Stranded wire automatic winding equipment

By designing a stranded automatic winding equipment including winding seats, cylinders, motors and other components, the problem of unauthorized winding and low quality in the prior art is solved, and efficient and stable twisting and winding is achieved and the effect of simplifying operation of the equipment.

CN222475758UActive Publication Date: 2025-02-14WUXI CHAOZHOU TECH CO LTD
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Patent Information

Application Number
CN202421145767.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-02-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing twisted winding equipment cannot achieve automatic winding, resulting in low quality and messy winding, and cumbersome equipment disassembly and assembly.

Method used

A stranded automatic winding device is designed, including a winding seat, a first cylinder, a lifting frame, a guide rod, a motor, a transmission wheel, a winding plate, a support roller and an adjustment conveying mechanism. Through the coordinated work of these components, the Automatic winding and synchronous conveying of stranded wires.

Benefits of technology

The automatic winding of stranded wires is realized, which improves the winding quality and stability, simplifies the operation and maintenance of equipment, and reduces the need for human adjustment.

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Abstract

The utility model discloses a stranded wire automatic winding device which comprises a winding seat, symmetrical first air cylinders are arranged at the top of the winding seat, the push-out ends of the first air cylinders are connected with a lifting frame, a motor is arranged at the top of one end of the lifting frame, a driving wheel is installed at the driving end of the motor, and a rotating shaft is arranged below the driving wheel. The rotating shafts are installed on the lifting frame through bearing seats, the rotating shafts are assembled at one ends of the rotating shafts, the upper rotating shaft and the lower rotating shaft are matched with each other through a transmission belt, the winding mechanism is arranged at the other ends of the rotating shafts, a side mounting plate is arranged on one side of the winding seat, a guide seat is installed on the top of the side mounting plate, a guide hole is formed in the guide seat, and a sliding groove is formed in the guide seat. The winding device has the advantages that conveying and winding of multiple groups of stranded wires can be performed synchronously, automatic winding and feeding can be performed, roll materials can be collected conveniently without disassembly, height adjustment can be performed according to the winding diameter, and the roll materials can be supported stably.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stranded wire processing, and more specifically, particularly relates to a stranded wire automatic winding device. Background Art

[0002] At present, stranded wire is achieved by twisting single wires around the strand axis at equal angular speeds and moving the strands forward at a uniform speed. Copper and aluminum are commonly used. Copper and aluminum wires can be twisted into conductor cores of various cross-sections and different types of wires and cables. It is suitable for occasions with high operating frequencies and excessive skin effect and proximity effect losses of single-strand wires. Using stranded wires can reduce operating temperatures. Compared with single-strand wires of the same cross-sectional area, stranded wires have higher mechanical properties and flexibility.

[0003] The existing twisted wire winding equipment is single-wire winding. During the winding process, the coil is unsupported, resulting in large gaps between the coiled materials, low and messy winding quality, and the winding operation cannot be carried out in an orderly manner. Manual adjustment is required, which is very troublesome. At the same time, the winding reel needs to be taken out as a whole, and disassembly and assembly are relatively cumbersome. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides an automatic winding device for twisted wires to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model is realized through the following technical scheme: an automatic winding device for twisted wires comprises a winding seat, a symmetrical first cylinder is arranged on the top of the winding seat, a lifting frame is connected to the pushing end of the first cylinder, and symmetrical guide rods are arranged at both ends of the lifting frame, and the guide rods are slidably matched in the winding seat, a motor is arranged on the top of one end of the lifting frame, a transmission wheel is installed on the driving end of the motor, a rotating shaft is arranged below the transmission wheel, and the rotating shaft is installed on the lifting frame through a bearing seat, and one end of the rotating shaft is also equipped with a rotating shaft, and the upper and lower rotating shafts cooperate with each other through a transmission belt, and a winding mechanism is arranged on the other end of the rotating shaft, and the winding mechanism automatically winds up the twisted wire, a side mounting plate is arranged on one side of the winding seat, a guide seat is arranged on the top of the side mounting plate, a guide hole is arranged in the guide seat, and the guide hole is oblong, a slide groove is arranged in the guide seat, and an adjusting conveying mechanism is slidably matched in the slide groove, and the winding operation of multiple groups of twisted wires is performed by adjusting the conveying mechanism.

[0006] As an optional solution of the utility model, the winding mechanism includes a winding disk, a plurality of positioning rods are arranged on one side of the winding disk, the plurality of positioning rods are distributed in a circle, a plurality of partitions are installed on the plurality of positioning rods, one end of the positioning rod is inserted into a limit plate, a second cylinder is installed on one side of the limit plate through a bearing, the second cylinder is installed on a lifting frame, and the limit plate is driven by the second cylinder to quickly press the positioning rod.

[0007] As an optional solution of the utility model, a support roller is installed between the winding seats, and a support mechanism is provided on the support roller, and the wound stranded wire can be compressed and limited by the support mechanism.

[0008] As an optional solution of the utility model, the supporting mechanism includes a winding plate, which is placed on a supporting roller, and a symmetrical electric telescopic rod is arranged below the winding plate, and the pushing end of the electric telescopic rod is movably connected to the bottom of the winding plate through a pin shaft, and a mounting seat is arranged at one end of the top of the winding plate, and a plurality of groups of spring columns are arranged on one side of the mounting seat, which are connected to a limit plate on one side through the plurality of groups of spring columns, and a curved surface is arranged on one side of the limit plate.

[0009] As an optional solution of the utility model, the adjusting and conveying mechanism includes an adjusting seat, which is slidably fitted in a slide groove, and a plurality of hanging frames are arranged at the bottom of the adjusting seat. The plurality of hanging frames are linearly arrayed, and each hanging frame is equipped with a conveying roller for conveying multiple groups of twisted wires. An electric cylinder is arranged on the top of the guide seat, and the push-out end of the electric cylinder is connected to the adjusting seat through a adapter block.

[0010] The utility model provides a stranded wire automatic winding device, which has the following beneficial effects:

[0011] By adjusting the multiple sets of conveying wheels at the bottom of the seat, multiple sets of stranded wires can be reeled up synchronously. The adjusting seat is driven by the electric cylinder to move horizontally, and the conveying position is stably adjusted to make the reeling smoother. The motor is started to drive the reeling disk to rotate. When the reeling diameter becomes larger, the first cylinder is started to drive the lifting frame to lift up for easy reeling. At the same time, the electric telescopic rod is used to drive the limit plate on the support plate to move, closely fitting the stranded wire coils to improve the overall stability. After the reeling is completed, the limit plate is moved away by the second cylinder so that the partition can be quickly taken out and the reeled coils can be packaged and installed. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the utility model;

[0013] Figure 2 It is a front view of the utility model;

[0014] Figure 3 It is the AA cross-sectional view of the utility model;

[0015] Figure 4 It is the BB cross-sectional view of the utility model;

[0016] Figure 5 It is a CC sectional view of the present utility model.

[0017] In the figure: 1. winding seat; 101. guide rod; 2. first cylinder; 201. support roller; 3. lifting frame; 4. second cylinder; 5. limit plate; 6. winding disc; 601. partition; 602. positioning rod; 603. rotating shaft; 7. motor; 701. transmission wheel; 702. transmission belt; 8. electric telescopic rod; 9. winding plate; 10. mounting seat; 11. spring column; 12. limit plate; 13. side mounting plate; 14. guide seat; 141. guide hole; 15. adjustment seat; 151. lifting frame; 152. conveying roller; 16. electric cylinder; 161. adapter block. DETAILED DESCRIPTION

[0018] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0019] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figures 1 to 5The utility model provides a technical solution: an automatic winding device for a stranded wire, comprising a winding seat 1, a symmetrical first cylinder 2 is arranged on the top of the winding seat 1, a lifting frame 3 is connected to the pushing end of the first cylinder 2, symmetrical guide rods 101 are arranged at both ends of the lifting frame 3, the guide rods 101 are slidably fitted in the winding seat 1, a motor 7 is arranged on the top of one end of the lifting frame 3, a transmission wheel 701 is installed at the driving end of the motor 7, a rotating shaft 603 is arranged below the transmission wheel 701, the rotating shaft 603 is installed on the lifting frame 3 through a bearing seat, one end of the rotating shaft 603 is also equipped with a rotating shaft 603, the upper and lower rotating shafts 603 cooperate with each other through a transmission belt 702, and a winding mechanism is arranged at the other end of the rotating shaft 603, which can automatically wind up the stranded wire.

[0022] The winding mechanism includes a winding disk 6, and a plurality of positioning rods 602 are arranged on one side of the winding disk 6. The plurality of positioning rods 602 are distributed in a circle, and a plurality of partitions 601 are mounted on the plurality of positioning rods 602, so as to wind up a plurality of groups of stranded wires. One end of the positioning rod 602 is inserted into the limiting disk 5, and a second cylinder 4 is installed on one side of the limiting disk 5 through a bearing. The second cylinder 4 is installed on the lifting frame 3, and the limiting disk 5 is driven by the second cylinder 4 to quickly press the positioning rod 602. After the winding is completed, the stranded wire is recovered and taken out. A support roller 201 is installed between the winding seat 1, and a support mechanism is arranged on the support roller 201. The wound stranded wire can be pressed and limited by the support mechanism to improve the winding stability.

[0023] The supporting mechanism includes a winding plate 9, which is placed on the supporting roller 201. A symmetrical electric telescopic rod 8 is arranged below the winding plate 9. The pushing end of the electric telescopic rod 8 is movably connected to the bottom of the winding plate 9 through a pin shaft. A mounting seat 10 is arranged at one end of the top of the winding plate 9. A plurality of groups of spring columns 11 are arranged on one side of the mounting seat 10, and a limit plate 12 on one side is connected through the plurality of groups of spring columns 11. An arc-shaped surface is arranged on one side of the limit plate 12 to facilitate fitting the stranded wire winding material and provide stable support. A side mounting plate 13 is arranged on one side of the winding seat 1, and a guide seat 14 is installed on the top of the side mounting plate 13. A guide hole 141 is arranged in the guide seat 14, and the guide hole 141 is oblong. A slide groove is arranged in the guide seat 14, and an adjusting conveying mechanism is slidably matched in the slide groove. The winding operation of multiple groups of stranded wires can be performed by adjusting the conveying mechanism.

[0024] The adjusting and conveying mechanism includes an adjusting seat 15, which is slidably fitted in the slide groove. A plurality of hanging frames 151 are arranged at the bottom of the adjusting seat 15. The plurality of hanging frames 151 are linearly arrayed, and each hanging frame 151 is installed with a conveying roller 152 for conveying multiple groups of twisted wires. An electric cylinder 16 is arranged on the top of the guide seat 14. The pushing end of the electric cylinder 16 is connected to the adjusting seat 15 through the adapter block 161, thereby driving the adjusting seat 15 to move horizontally, which is convenient for orderly winding.

[0025] Specific usage and function of this embodiment: multiple groups of twisted wires can be synchronously wound by adjusting the multiple groups of conveying wheels at the bottom of the seat 15. Starting the electric cylinder 16 can drive the adjusting seat 15 to move horizontally, thereby stably adjusting the conveying position and making the winding smoother. Starting the motor 7 drives the winding disk 6 to rotate. When the winding diameter becomes larger, start the first cylinder 2 to drive the lifting frame 3 to lift for easy winding. At the same time, start the electric telescopic rod 8 to drive the limit plate 12 on the support plate to move, tightly fit the twisted wire coil, and improve the overall stability. After the winding is completed, start the second cylinder 4 to drive the limit plate 5 to move away, so that the partition 601 can be quickly taken out and the wound coil can be packaged and installed.

[0026] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A stranded wire automatic winding device, characterized in that: The invention comprises a winding seat (1), a symmetrical first cylinder (2) is arranged on the top of the winding seat (1), a lifting frame (3) is connected to the pushing end of the first cylinder (2), symmetrical guide rods (101) are arranged at both ends of the lifting frame (3), the guide rods (101) are slidably fitted in the winding seat (1), a motor (7) is arranged on the top of one end of the lifting frame (3), a transmission wheel (701) is installed on the driving end of the motor (7), a rotating shaft (603) is arranged below the transmission wheel (701), the rotating shaft (603) is installed on the lifting frame (3) through a bearing seat, and one end of the rotating shaft (603) is also The utility model is equipped with a rotating shaft (603), and the upper and lower rotating shafts (603) cooperate with each other through a transmission belt (702). The other end of the rotating shaft (603) is provided with a winding mechanism, and the winding mechanism automatically winds up the twisted wire. A side mounting plate (13) is provided on one side of the winding seat (1), and a guide seat (14) is installed on the top of the side mounting plate (13). A guide hole (141) is provided in the guide seat (14), and the guide hole (141) is oblong. A slide groove is provided in the guide seat (14), and an adjusting conveying mechanism is slidably cooperated in the slide groove. The winding operation of multiple groups of twisted wires is performed by adjusting the conveying mechanism.

2. The automatic winding device for stranded wire according to claim 1, characterized in that: The winding mechanism comprises a winding disk (6), a plurality of positioning rods (602) are arranged on one side of the winding disk (6), the plurality of positioning rods (602) are distributed in a circular pattern, a plurality of partition plates (601) are mounted on the plurality of positioning rods (602), one end of the positioning rod (602) is inserted into a limiting disk (5), a second cylinder (4) is mounted on one side of the limiting disk (5) via a bearing, the second cylinder (4) is mounted on a lifting frame (3), and the limiting disk (5) is driven by the second cylinder (4) to quickly press the positioning rod (602).

3. The automatic winding device for stranded wire according to claim 1, characterized in that: A support roller (201) is installed between the winding seats (1), and a support mechanism is provided on the support roller (201), through which the wound strands can be compressed and limited.

4. The automatic winding device for stranded wire according to claim 3 is characterized in that: The support mechanism comprises a winding plate (9), wherein the winding plate (9) is placed on a supporting roller (201), a symmetrical electric telescopic rod (8) is arranged below the winding plate (9), the push-out end of the electric telescopic rod (8) is movably connected to the bottom of the winding plate (9) through a pin shaft, a mounting seat (10) is arranged at one end of the top of the winding plate (9), a plurality of groups of spring columns (11) are arranged on one side of the mounting seat (10), and a limit plate (12) on one side is connected through the plurality of groups of spring columns (11), and a curved surface is arranged on one side of the limit plate (12).

5. The automatic winding device for stranded wire according to claim 1, characterized in that: The adjusting and conveying mechanism comprises an adjusting seat (15), wherein the adjusting seat (15) is slidably fitted in a slide groove, a plurality of hanging frames (151) are arranged at the bottom of the adjusting seat (15), the plurality of hanging frames (151) are arranged in a linear array, and a conveying roller (152) is installed in each hanging frame (151) for conveying a plurality of groups of twisted wires, and an electric cylinder (16) is arranged at the top of the guide seat (14), and the ejection end of the electric cylinder (16) is connected to the adjusting seat (15) via a transfer block (161).

Citation Information

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