Ultrasonic rust removal device of bottle conveying mesh belt and glass bottle production line

By using the ultrasonic cleaning technology in the ultrasonic rust removal device in the bottle ribbon, the existing technology is difficult to remove the internal rust and dust inside the bottle network belt, and the quality and appearance of the glass bottle are improved.

CN222409857UActive Publication Date: 2025-01-28ZIBO LUCAN METAL MANUFACTURING CO LTD

Patent Information

Application Number
CN202421288526.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-01-28
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The prior art is difficult to completely remove rust and dust from the inside of the bottle conveyor mesh belt, resulting in a decline in the quality of the glass bottle.

Method used

A ultrasonic rust removal device is designed. By setting up an ultrasonic generator in the rust -removing tank, it uses ultrasonic cleaning technology to clean the cylinder belt to achieve surface and internal rust removal and dust removal.

Benefits of technology

It improves the cleaning effect of the bottle belt, solves the effects of rust and dust on the quality of glass bottles, and ensures the neatness and internal quality of the glass bottle.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222409857U_ABST
    Figure CN222409857U_ABST
Patent Text Reader

Abstract

The utility model discloses an ultrasonic derusting device of a bottle conveying mesh belt and a glass bottle production line and belongs to the technical field of glass machinery. The bottle derusting device is characterized by comprising a shell (7), a derusting groove (3) is formed in the shell (7), a roller (4) is arranged in the derusting groove (3), a bottle conveying mesh belt enters the derusting groove (3) and bypasses the lower portion of the roller (4), the roller (4) is arranged in the length direction of the derusting groove (3), and an ultrasonic generator (11) is arranged on the groove wall of the derusting groove (3). According to the ultrasonic rust removal device of the bottle conveying mesh belt and the glass bottle production line, the bottle conveying mesh belt is cleaned in an ultrasonic cleaning mode, rust removal and dust removal can be achieved on the surface and the interior of the bottle conveying mesh belt at the same time, the cleaning effect is improved, and the defect that only the surface of the bottle conveying mesh belt is cleaned in the prior art is overcome; the problem that the quality of the glass bottle is reduced due to the fact that the bottom of the glass bottle is stained by rust or dust is solved.
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Description

Technical Field

[0001] The invention discloses an ultrasonic rust removal device for a bottle conveying mesh belt and a glass bottle production line, belonging to the technical field of glass machinery. Background Art

[0002] In the bottle making machine, the glass bottles are transported by the bottle conveying mesh belt. In the bottle making process, the glass undergoes intense temperature changes and shape changes during the forming process, which will leave thermal stress in the glass. Thermal stress will reduce the strength and thermal stability of the glass bottle. If it is cooled directly, it is likely to break during the cooling process or in the subsequent storage, transportation and use. In order to eliminate the cold explosion phenomenon, the glass products must be annealed in the annealing furnace after forming.

[0003] During the production process, the bottle annealing furnace generally conveys bottles through a bottle conveying mesh belt. Since the bottle conveying mesh belt is exposed to the air for a long time, rust or dust is easily generated on the surface. If rust or dust sticks to the bottle, it will affect the neatness of the bottle's appearance and even cause defects in the glass bottle and affect the quality of the glass bottle.

[0004] In the prior art, rust and dust removal is generally performed by physical wiping (such as a brush), such as the technical solution disclosed in the Chinese utility model patent with application number 201821494659.7, application date September 13, 2018, and patent name "An automatic rust removal device for bottle annealing furnace".

[0005] However, since the structure of the bottle conveying mesh belt is a structure in which metal rings are buckled step by step, the traditional physical wiping method can only remove rust and dust on the surface of the bottle conveying mesh belt. The rust and dust inside the bottle conveying mesh belt are still difficult to remove, so there is still a problem of damage to the quality of glass bottles. Utility Model Content

[0006] The technical problem to be solved by the utility model is: to overcome the shortcomings of the prior art and provide an ultrasonic rust removal device for a bottle conveying mesh belt, which cleans the bottle conveying mesh belt by ultrasonic cleaning, and can simultaneously remove rust and dust from the surface and interior of the bottle conveying mesh belt, thereby improving the cleaning effect, solving the problem that the prior art only cleans the surface of the bottle conveying mesh belt, and solving the problem that the quality of glass bottles is reduced due to the contamination of glass bottles by rust or dust.

[0007] The utility model solves the technical problem by adopting a technical solution: the ultrasonic rust removal device for the bottle conveying mesh belt is characterized in that it comprises a shell, a rust removal groove is arranged in the shell, a roller is arranged in the rust removal groove, the bottle conveying mesh belt enters the rust removal groove and bypasses from the lower part of the roller, the roller is arranged along the length direction of the rust removal groove, and an ultrasonic generator is arranged on the groove wall of the rust removal groove.

[0008] Preferably, the roller is arranged in the rust removal tank in an adjustable height.

[0009] Preferably, adjustment mechanisms are respectively provided at the upper parts of both ends of the rust removal tank in the length direction, and the roller is installed between the adjustment mechanisms at both ends.

[0010] Preferably, the upper end of the rust removal groove is open, and the adjustment mechanism includes adjustment plates fixed at both ends of the upper end of the rust removal groove, a screw rod is threadedly arranged in the adjustment plate, a lifting plate is rotatably installed at the bottom of the screw rod, a roller fixing plate is vertically fixed at the bottom of the lifting plate, and the roller is rotatably installed between the roller fixing plates at both ends.

[0011] Preferably, a hand wheel is coaxially fixed on the top of the screw rod.

[0012] Preferably, the side plates on both sides of the rust removal groove in the length direction are inclined plates, and the inclined plates on both sides are symmetrically arranged, so that the rust removal groove has a structure that is wide at the top and narrow at the bottom in the width direction.

[0013] Preferably, a group of spacer plates are respectively arranged on the inner side surfaces of the groove walls at both ends of the rust removal groove in the length direction, and the two spacer plates in each group are arranged at intervals, and each group of spacer plates is also spaced from the groove walls of the rust removal groove to form a guide groove, and the lifting plate is clamped on the inner side of the corresponding side guide groove.

[0014] Preferably, feet are respectively provided at the four corners of the bottom of the shell.

[0015] A glass bottle production line includes a bottle making machine and an annealing furnace, and is characterized in that a bottle conveying mesh belt passes through the bottle making machine and the annealing furnace, and an ultrasonic rust removal device of the bottle conveying mesh belt is arranged at the outlet of the annealing furnace.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In the ultrasonic rust removal device of the bottle conveying mesh belt, the bottle conveying mesh belt is cleaned by ultrasonic cleaning, and rust and dust can be removed from the surface and inside of the bottle conveying mesh belt at the same time, thereby improving the cleaning effect, solving the problem that the prior art only cleans the surface of the bottle conveying mesh belt, and solving the problem of glass bottle quality degradation caused by rust or dust contaminating the glass bottles.

[0018] A guide groove is formed in the rust removal groove by a spacer plate, and the lifting plate is clamped in the guide groove on the corresponding side, which not only assists the lifting plate in lifting, but also limits the lifting plate.

[0019] The roller can be raised and lowered in the rust removal tank, and can be used for dust removal and rust removal of bottle conveying mesh belts of different specifications.

[0020] The side plates on both sides of the rust removal tank in the length direction are inclined plates, so that the rust removal tank has a structure that is wide at the top and narrow at the bottom in the width direction. Through this structure, the amount of cleaning liquid (such as clean water or rust remover) in the rust removal tank can be effectively reduced, saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is the axonometric view of the ultrasonic rust removal device for the bottle conveyor belt.

[0022] Figure 2 This is the front view of the ultrasonic rust removal device for the bottle conveyor belt.

[0023] Figure 3 for Figure 2 Top view of the .

[0024] Figure 4 for Figure 1 Enlarged view of point A in the middle.

[0025] Figure 5 for Figure 2 AA section view.

[0026] Among them: 1, adjusting plate 2, hand wheel 3, rust removal groove 4, roller 5, screw rod 6, foot 7, shell 8, partition plate 9, lifting plate 10, roller fixing plate 11, ultrasonic generator. DETAILED DESCRIPTION

[0027] Figures 1 to 5 It is the best embodiment of the utility model, and the following Figures 1 to 5 The utility model is further described.

[0028] like Figures 1 to 3 As shown, an ultrasonic rust removal device for a bottle conveying mesh belt (hereinafter referred to as the rust removal device) includes a shell 7, which is in a rectangular shape. Base feet 6 are respectively provided at the four corners of the bottom of the shell 7, and the rust removal device is supported by the base feet 6 around.

[0029] The upper end of the shell 7 is open, and two side baffles are symmetrically arranged at the upper end of the shell 7, and the two side baffles are fixed at both ends of the length direction of the shell 7. Two middle baffles are also symmetrically arranged at the upper end of the shell 7, and the two middle baffles are fixed at both ends of the width direction of the shell 7. The two side baffles and the two middle baffles are connected end to end at the upper end of the shell 7 to form a rectangular baffle mechanism.

[0030] A rust removal groove 3 is provided in the housing 7. The rust removal groove 3 also adopts a structure with an upper end opening. The four sides of the upper end of the rust removal groove 3 are respectively fixed to the lower surface or upper surface of the baffle corresponding to the baffle mechanism. Figure 5The side plates on both sides of the rust removal tank 3 in the length direction are inclined plates, so that the rust removal tank 3 has a structure that is wide at the top and narrow at the bottom in the width direction. Through this structure, the amount of cleaning liquid (such as clean water or rust remover) in the rust removal tank 3 can be effectively reduced, saving costs. Ultrasonic generators 11 are evenly arranged on the surfaces of the inclined plates on both sides of the rust removal tank 3.

[0031] At the upper end of the rust removal tank 3, a set of adjustment plates 1 are symmetrically fixed, and the adjustment plates 1 are horizontally fixed at the center of the two side baffles. A threaded hole is opened at the center of each adjustment plate 1, and a screw rod 5 is arranged in the threaded hole of each adjustment plate 1. The screw rod 5 passes through the adjustment plate 1 through a threaded block and is threadedly connected to the adjustment plate 1. A hand wheel 2 is coaxially fixed at the top of each screw rod 5. By turning the hand wheel 2, the relative position between the screw rod 5 and the adjustment plate 1 can be adjusted.

[0032] Combination Figure 4 After the screw rod 5 passes through the adjustment plate 1, a lifting plate 9 is arranged at the bottom of the screw rod 5, a roller fixing plate 10 is vertically fixed at the end of the lifting plate 9, a roller shaft is arranged between the roller fixing plates 10 on both sides of the rust removal groove 3, and a roller 4 is rotatably installed at the roller shaft. The roller 4 is arranged in the rust removal groove 3 in a lifting manner, which can be applied to dust removal and rust removal of bottle conveying mesh belts of different specifications.

[0033] At the inner surfaces at both ends of the rust removal groove 3 in the length direction, two spacer plates 8 are respectively arranged at intervals at each end surface. The two spacer plates 8 are spaced apart from the inner surface of the rust removal groove 3 and form a guide groove. The lifting plate 9 is stuck in the guide groove on the corresponding side, which assists the lifting plate 9 in lifting and lowering and limits the lifting plate 9 at the same time.

[0034] The specific working process and working principle are as follows:

[0035] In the prior art, the glass bottles made by the bottle making machine are transported to the annealing furnace for annealing under the action of the bottle conveying mesh belt. After the annealing is completed and the glass bottles are unloaded, the bottle conveying mesh belt moves to the rust removal device and enters the rust removal tank 3. One end of the bottle conveying mesh belt extends downward to the roller 4, and then extends to the top of the rust removal tank 3 after bypassing the roller 4, and is led out of the rust removal tank 3. Therefore, the bottle conveying mesh belt passes through the rust removal tank 3 for rust removal during operation.

[0036] When the bottle conveying mesh belt passes through the rust removal tank 3, the ultrasonic generator 11 is turned on to perform ultrasonic cleaning on the bottle conveying mesh belt. Therefore, the surface and the inside of the bottle conveying mesh belt can be cleaned at the same time, thereby improving the cleaning effect.

[0037] An opening (not shown) is also provided at the bottom of the rust removal tank 3. When the liquid in the rust removal tank 3 needs to be replaced, the liquid is discharged through the opening, and new liquid is added after the opening is closed, and this process is repeated.

[0038] The above is only the preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.

Claims

1. An ultrasonic rust removal device for a bottle conveying mesh belt, characterized in that: The invention comprises a housing (7), a rust removal groove (3) is arranged in the housing (7), a roller (4) is arranged in the rust removal groove (3), a bottle conveying mesh belt enters the rust removal groove (3) and bypasses from the lower part of the roller (4), the roller (4) is arranged along the length direction of the rust removal groove (3), and an ultrasonic generator (11) is arranged on the groove wall of the rust removal groove (3).

2. The ultrasonic rust removal device for bottle conveying mesh belt according to claim 1 is characterized in that: The roller (4) is arranged in the rust removal tank (3) in an adjustable height.

3. The ultrasonic rust removal device for bottle conveying mesh belt according to claim 1 or 2, characterized in that: Adjustment mechanisms are respectively provided at the upper parts of both ends of the rust removal groove (3) in the length direction, and the roller (4) is installed between the adjustment mechanisms at the two ends.

4. The ultrasonic rust removal device for bottle conveying mesh belt according to claim 3 is characterized in that: The rust removal groove (3) has an opening at the upper end, and the adjustment mechanism comprises an adjustment plate (1) fixed at both ends of the upper end of the rust removal groove (3), a screw rod (5) is threadedly arranged in the adjustment plate (1), a lifting plate (9) is rotatably mounted at the bottom of the screw rod (5), a roller fixing plate (10) is vertically fixed at the bottom of the lifting plate (9), and a roller (4) is rotatably mounted between the roller fixing plates (10) at both ends.

5. The ultrasonic rust removal device for bottle conveying mesh belt according to claim 4 is characterized in that: A hand wheel (2) is coaxially fixed on the top of the screw rod (5).

6. The ultrasonic rust removal device for bottle conveying mesh belt according to claim 1 is characterized in that: The side plates on both sides of the rust removal groove (3) in the length direction are inclined plates, and the inclined plates on both sides are symmetrically arranged, so that the rust removal groove (3) has a structure that is wide at the top and narrow at the bottom in the width direction.

7. The ultrasonic rust removal device for bottle conveying mesh belt according to claim 4 is characterized in that: A group of spacer plates (8) are respectively arranged on the inner side surfaces of the groove walls at both ends of the rust removal groove (3) in the length direction, and the two spacer plates (8) in each group are arranged at intervals, and each group of spacer plates (8) is also spaced from the groove wall of the rust removal groove (3) to form a guide groove, and the lifting plate (9) is clamped on the inner side of the corresponding side guide groove.

8. The ultrasonic rust removal device for bottle conveying mesh belt according to claim 1 is characterized in that: Bottom feet (6) are respectively provided at the four corners of the bottom of the shell (7).

9. A glass bottle production line provided with an ultrasonic rust removal device for a bottle conveying mesh belt as claimed in any one of claims 1 to 8, comprising a bottle making machine and an annealing furnace, characterized in that: The bottle conveying mesh belt passes through the bottle making machine and the annealing furnace, and the ultrasonic rust removal device of the bottle conveying mesh belt is arranged at the exit of the annealing furnace.

Citation Information

Patent Citations

  • Automatic derusting device of bottle-making annealing furnace

    CN209062792U

Cited By

  • Rust removal device of bottle conveying mesh belt and glass bottle production line

    CN223214179U

  • Annealing furnace with ultrasonic rust removal function

    CN224118921U