screw 32 is displaced in the vertical direction, and then the connecting plate 44 and the spray plate 41 are driven to move downward, which helps to adjust the height of the brush 43. The height of the brush 43 is adjusted down until the brush 43 contacts the upper surface of the workbench 1, and then the workbench 1 is rotated and the water pump 13 is turned on to help flush the waste chips on the surface of the workbench 1. After being flushed, the waste chips will flow into the storage area 25 composed of the filter ring net 22 and the vertical ring plate 23 in the chip collecting barrel 21. The filter ring net 22 and the vertical ring plate 23 can be pulled out of the chip collecting barrel 21 by pulling the limit ring plate 221, thereby facilitating the cleaning of the waste chips in the storage area 25; and the filter ring net 22 can separate the waste chips from water, and the separated water enters the water tank 11 through the pipe 12, thereby realizing the recycling of water.

[0040] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A chip collection mechanism for a double-column vertical lathe, comprising a workbench (1), characterized in that: A water tank (11) is provided on one side of the workbench (1), a displacement assembly (3) is provided on the water tank (11), a spray disc (41) is provided on the displacement assembly (3), the spray disc (41) is located above the workbench (1), and a spray head (42) is provided on the spray disc (41), the spray head (42) faces the workbench (1); a water pump (13) is provided on the water tank (11), a hose (131) is connected to the water pump (13), and one end of the hose (131) away from the water pump (13) is connected to the spray disc (41); an annular chip collecting bucket (21) is sleeved on the outer side of the workbench (1), and the inner side wall of the chip collecting bucket (21) is in contact with the workbench (1).

2. The waste chip collection mechanism of a double-column vertical lathe according to claim 1, characterized in that: The spray plate (41) is provided with a spray head (42) and one end thereof is provided with a brush (43).

3. A waste chip collection mechanism for a double-column vertical lathe according to claim 2, characterized in that: The displacement assembly (3) comprises a rotating sleeve (31), a screw (32), a worm wheel (33) and a worm (34); one end of the rotating sleeve (31) is rotatably connected to the upper surface of the water tank (11); one end of the screw (32) is located in the rotating sleeve (31), and the screw (32) is threadedly connected to the rotating sleeve (31); one end of the screw (32) away from the rotating sleeve (31) is used to support the spray disc (41); the worm wheel (33) is sleeved on the limiting sleeve (37), and the worm (34) is used to mesh with the worm wheel (33).

4. A waste chip collection mechanism for a double-column vertical lathe according to claim 3, characterized in that: A connecting plate (44) is connected between the spray plate (41) and the screw rod (32), and the connecting plate (44) is arranged in the horizontal direction. A limiting sleeve (37) and a sliding rod (38) are arranged between the connecting plate (44) and the upper surface of the water tank (11). The limiting sleeve (37) is arranged in the vertical direction, and the bottom end of the limiting sleeve (37) is connected to the upper surface of the water tank (11). One end of the sliding rod (38) is connected to the connecting plate (44), and the other end of the sliding rod (38) is arranged in the limiting sleeve (37).

5. A waste chip collection mechanism for a double-column vertical lathe according to any one of claims 1 to 4, characterized in that: A pipe (12) is connected between the bottom end of the chip collecting bucket (21) and the water bucket, and a filter screen (121) is provided at one end of the pipe (12) close to the chip collecting bucket (21).

6. A waste chip collection mechanism for a double-column vertical lathe according to claim 5, characterized in that: An annular convex ridge (24) is provided on the inner surface of the inner side wall of the chip collecting bucket (21), and a filter ring net (22) is provided on the chip collecting bucket (21), and the inner ring edge of the filter ring net (22) contacts the upper surface of the convex ridge (24).

7. A waste chip collection mechanism for a double-column vertical lathe according to claim 6, characterized in that: The filter ring net (22) is arranged at an angle, and the inner ring edge of the filter ring net (22) is located above the outer ring edge of the filter ring net (22). A vertical ring plate (23) is arranged on the inner ring edge of the filter ring net (22). The vertical ring plate (23) is arranged in a vertical direction, and the bottom end of the vertical ring plate (23) is connected to the inner ring of the filter ring net (22). A storage area (25) for filtering and storing waste debris is formed between the vertical ring plate (23) and the filter ring net (22).

8. The waste chip collection mechanism of a double-column vertical lathe according to claim 7, characterized in that: A limiting ring plate (221) is provided on the outer ring edge of the filtering ring net (22), the limiting ring plate (221) is arranged in a horizontal direction, and the limiting ring plate (221) is located at the top end of the outer side wall of the chip collecting bucket (21).