Acid-corrosion-resistant filling machine with adjustable filling amount and filling speed

Abstract

The utility model relates to the technical field of filling machines, and discloses an acid-corrosion-resistant filling machine with adjustable filling quantity and filling speed, which comprises a support underframe, and a fixed column is fixedly connected to the middle of the top surface of the support underframe. According to the acid-corrosion-resistant filling machine with the adjustable filling amount and filling speed, through the arrangement of the driving mechanism and the stirring mechanism, during filling, a hydraulic cylinder at the top of a fixing plate is started, the hydraulic cylinder drives a piston rod at the bottom to move, then a material storage barrel at the bottom is driven to conduct height adjustment, products with different heights under the material storage barrel can be filled, and the filling efficiency is improved. Secondly, solid-liquid materials are injected into a storage barrel from a feeding opening, a servo motor in a motor box is started, the servo motor drives a stirring rod at the bottom to rotate, then the solid materials and the liquid materials are fully mixed through the stirring rod, the quality of filling liquid is improved, and the situation that the materials are mixed unevenly is avoided; and more waste products need to be treated or reprocessed, so that the production cost is increased and resources are wasted.

Description

Technical Field

[0001] The utility model relates to the technical field of filling machines, in particular to an acid corrosion-resistant filling machine with adjustable filling volume and filling speed. Background Art

[0002] A filling machine is a device used to automatically or semi-automatically fill liquids, powders, granules and other substances into containers or packages. It is widely used in production lines in food, beverages, cosmetics, pharmaceuticals, chemicals and other industries. In the chemical, pharmaceutical, food and other industries, the filling of liquid products is a key production link. However, the filling of acidic or corrosive substances faces a series of challenges. Traditional filling equipment often cannot meet the flexible adjustment requirements of filling volume and filling speed. At the same time, when in contact with corrosive substances, the equipment is easily severely damaged, resulting in low production efficiency and high equipment maintenance costs. In view of the above problems, the market is in urgent need of an acid-corrosion-resistant filling machine with adjustable filling volume and filling speed. Such equipment should be able to adapt to the filling needs of different products, ensure accurate control of filling volume and filling speed, and have corrosion resistance to cope with the filling of acidic or corrosive liquid products.

[0003] At present, there are some traditional filling equipment on the market, which usually adopt the design of fixed filling volume and speed, and cannot meet the flexible demand changes in production. At the same time, for the filling of acidic or corrosive substances, there is a lack of filling equipment with superior corrosion resistance on the market. Production enterprises often need to spend a lot of money on equipment maintenance and replacement. Traditional filling equipment has problems such as inconvenient adjustment of filling volume and filling speed, poor corrosion resistance, and low production efficiency. These limitations seriously affect the flexibility and efficiency of production, increase production costs, and reduce the competitiveness of enterprises. Therefore, an acid corrosion-resistant filling machine with adjustable filling volume and filling speed is proposed.

[0004] A constant temperature filling machine disclosed in the announcement number CN205469932U includes a filling machine, a feeding pipe connected to the internal material tank is provided at the top of the filling machine, a circulating pump and a constant temperature heating tank are provided outside the filling machine, the feeding port of the constant temperature heating tank is connected to the circulating pump, the circulating pump is connected to the lower end of the material tank in the filling machine through the circulating pipe, and the discharge port of the constant temperature heating tank is connected to the feeding pipe at the top of the filling machine through the feeding pipe. The beneficial effect of the utility model is to ensure the constant temperature of the filling raw material and improve the taste and quality of the filling material.

[0005] Although the above patent ensures that the temperature of the filling raw materials is constant and improves the taste and quality of the filling materials; however, the device lacks the function of adjusting the filling volume and filling speed. It can flexibly adapt to the filling requirements of different products, ensure the consistency of the filling volume of each product, improve the quality of the product, and accurately adjust the filling volume and speed to reduce waste and losses.

[0006] Therefore, it is necessary to invent an acid-corrosion-resistant filling machine with adjustable filling volume and filling speed to solve the above problems. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] The technical problem solved by the utility model is to provide an acid-corrosion-resistant filling machine with high practicality, simple operation and relatively simple structure, with adjustable filling volume and filling speed, thus solving the problem of lack of adjustment of filling volume and filling speed in the above-mentioned background technology.

[0009] (II) Technical solution

[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: an acid-corrosion-resistant filling machine with adjustable filling volume and filling speed, comprising a supporting frame, a fixed column is fixedly connected to the middle of the top surface of the supporting frame, a fixed plate is fixedly connected to the edge of one side of the top of the fixed column, a driving mechanism is fixedly connected to the top of the fixed plate, a motor box is fixedly connected to the bottom of the driving mechanism, a stirring mechanism is fixedly connected to the inside of the motor box, a storage barrel is fixedly connected to the bottom of the motor box, a quantity control mechanism is fixedly connected to the surface of the storage barrel, the material of the storage barrel is stainless steel, four groups of support rods are fixedly connected to the top surface of the supporting frame, and a conveyor belt is fixedly connected to the top of the support rods.

[0011] As a further solution of the utility model, the driving mechanism includes a hydraulic cylinder fixedly connected to the top of the fixed plate, the output end of the hydraulic cylinder is slidably connected to a piston rod, the bottom of the piston rod is fixedly connected to the top of the motor box, and the motor box is convenient for storing the servo motor and protecting the servo motor.

[0012] As a further solution of the utility model, the stirring mechanism includes a servo motor fixedly connected to the inside of the motor box, the output end of the servo motor is splined with a transmission rod, one end of the transmission rod is fixedly connected to a stirring rod, the stirring rod facilitates stirring and facilitates sufficient mixing of materials.

[0013] As a further solution of the utility model, the quantity control mechanism includes an electrically controlled valve fixedly connected to the surface of the storage barrel, one side of the electrically controlled valve is electrically connected to an integrated control panel via a power cord, one side of the integrated control panel is electrically connected to a flow sensor via a power cord, and the flow sensor is fixedly connected to the inside of the storage barrel. The flow sensor is convenient for detecting the flow rate and improving the accuracy of filling.

[0014] As a further solution of the utility model, a sliding block is fixedly connected to one side of the storage barrel, and the sliding block is slidably connected to the inside of a sliding groove opened on the surface of the fixed column. The sliding block is convenient for limiting the storage barrel and improving the stability of the storage barrel.

[0015] As a further solution of the utility model, a feed port is provided at the top of the storage barrel, and a discharge port is provided at the bottom of the storage barrel, and the discharge port is convenient for discharging materials.

[0016] As a further solution of the utility model, the bottom surface of the support base is in a rectangular array and is fixedly connected to four groups of support columns. The bottoms of the support columns are fixedly connected to strong suction cups, which facilitate fixing the equipment and improve the stability of the equipment.

[0017] (III) Beneficial effects

[0018] The utility model provides an acid corrosion-resistant filling machine with adjustable filling volume and filling speed, which has the following beneficial effects:

[0019] 1. The acid-corrosion-resistant filling machine with adjustable filling volume and filling speed has a driving mechanism and a stirring mechanism. When filling, the hydraulic cylinder on the top of the fixed plate is started, and the hydraulic cylinder drives the piston rod at the bottom to move, thereby driving the storage barrel at the bottom to adjust the height, so that products at different heights directly below can be filled. Secondly, the solid and liquid materials are injected into the storage barrel from the feed port, and the servo motor inside the motor box is started. The servo motor drives the stirring rod at the bottom to rotate, so that the stirring rod fully mixes the solid material and the liquid material, thereby improving the quality of the filling liquid and avoiding uneven mixing of materials, requiring more waste treatment or reprocessing, and increasing production costs and waste of resources.

[0020] 2. The acid-corrosion-resistant filling machine with adjustable filling volume and filling speed is equipped with an electric control valve and a flow sensor at the bottom discharge port of the storage barrel through the setting of the quantity control mechanism. The flow sensor detects the flow of the filling liquid. When the flow reaches the preset value, the signal is transmitted to the integrated control panel on one side, and the integrated control panel controls the electric control valve on one side to open and close. It can flexibly adapt to the filling requirements of different products, ensure the consistency of the filling volume of each product, improve the quality of the product, and accurately adjust the filling volume and speed to reduce waste and losses. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the driving mechanism of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the quantity control mechanism of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the transmission belt of the utility model.

[0025] In the figure: 1. Support chassis; 2. Fixed column; 3. Fixed plate; 4. Driving mechanism; 401. Hydraulic cylinder; 402. Piston rod; 5. Motor box; 6. Stirring mechanism; 601. Servo motor; 602. Transmission rod; 603. Stirring rod; 7. Storage barrel; 8. Quantity control mechanism; 801. Electric control valve; 802. Integrated control panel; 803. Flow sensor; 9. Support rod; 10. Conveyor belt; 11. Sliding block; 12. Feed inlet; 13. Discharge outlet; 14. Support column; 15. Strong suction cup. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 4 The utility model provides a technical solution: an acid-corrosion-resistant filling machine with adjustable filling volume and filling speed, comprising a supporting frame 1, a fixed column 2 is fixedly connected to the middle of the top surface of the supporting frame 1, a fixed plate 3 is fixedly connected to the edge of one side of the top of the fixed column 2, a driving mechanism 4 is fixedly connected to the top of the fixed plate 3, and the setting of the driving mechanism 4 and the stirring mechanism 6 can avoid uneven mixing of materials, which requires more waste treatment or reprocessing, increases production costs and wastes of resources, a motor box 5 is fixedly connected to the bottom of the driving mechanism 4, a stirring mechanism 6 is fixedly connected to the inside of the motor box 5, a storage barrel 7 is fixedly connected to the bottom of the motor box 5, and a control mechanism 8 is fixedly connected to the surface of the storage barrel 7, and the setting of the control mechanism 8 ensures the consistency of the filling volume of each product, improves the quality of the product, and accurately adjusts the filling volume and speed to reduce waste and losses. The material of the storage barrel 7 is stainless steel, four groups of support rods 9 are fixedly connected to the top surface of the supporting frame 1, and a conveyor belt 10 is fixedly connected to the top of the support rods 9;

[0028] See also Figure 2The driving mechanism 4 includes a hydraulic cylinder 401 fixedly connected to the top of the fixed plate 3, the output end of the hydraulic cylinder 401 is slidably connected to a piston rod 402, the bottom of the piston rod 402 is fixedly connected to the top of the motor box 5, and the motor box 5 is convenient for storing the servo motor 601 and protecting the servo motor 601;

[0029] See also Figure 2 The stirring mechanism 6 includes a servo motor 601 fixedly connected to the inside of the motor box 5, the output end of the servo motor 601 is spline-connected with a transmission rod 602, one end of the transmission rod 602 is fixedly connected with a stirring rod 603, and the stirring rod 603 is convenient for stirring and fully mixing the materials;

[0030] See also Figure 3 The control mechanism 8 includes an electric control valve 801 fixedly connected to the surface of the storage barrel 7, one side of the electric control valve 801 is electrically connected to an integrated control panel 802 through a power line, one side of the integrated control panel 802 is electrically connected to a flow sensor 803 through a power line, and the flow sensor 803 is fixedly connected to the inside of the storage barrel 7. The flow sensor 803 is convenient for detecting the flow rate and improving the accuracy of filling;

[0031] See also Figure 2 A sliding block 11 is fixedly connected to one side of the storage barrel 7. The sliding block 11 is slidably connected to the inside of the slide groove opened on the surface of the fixed column 2. The sliding block 11 is convenient for limiting the storage barrel 7 and improving the stability of the storage barrel 7;

[0032] See also Figure 3 A feed inlet 12 is provided at the top of the storage barrel 7, and a discharge outlet 13 is provided at the bottom of the storage barrel 7, and the discharge outlet 13 is convenient for discharging materials.

[0033] See also Figure 3 The bottom surface of the supporting frame 1 is in a rectangular array and is fixedly connected with four groups of supporting columns 14. The bottom of the supporting columns 14 is fixedly connected with a strong suction cup 15, which is convenient for fixing the equipment and improving the stability of the equipment.

[0034] In the utility model, the working steps of the device are as follows:

[0035] First step: when filling, start the hydraulic cylinder 401 on the top of the fixed plate 3, the hydraulic cylinder 401 drives the piston rod 402 at the bottom to move, and then drives the storage barrel 7 at the bottom to adjust the height, so that the products at different heights directly below can be filled. Secondly, inject the solid and liquid materials into the storage barrel 7 from the feed port 12, start the servo motor 601 inside the motor box 5, and the servo motor 601 drives the stirring rod 603 at the bottom to rotate, so that the stirring rod 603 fully mixes the solid material and the liquid material, thereby improving the quality of the filling liquid;

[0036] The second step: when in use, an electric control valve 801 and a flow sensor 803 are provided at the discharge port 13 at the bottom of the storage barrel 7. The flow sensor 803 detects the flow of the perfusion liquid. When the flow reaches a preset value, the signal is transmitted to the integrated control panel 802 on one side, and then the integrated control panel 802 controls the electric control valve 801 on one side to open and close, which can flexibly adapt to the filling requirements of different products.

[0037] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0038] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An acid corrosion resistant filling machine with adjustable filling volume and filling speed, comprising a supporting frame (1), characterized in that: A fixing column (2) is fixedly connected to the middle of the top surface of the supporting base frame (1); a fixing plate (3) is fixedly connected to the edge of one side of the top of the fixing column (2); a driving mechanism (4) is fixedly connected to the top of the fixing plate (3); a motor box (5) is fixedly connected to the bottom of the driving mechanism (4); a stirring mechanism (6) is fixedly connected to the inside of the motor box (5); a material storage barrel (7) is fixedly connected to the bottom of the motor box (5); a quantity control mechanism (8) is fixedly connected to the surface of the material storage barrel (7); the material of the material storage barrel (7) is stainless steel; four groups of support rods (9) are fixedly connected to the top surface of the supporting base frame (1); and a conveyor belt (10) is fixedly connected to the top of the support rods (9).

2. The acid-corrosion-resistant filling machine with adjustable filling volume and filling speed according to claim 1, characterized in that: The driving mechanism (4) comprises a hydraulic cylinder (401) fixedly connected to the top of the fixed plate (3), the output end of the hydraulic cylinder (401) is slidably connected to a piston rod (402), and the bottom of the piston rod (402) is fixedly connected to the top of the motor box (5).

3. The acid corrosion resistant filling machine with adjustable filling volume and filling speed according to claim 1, characterized in that: The stirring mechanism (6) comprises a servo motor (601) fixedly connected to the inside of the motor box (5); the output end of the servo motor (601) is spline-connected to a transmission rod (602); one end of the transmission rod (602) is fixedly connected to a stirring rod (603).

4. The acid-corrosion-resistant filling machine with adjustable filling volume and filling speed according to claim 1, characterized in that: The quantity control mechanism (8) comprises an electrically controlled valve (801) fixedly connected to the surface of the material storage barrel (7); one side of the electrically controlled valve (801) is electrically connected to an integrated control panel (802) via a power line; one side of the integrated control panel (802) is electrically connected to a flow sensor (803) via a power line; and the flow sensor (803) is fixedly connected to the interior of the material storage barrel (7).

5. The acid corrosion resistant filling machine with adjustable filling volume and filling speed according to claim 1, characterized in that: A sliding block (11) is fixedly connected to one side of the material storage barrel (7), and the sliding block (11) is slidably connected to the inside of a sliding groove opened on the surface of the fixed column (2).

6. The acid corrosion resistant filling machine with adjustable filling volume and filling speed according to claim 1, characterized in that: The top of the storage barrel (7) is provided with a feed inlet (12), and the bottom of the storage barrel (7) is provided with a discharge outlet (13).

7. The acid corrosion resistant filling machine with adjustable filling volume and filling speed according to claim 1, characterized in that: The bottom surface of the supporting base frame (1) is in a rectangular array and is fixedly connected to four groups of supporting columns (14), and the bottoms of the supporting columns (14) are fixedly connected to strong suction cups (15).

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