Aluminum box casting for textile machine
By designing aluminum box castings for textile machines, including PLC controllers, electric push rods and mold release components, the problem of low cooling efficiency of existing aluminum box castings is solved, and rapid molding and efficient cooling of aluminum boxes are achieved.
Patent Information
- Application Number
- CN202323590731.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The existing aluminum box castings have low cooling efficiency, resulting in a long forming time for the aluminum box, which requires staff to spend a lot of time waiting.
An aluminum box casting for textile machines is designed, including a base, a water tank, an electric push rod and a demolding assembly. The PLC controller controls the internal and external movement of the telescopic end of the electric push rod, and the placement rack and aluminum box castings can be quickly moved into or out of the water tank for cooling. At the same time, through the design of the demolding assembly, the lower mold and the upper mold can be quickly separated, making it easier for workers to get the aluminum box inside the mold.
The rapid cooling and forming of aluminum box castings is achieved. Compared with natural cooling or water spray cooling, the aluminum box forming speed is faster, reducing the workload of staff and improving cooling efficiency.
Smart Images

Figure CN222492057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum box castings, in particular to an aluminum box casting used for a textile machine. Background Art
[0002] Aluminum castings refer to pure aluminum or aluminum alloy equipment and components obtained by casting. Generally, aluminum or aluminum alloy heated to liquid form is poured into the mold cavity using a sand mold or a metal mold, and the aluminum parts or aluminum alloy parts of various shapes and sizes obtained are usually called aluminum die castings. The aluminum box of textile machines requires the use of special aluminum box castings in the production process.
[0003] For example, the utility model with announcement number CN219986192U relates to the technical field of casting production, and in particular to an aluminum casting production device, comprising a box body and a lower mold, wherein a cooling device is arranged inside the box body, wherein the cooling device comprises a first water pump and a first water tank, wherein the first water tank is fixedly connected to the inner surface of the box body, a water inlet pipe of the second water pump penetrates the surface of the second water tank and contacts the inner surface of the box body, and a water outlet of the second water pump penetrates the surface of the second water tank and is connected to the inside of the first water tank. The aluminum casting production device, through the cooperation of the cooling device and the demoulding device, drives the block to move through the slideway on the surface of the slide plate, so that the push rod lifts the upper mold, and it is more convenient to demould the aluminum casting. The demoulding device can automatically demould the cooled aluminum casting, and no manual operation is required by the operator, thereby reducing the workload of the operator. At the same time, there is no need to move the casting, and the workpiece can be directly cooled, thereby improving the cooling efficiency.
[0004] In the process of implementing this application, it was found that the technology has the following problems: in order to quickly form the aluminum box in the mold, the existing aluminum box casting will choose to spray water on the surface of the casting so that the aluminum box in the casting can be quickly cooled and formed, but the cooling efficiency of water spraying is low, and the staff still needs to spend a lot of time waiting for forming.
[0005] For this purpose, an aluminum box casting for a textile machine is proposed. Utility Model Content
[0006] The purpose of the utility model is to solve the problem of low cooling efficiency and provide an aluminum box casting for a textile machine.
[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0008] An aluminum box casting for a textile machine comprises a base, a water tank is fixedly mounted on the upper surface of the base, a drain pipe is arranged at the bottom of the side of the water tank, an electric push rod is fixedly mounted inside the water tank, a placement rack is fixedly mounted at the telescopic end of the electric push rod, a clamping assembly is arranged on the side of the placement rack, a lower mold is arranged on the side of the clamping assembly, an upper mold is arranged on the top of the lower mold, a feeding pipe is arranged on the top of the upper mold, and a demoulding assembly is arranged on the side of the lower mold.
[0009] Furthermore, an observation window is provided on the front of the water tank, and the observation window is made of double-layer transparent tempered glass.
[0010] By adopting the above technical solution, the staff can conveniently observe the condition of the aluminum box casting in the water tank through the observation window made of double-layer transparent tempered glass.
[0011] Furthermore, a PLC controller is fixedly mounted on the outer side of the base, and the electric push rod is electrically connected to the PLC controller.
[0012] By adopting the above technical solution, the telescopic end of the electric push rod can be controlled to move inward and outward through the PLC controller, so that the placement rack and the aluminum box casting can be moved out or placed in the water tank.
[0013] Furthermore, the clamping assembly includes a threaded hole, a threaded hole is opened on the side of the placement rack, a threaded rod is connected to the internal thread of the threaded hole, and a clamp is arranged on the side of the threaded rod.
[0014] By adopting the above technical solution, the positions of the threaded rod and the clamping plate can be adjusted by rotating the threaded rod, so that the clamping gap between the two clamping plates can be adjusted, and aluminum box castings of different sizes can be clamped and fixed.
[0015] Furthermore, the demolding assembly includes a first mounting frame, the side of the lower mold is fixedly mounted with the first mounting frame, the interior of the first mounting frame is fixedly mounted with a bearing seat, the interior of the bearing seat is rotatably connected with a screw rod, the top of the screw rod is fixedly connected with a rotating knob, the surface of the screw rod is threadedly connected with a first lifting plate, and the upper mold is fixedly mounted on the side of the first lifting plate.
[0016] By adopting the above technical solution, the screw can be driven to rotate in the bearing seat by turning the rotating knob. Under the interaction between the external thread of the screw and the internal thread of the first lifting plate, the first lifting plate and the upper mold can move up and down, thereby making it convenient for the staff to take the aluminum box in the mold.
[0017] Furthermore, a second mounting frame is fixedly mounted on a side of the lower mold away from the first mounting frame, a limiting rod is fixedly mounted inside the second mounting frame, a second lifting plate is slidably connected to the surface of the limiting rod, and the upper mold is fixedly mounted on a side of the second lifting plate.
[0018] By adopting the above technical solution, the upper mold will move and drive the second lifting plate to slide on the surface of the limiting rod, thereby playing a limiting role.
[0019] The beneficial effects of the utility model are as follows:
[0020] 1. The utility model can control the inward and outward movement of the telescopic end of the electric push rod through a PLC controller, so that the placement rack and the aluminum box casting can be moved out or placed in a water tank, thereby accelerating the rapid cooling and molding of the aluminum box in the aluminum box casting. Compared with natural cooling or water spray cooling, the aluminum box molding of the aluminum box casting of the present application is faster, and the position of the threaded rod and the clamping plate can be adjusted by rotating the threaded rod, so that the clamping gap between the two clamping plates can be adjusted, and aluminum box castings of different sizes can be clamped and fixed.
[0021] 2. The utility model can quickly separate the lower mold and the upper mold through the demoulding component. The screw rod can be driven to rotate in the bearing seat by turning the rotating knob. Under the interaction of the external thread of the screw rod and the internal thread of the first lifting plate, the first lifting plate and the upper mold can move up and down, thereby facilitating the staff to take the aluminum box in the mold and reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the placement rack and the clamping assembly of the utility model;
[0024] Figure 3 It is a structural schematic diagram of the lower mold and the upper mold of the utility model;
[0025] Figure 4 It is a schematic cross-sectional structure diagram of the first mounting frame and the second mounting frame of the utility model.
[0026] Figure numerals: 1. base; 2. water tank; 3. observation window; 4. drain pipe; 5. electric push rod; 6. PLC controller; 7. placement rack; 8. clamping assembly; 801. threaded hole; 802. threaded rod; 803. clamping plate; 9. lower mold; 10. upper mold; 11. feed pipe; 12. demoulding assembly; 1201. first mounting frame; 1202. bearing seat; 1203. screw rod; 1204. rotating knob; 1205. first lifting plate; 1206. second mounting frame; 1207. limit rod; 1208. second lifting plate. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0030] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] like Figures 1 to 4 As shown, an aluminum box casting for a textile machine comprises a base 1, a water tank 2 is fixedly mounted on the upper surface of the base 1, a drain pipe 4 is arranged at the bottom of the side of the water tank 2, an electric push rod 5 is fixedly mounted inside the water tank 2, a placing rack 7 is fixedly mounted on the telescopic end of the electric push rod 5, a clamping assembly 8 is arranged on the side of the placing rack 7, a lower mold 9 is arranged on the side of the clamping assembly 8, an upper mold 10 is arranged on the top of the lower mold 9, a feeding pipe 11 is arranged on the top of the upper mold 10, and a demoulding assembly 12 is arranged on the side of the lower mold 9; specifically, by putting the aluminum box casting into the water tank 2, the aluminum box in the aluminum box casting can be quickly cooled and formed; by moving the telescopic end of the electric push rod 5 inward and outward, the placing rack 7 and the aluminum box casting can be moved out or placed in the water tank 2; the demoulding assembly 12 can quickly separate the lower mold 9 and the upper mold 10, so that the staff can take the aluminum box in the mold conveniently.
[0032] like Figure 1 As shown, an observation window 3 is provided on the front of the water tank 2, and the observation window 3 is made of double-layer transparent tempered glass; specifically, through the observation window 3 made of double-layer transparent tempered glass, the staff can conveniently observe the condition of the aluminum box casting in the water tank 2.
[0033] like Figure 1 and Figure 2 As shown, a PLC controller 6 is fixedly installed on the outer side of the base 1, and the electric push rod 5 is electrically connected to the PLC controller 6; specifically, the telescopic end of the electric push rod 5 can be controlled to move inward and outward through the PLC controller 6, so that the placement rack 7 and the aluminum box casting can be moved out or placed in the water tank 2.
[0034] like Figure 1 and Figure 2 As shown, the clamping assembly 8 includes a threaded hole 801, a threaded hole 801 is opened on the side of the placement frame 7, the internal thread of the threaded hole 801 is connected to a threaded rod 802, and a clamp 803 is set on the side of the threaded rod 802; specifically, the position of the threaded rod 802 and the clamp 803 can be adjusted by rotating the threaded rod 802, so that the clamping gap between the two clamps 803 can be adjusted, and aluminum box castings of different sizes can be clamped and fixed.
[0035] like Figure 3 and Figure 4 As shown, the demoulding assembly 12 includes a first mounting frame 1201, the first mounting frame 1201 is fixedly mounted on the side of the lower mold 9, a bearing seat 1202 is fixedly mounted inside the first mounting frame 1201, a screw rod 1203 is rotatably connected inside the bearing seat 1202, a rotating knob 1204 is fixedly connected to the top of the screw rod 1203, a first lifting plate 1205 is threadedly connected to the surface of the screw rod 1203, and an upper mold 10 is fixedly mounted on the side of the first lifting plate 1205; specifically, the screw rod 1203 can be driven to rotate in the bearing seat 1202 by rotating the rotating knob 1204, and the first lifting plate 1205 and the upper mold 10 can move up and down under the interaction of the external thread of the screw rod 1203 and the internal thread of the first lifting plate 1205, so as to facilitate the staff to take the aluminum box in the mold.
[0036] like Figure 3 and Figure 4 As shown, a second mounting frame 1206 is fixedly installed on the side of the lower mold 9 away from the first mounting frame 1201, a limiting rod 1207 is fixedly installed inside the second mounting frame 1206, the surface of the limiting rod 1207 is slidably connected to a second lifting plate 1208, and an upper mold 10 is fixedly installed on the side of the second lifting plate 1208; specifically, when the upper mold 10 moves, it will drive the second lifting plate 1208 to slide on the surface of the limiting rod 1207, thereby playing a limiting role.
[0037] In summary: when it is necessary to produce an aluminum box, the lower mold 9 and the upper mold 10 are placed between the two clamping plates 803, and the threaded rod 802 is first rotated to adjust the position of the threaded rod 802 and the clamping plate 803, so that the clamping gap between the two clamping plates 803 can be adjusted, and aluminum box castings of different sizes can be clamped and fixed. Then, the telescopic end of the electric push rod 5 can be controlled to move inward through the PLC controller 6, so that the placement rack 7, the lower mold 9 and the upper mold 10 are moved into the water tank 2, so that the aluminum box in the aluminum box casting can be quickly cooled and formed. Compared with natural cooling or water spray cooling, the aluminum box of the aluminum box casting of the present application is formed faster. When the aluminum box in the aluminum box casting is formed, drive the telescopic end of the electric push rod 5 to move outward, so that the placement rack 7, the lower mold 9 and the upper mold 10 are moved out of the water tank 2, and then rotate the threaded rod 802 to increase the clamping gap between the two clamping plates 803, so that it is convenient for the staff to take the lower mold 9 and the upper mold 10. Finally, turn the rotating knob 1204 to drive the screw rod 1203 to rotate in the bearing seat 1202. Under the interaction of the external thread of the screw rod 1203 and the internal thread of the first lifting plate 1205, the first lifting plate 1205 and the upper mold 10 can move up and down, so that it is convenient for the staff to take the aluminum box in the mold.
[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An aluminum box casting for a textile machine, comprising a base (1), characterized in that: A water tank (2) is fixedly mounted on the upper surface of the base (1); a drain pipe (4) is provided at the bottom of the side of the water tank (2); an electric push rod (5) is fixedly mounted inside the water tank (2); a placement rack (7) is fixedly mounted at the telescopic end of the electric push rod (5); a clamping assembly (8) is provided on the side of the placement rack (7); a lower mold (9) is provided on the side of the clamping assembly (8); an upper mold (10) is provided on the top of the lower mold (9); a feeding pipe (11) is provided on the top of the upper mold (10); and a demoulding assembly (12) is provided on the side of the lower mold (9).
2. The aluminum box casting for a textile machine according to claim 1, characterized in that: An observation window (3) is provided on the front of the water tank (2), and the observation window (3) is made of double-layer transparent tempered glass.
3. The aluminum box casting for a textile machine according to claim 1, characterized in that: A PLC controller (6) is fixedly mounted on the outer side of the base (1), and the electric push rod (5) is electrically connected to the PLC controller (6).
4. The aluminum box casting for a textile machine according to claim 1, characterized in that: The clamping assembly (8) comprises a threaded hole (801), a threaded hole (801) is provided on a side of the placement rack (7), a threaded rod (802) is connected to the inner thread of the threaded hole (801), and a clamping plate (803) is provided on the side of the threaded rod (802).
5. The aluminum box casting for a textile machine according to claim 1, characterized in that: The demoulding assembly (12) comprises a first mounting frame (1201), the first mounting frame (1201) is fixedly mounted on the side of the lower mold (9), a bearing seat (1202) is fixedly mounted inside the first mounting frame (1201), a screw rod (1203) is rotatably connected inside the bearing seat (1202), a rotating knob (1204) is fixedly connected to the top of the screw rod (1203), a first lifting plate (1205) is threadedly connected to the surface of the screw rod (1203), and the upper mold (10) is fixedly mounted on the side of the first lifting plate (1205).
6. The aluminum box casting for a textile machine according to claim 5, characterized in that: A second mounting frame (1206) is fixedly mounted on a side of the lower mould (9) away from the first mounting frame (1201); a limiting rod (1207) is fixedly mounted inside the second mounting frame (1206); a second lifting plate (1208) is slidably connected to the surface of the limiting rod (1207); and the upper mould (10) is fixedly mounted on a side of the second lifting plate (1208).
Citation Information
Patent Citations
Aluminum casting production device
CN219986192U