Self-cleaning squeezing and dewatering all-in-one machine

By designing the dehydration and filtration mechanism of the self-cleaning press and dehydration integrated machine, efficient dehydration of sludge and self-cleaning of filter plates are achieved, and the problem of manual cleaning of filter plates in the prior art is solved, and efficiency and applicability are improved.

CN222454795UActive Publication Date: 2025-02-11YANGZHOU CHUNYU ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202420987044.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-11
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing screw conveying and pressing machine for deep dehydration of sludge cannot clean the filter plate by itself, and it requires manual cleaning, which wastes manpower and affects the subsequent use of the device.

Method used

A self-cleaning press and dehydration integrated machine is designed. By setting up a dehydration mechanism and a filter mechanism, the screw rod, mounting frame, telescopic rod, pressing roller and cleaning brush can be used to realize self-cleaning of the first filter plate, and through The second filter plate, sealing ring and water tank cooperate to achieve filtration and recycling of sewage.

Benefits of technology

The self-cleaning of the first filter plate is realized, manpower is saved, filter holes are blocked, dehydration efficiency is improved, and the filtering and recycling of sewage is increased, and the applicability of the device is increased.

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Abstract

The utility model relates to the technical field of sludge dewatering, and discloses a self-cleaning squeezing and dewatering all-in-one machine which comprises a working table, a water tank installed on the lower portion of the working table, a water outlet pipe arranged on the right side of the water tank in a communicated mode and a connecting assembly arranged on the upper portion of the working table. A filtering mechanism is arranged on the lower portion of the workbench, a through hole is formed in the workbench, a valve is arranged on one side of a water outlet pipe, the lead screw is rotationally connected with the workbench through a bearing, the mounting frame is in threaded connection to the outer wall of the lead screw, and the output end of the first telescopic rod is movably connected with the upper portion of the mounting frame. The output end of the second telescopic rod is movably connected with the connecting plate. The automatic cleaning device solves the problems that an existing device cannot conduct self-cleaning on a filter plate, when the filter plate is cleaned, manual cleaning is needed, manpower is wasted, and then follow-up use of the device is affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge dehydration, in particular to a self-cleaning squeezing and dehydrating integrated machine. Background Art

[0002] Sludge dehydration is a sludge treatment method that removes water from flowing primary, concentrated or digested sludge and converts it into semi-solid or solid mud blocks. The main dehydration methods include natural drying, mechanical dehydration and granulation.

[0003] According to the patent announcement number CN 220633273 U, a screw conveying and pressing integrated machine for deep dehydration of sludge is disclosed. The device can squeeze out water from the conveyed sludge through a pressing roller by installing a sludge pressing device, and the pressing roller squeezes the sludge back and forth for multiple times, and can fully squeeze out the water in the sludge before stopping, thereby improving the efficiency of subsequent sludge drying. A sludge screw conveying device is installed, and the sludge is conveyed to the pressing device along the spiral blades through feeding, saving the time of transporting the sludge to the pressing device alone, and the water filter holes provided at the bottom of the box body can filter out part of the water during transportation, thereby reducing multiple pressing of the pressing roller; however, the device cannot self-clean the filter plate, and when cleaning the filter plate, it needs to be cleaned manually, thereby wasting manpower and affecting the subsequent use of the device.

[0004] To this end, we proposed a self-cleaning squeezing and dehydrating machine to solve the problem. Utility Model Content

[0005] The purpose of the utility model is to provide a self-cleaning squeezing and dehydrating integrated machine, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a self-cleaning squeezing and dehydrating integrated machine, comprising a workbench;

[0007] A water tank fixedly installed under the workbench;

[0008] Connected to the water outlet pipe arranged on the right side of the water tank;

[0009] And a connecting component arranged on the upper part of the workbench, the connecting component includes a dehydration mechanism arranged on the upper part of the workbench, a filtering mechanism is arranged at the lower part of the workbench, a through hole is arranged inside the workbench, and a valve is arranged on one side of the water outlet pipe.

[0010] Preferably, the dehydration mechanism includes a motor fixedly mounted on the left side of the workbench through a base, the output end of the motor is fixedly connected to a screw rod, a first slide groove is provided at the upper part of the workbench, an inner wall of the first slide groove is slidably connected to a mounting bracket, a first telescopic rod is fixedly mounted on the upper part of the mounting bracket, an output end of the first telescopic rod is fixedly connected to a mounting seat, a pressure roller is rotatably connected inside the mounting seat, a first filter plate is fixedly mounted on the upper part of the workbench, a second slide groove is provided at the upper part of the workbench, a sliding rod is fixedly connected to the inner wall of the second slide groove, a connecting plate is fixedly connected to one side of the mounting bracket, a second telescopic rod is fixedly mounted on the upper part of the connecting plate, the output end of the second telescopic rod is fixedly connected to the mounting plate, a scraper is fixedly connected to the lower part of the mounting plate, and a cleaning brush is fixedly connected to the lower part of the mounting plate.

[0011] Preferably, the filtering mechanism includes a second filter plate movably connected to the inside of the water tank, a sealing ring is fixedly connected to the inner wall of the water tank, a snap-in groove is opened on the outside of the water tank, a rotating rod is rotatably connected to the outside of the water tank through a bearing, one end of the rotating rod is movably connected to a snap-in rod, the outer end of the snap-in rod is fixedly connected to a limiting block, and the inner side of the limiting block is fixedly connected to a spring.

[0012] Preferably, the screw rod is rotatably connected to the workbench via a bearing, the mounting frame is threadedly connected to the outer wall of the screw rod, the output end of the first telescopic rod is movably connected to the upper part of the mounting frame, and the mounting frame is slidably connected to the outer wall of the sliding rod. Through the cooperation of the screw rod, the mounting frame, the first telescopic rod, the mounting seat, and the pressure roller, the sludge can be squeezed back and forth for dehydration, thereby achieving a better dehydration effect on the sludge.

[0013] Preferably, the output end of the second telescopic rod is movably connected to the connecting plate, and the first filter plate can be self-cleaned through the cooperation of the screw rod, the mounting frame, the connecting plate, the second telescopic rod, the mounting plate, the scraper and the cleaning brush, without the need for manual cleaning, thereby preventing the filter holes of the first filter plate from being clogged, thereby affecting the dehydration effect of the device.

[0014] Preferably, the clamping rod is adapted to the clamping groove, and the inner end of the spring is fixedly connected to the rotating rod. Through the cooperation of the second filter plate, the sealing ring and the water tank, the detached sewage can be filtered, so that the sewage can be recycled, thereby increasing the applicability of the device. At the same time, through the cooperation of the rotating rod, the clamping rod, the limit block, the spring and the clamping groove, it is convenient to manually disassemble the second filter plate, thereby facilitating manual cleaning of the second filter plate, thereby preventing the filter holes of the second filter plate from being blocked.

[0015] Preferably, there are two sealing rings, which are symmetrically distributed on both sides of the second filter plate. The sealing rings are arranged at the gap between the water tank and the second filter plate. By setting the sealing rings, sewage can be prevented from flowing into the gap between the water tank and the second filter plate, thereby affecting the filtering effect of the device on sewage.

[0016] The utility model provides a self-cleaning squeezing and dehydrating integrated machine. The self-cleaning squeezing and dehydrating integrated machine has the following beneficial effects:

[0017] (1) The self-cleaning squeezing and dehydrating integrated machine, by setting a dehydrating mechanism, can squeeze and dehydrate the sludge back and forth under the action of the screw rod, mounting frame, first telescopic rod, mounting seat, and pressing roller, thereby achieving a better dehydrating effect on the sludge. Under the action of the screw rod, mounting frame, connecting plate, second telescopic rod, mounting plate, scraper, and cleaning brush, the first filter plate can be self-cleaned without manual cleaning, saving manpower and preventing the filter holes of the first filter plate from being blocked, thereby affecting the dehydrating effect of the device;

[0018] (2) The self-cleaning squeezing and dehydrating machine can filter the separated sewage by setting a filtering mechanism under the action of the second filter plate, the sealing ring and the water tank, so that the sewage can be recycled, thereby increasing the applicability of the device. At the same time, under the action of the rotating rod, the clamping rod, the limit block, the spring and the clamping groove, it is convenient for manual disassembly of the second filter plate, thereby facilitating manual cleaning of the second filter plate, thereby preventing the filter holes of the second filter plate from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the dehydration mechanism structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the partial structure of the dehydration mechanism of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the filter mechanism of the utility model;

[0024] In the figure: 1. workbench; 2. water tank; 3. connecting assembly; 31. dehydration mechanism; 311. motor; 312. screw rod; 313. first slide; 314. mounting frame; 315. first telescopic rod; 316. mounting seat; 317. pressing roller; 318. first filter plate; 319. second slide; 3110. slide rod; 3111. connecting plate; 3112. second telescopic rod; 3113. mounting plate; 3114. scraper; 3115. cleaning brush; 32. filtering mechanism; 321. second filter plate; 322. sealing ring; 323. snap-in groove; 324. rotating rod; 325. snap-in rod; 326. limit block; 327. spring; 4. water outlet pipe. DETAILED DESCRIPTION

[0025] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0026] Example 1

[0027] like Figure 1-5 As shown, the utility model provides a technical solution: a self-cleaning squeezing and dehydrating integrated machine, comprising a workbench 1, a water tank 2 fixedly mounted at the bottom of the workbench 1, a water outlet pipe 4 connected to the right side of the water tank 2, and a connecting assembly 3 arranged at the top of the workbench 1, the connecting assembly 3 comprising a dehydrating mechanism 31 arranged at the top of the workbench 1, a filtering mechanism 32 arranged at the bottom of the workbench 1, a through hole arranged inside the workbench 1, a valve arranged at one side of the water outlet pipe 4, the dehydrating mechanism 31 comprising a motor 311 fixedly mounted on the left side of the workbench 1 through a base, a screw rod 312 fixedly connected to the output end of the motor 311, a first slide groove 313 opened at the top of the workbench 1, and a mounting frame 314 slidably connected to the inner wall of the first slide groove 313 A first telescopic rod 315 is fixedly installed on the upper part of the mounting frame 314, and a mounting seat 316 is fixedly connected to the output end of the first telescopic rod 315, and a pressing roller 317 is rotatably connected inside the mounting seat 316. A first filter plate 318 is fixedly installed on the upper part of the workbench 1, and a second slide groove 319 is opened on the upper part of the workbench 1, and a slide rod 3110 is fixedly connected to the inner wall of the second slide groove 319. A connecting plate 3111 is fixedly connected to one side of the mounting frame 314, and a second telescopic rod 3112 is fixedly installed on the upper part of the connecting plate 3111, and a mounting plate 3113 is fixedly connected to the output end of the second telescopic rod 3112, a scraper 3114 is fixedly connected to the lower part of the mounting plate 3113, and a cleaning brush 3115 is fixedly connected to the lower part of the mounting plate 3113.

[0028] In this embodiment, the screw rod 312 is rotatably connected to the workbench 1 through a bearing, the mounting frame 314 is threadedly connected to the outer wall of the screw rod 312, the output end of the first telescopic rod 315 is movably connected to the upper part of the mounting frame 314, and the mounting frame 314 is slidably connected to the outer wall of the sliding rod 3110. Through the cooperation of the screw rod 312, the mounting frame 314, the first telescopic rod 315, the mounting seat 316, and the pressure roller 317, the sludge can be squeezed back and forth to dehydrate, thereby achieving a better dehydration effect on the sludge.

[0029] Furthermore, the output end of the second telescopic rod 3112 is movably connected to the connecting plate 3111. Through the cooperation of the screw rod 312, the mounting frame 314, the connecting plate 3111, the second telescopic rod 3112, the mounting plate 3113, the scraper 3114, and the cleaning brush 3115, the first filter plate 318 can be self-cleaned without manual cleaning, thereby preventing the filter holes of the first filter plate 318 from being blocked, thereby affecting the dehydration effect of the device.

[0030] When the device is in use, the sludge is first manually transported to the upper part of the first filter plate 318, and then the first telescopic rod 315 is manually controlled to drive the mounting seat 316 to move downward, so that the pressing roller 317 can move downward. When the pressing roller 317 moves downward to a suitable position, the motor 311 is manually started to drive the screw rod 312 to reciprocate in positive and negative directions, so that the mounting frame 314 threadedly connected to the outer wall of the screw rod 312 can reciprocate left and right on the upper part of the workbench 1, so that the pressing roller 317 can squeeze and dehydrate the sludge, and the separated water will pass through the first The filter plate 318 then falls into the water tank 2 through the through hole. Further, when the first filter plate 318 needs to be cleaned, it is only necessary to manually control the first telescopic rod 315 to move the pressing roller 317 away from the first filter plate 318, and control the second telescopic rod 3112 to drive the mounting plate 3113 to move downward. When it moves to a suitable position, the motor 311 is manually started to make the mounting plate 3113 move back and forth left and right on the upper part of the workbench 1. Then, under the action of the cleaning brush 3115 and the scraper 3114, the first filter plate 318 can be self-cleaned without manual cleaning.

[0031] Example 2

[0032] On the basis of Example 1, a preferred embodiment of a self-cleaning squeezing and dehydrating integrated machine provided by the utility model is as follows Figures 1 to 5As shown: the filtering mechanism 32 includes a second filtering plate 321 movably connected to the inside of the water tank 2, a sealing ring 322 is fixedly connected to the inner wall of the water tank 2, a snap-in groove 323 is provided on the outside of the water tank 2, a rotating rod 324 is rotatably connected to the outside of the water tank 2 through a bearing, a snap-in rod 325 is movably connected to one end of the rotating rod 324, the outer end of the snap-in rod 325 is fixedly connected to a limiting block 326, and a spring 327 is fixedly connected to the inner side of the limiting block 326.

[0033] In this embodiment, the clamping rod 325 is adapted to the clamping groove 323, and the inner end of the spring 327 is fixedly connected to the rotating rod 324. Through the cooperation of the second filter plate 321, the sealing ring 322, and the water tank 2, the detached sewage can be filtered, so that the sewage can be recycled, thereby increasing the applicability of the device. At the same time, through the cooperation of the rotating rod 324, the clamping rod 325, the limit block 326, the spring 327, and the clamping groove 323, it is convenient to manually disassemble the second filter plate 321, thereby facilitating manual cleaning of the second filter plate 321, thereby preventing the filter holes of the second filter plate 321 from being blocked.

[0034] Furthermore, there are two sealing rings 322, which are symmetrically distributed on both sides of the second filter plate 321. The sealing ring 322 is set in the gap between the water tank 2 and the second filter plate 321. By setting the sealing ring 322, sewage can be prevented from flowing into the gap between the water tank 2 and the second filter plate 321, thereby affecting the filtering effect of the device on sewage.

[0035] When sewage falls into the water tank 2 through the through hole, the sewage will be filtered by the second filter plate 321 and then collected in the water tank 2. When the second filter plate 321 needs to be disassembled, it is only necessary to manually pull the clamping rod 325 outward to separate the clamping rod 325 from the clamping groove 323, and then manually rotate the rotating rod 324 to separate the inner side of the rotating rod 324 from the outer side of the second filter plate 321. Then, the second filter plate 321 can be manually taken out, so as to facilitate manual cleaning of the second filter plate 321 and prevent the filter holes of the second filter plate 321 from being blocked.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A self-cleaning squeezing and dehydrating machine, comprising a workbench (1); A water tank (2) fixedly mounted on the lower part of the workbench (1); Connected to a water outlet pipe (4) arranged on the right side of the water tank (2); and a connecting assembly (3) arranged on the upper part of the workbench (1), characterized in that: The connection assembly (3) comprises a dehydration mechanism (31) arranged on the upper part of the workbench (1), a filtering mechanism (32) is arranged on the lower part of the workbench (1), a through hole is arranged inside the workbench (1), and a valve is arranged on one side of the water outlet pipe (4).

2. The self-cleaning squeezing and dehydrating machine according to claim 1, characterized in that: The dehydration mechanism (31) comprises a motor (311) fixedly mounted on the left side of the workbench (1) through a base, the output end of the motor (311) is fixedly connected to a screw rod (312), a first slide groove (313) is provided on the upper part of the workbench (1), the inner wall of the first slide groove (313) is slidably connected to a mounting frame (314), a first telescopic rod (315) is fixedly mounted on the upper part of the mounting frame (314), the output end of the first telescopic rod (315) is fixedly connected to a mounting seat (316), a pressing roller (317) is rotatably connected inside the mounting seat (316), and the upper part of the workbench (1) is fixedly mounted to the upper part of the workbench (1). A first filter plate (318) is fixedly installed, a second slide groove (319) is opened on the upper part of the workbench (1), a slide rod (3110) is fixedly connected to the inner wall of the second slide groove (319), a connecting plate (3111) is fixedly connected to one side of the mounting frame (314), a second telescopic rod (3112) is fixedly installed on the upper part of the connecting plate (3111), the output end of the second telescopic rod (3112) is fixedly connected to a mounting plate (3113), a scraper (3114) is fixedly connected to the lower part of the mounting plate (3113), and a cleaning brush (3115) is fixedly connected to the lower part of the mounting plate (3113).

3. The self-cleaning squeezing and dehydrating integrated machine according to claim 1, characterized in that: The filtering mechanism (32) comprises a second filtering plate (321) movably connected to the inside of the water tank (2); a sealing ring (322) is fixedly connected to the inner wall of the water tank (2); a clamping groove (323) is provided on the outer side of the water tank (2); a rotating rod (324) is rotatably connected to the outer side of the water tank (2) via a bearing; one end of the rotating rod (324) is movably connected to a clamping rod (325); the outer end of the clamping rod (325) is fixedly connected to a limiting block (326); and the inner side of the limiting block (326) is fixedly connected to a spring (327).

4. The self-cleaning squeezing and dehydrating integrated machine according to claim 2, characterized in that: The screw rod (312) is rotatably connected to the workbench (1) via a bearing, the mounting frame (314) is threadedly connected to the outer wall of the screw rod (312), the output end of the first telescopic rod (315) is movably connected to the upper part of the mounting frame (314), and the mounting frame (314) is slidably connected to the outer wall of the sliding rod (3110).

5. The self-cleaning squeezing and dehydrating integrated machine according to claim 2, characterized in that: The output end of the second telescopic rod (3112) is movably connected to the connecting plate (3111).

6. The self-cleaning squeezing and dehydrating integrated machine according to claim 3, characterized in that: The clamping rod (325) is adapted to the clamping groove (323), and the inner end of the spring (327) is fixedly connected to the rotating rod (324).

7. The self-cleaning squeezing and dehydrating machine according to claim 3, characterized in that: There are two sealing rings (322), which are symmetrically distributed on both sides of the second filter plate (321). The sealing rings (322) are arranged at the gap between the water tank (2) and the second filter plate (321).

Citation Information

Patent Citations

  • Spiral conveying and squeezing all-in-one machine for deep dehydration of sludge

    CN220633273U