Road crack pouring device
By using a combination of dust cover and filter box in the road filling device, combined with the design of the nozzle and fan blade, the problems of dust flying and poor cleaning effects are solved, and a better working environment and filling quality are achieved.
Patent Information
- Application Number
- CN202421128548.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-22
AI Technical Summary
When cleaning cracks, dust is easy to fly, affecting the working environment, and the cleaning effect is not good.
A road seam filling device is designed, using a combination of a dustproof cover and a filter box, which drives dust into the filter box through the nozzle and fan blade, and combines the negative pressure action and brush rod cleaning to achieve effective collection and cleaning of dust.
It effectively suppresses the flying of dust, improves the working environment, improves the cleaning effect, makes the seam filling materials better bond with the gaps, and improves the quality of seam filling operations.
Smart Images

Figure CN222499937U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of road crack filling, and in particular relates to a road crack filling device. Background Art
[0002] After long-term use, cracks will inevitably appear on the road surface. Such cracks are caused by the expansion and contraction of the road surface due to temperature fluctuations or uneven stress. These cracks allow water to penetrate into the roadbed, causing the road surface material to lose its structural integrity. If the cracks are not repaired and sealed in time, they will continue to grow, causing deformation of the road surface, potholes, and complete damage to the road surface. Therefore, it is necessary to repair early damage to the road, especially to repair cracks and potholes, which can extend the service life of the road.
[0003] Most existing caulking devices directly fill the cracks with cement or asphalt when caulking and repairing. If the cracks are not cleaned, there may be a lot of dust attached. If the cracks are directly caulked, it will affect the adhesion between the caulking material and the gap, and it may crack again later. Later, a caulking device that can clean the cracks appeared. The device blows the cracks through a blower nozzle to clean the impurities in the cracks, but there are still problems. During the blowing process, the gas will blow the dust everywhere, the working environment is poor, and it affects the sight of the staff. In addition, the blown dust will fall to the cleaned position, resulting in poor cleaning effect. Utility Model Content
[0004] The utility model aims to provide a road crack filling device to solve the problems that dust flies when the existing crack filling mechanism is used to blow and clean the cracks, and the cleaning effect is poor.
[0005] The technical solution of the utility model is: a road seam filling device, including a vehicle body, a blower mechanism and a seam filling mechanism are provided on the vehicle body, the blower mechanism includes an air pump, a dust cover and a filter box, an air inlet pipe and an air outlet pipe are connected to the air pump, a nozzle is provided at the end of the air outlet pipe, the nozzle is located in the dust cover, a partition is provided in the filter box, the partition separates the filter box into a first chamber and a second chamber, a through hole is opened on the partition, a first dustproof net is installed in the through hole, the dust cover is connected to the first chamber, an air inlet hole is opened on the dust cover, a second dustproof net is installed on the air inlet hole, and the air inlet pipe is connected to the second chamber.
[0006] As a further improvement of the utility model, a rotating shaft is provided through the first dustproof net, one end of the rotating shaft located in the second chamber is connected to a fan blade, and one end of the rotating shaft located in the first chamber is connected to a first brush rod, and the first brush rod is provided with bristles that contact the first dustproof net.
[0007] As a further improvement of the utility model, a transverse baffle is provided in the first chamber, the baffle is located below the first brush rod, one side of the baffle facing the first brush rod is not connected to the inner wall of the first chamber, and the other three sides are connected to the inner wall of the first chamber.
[0008] As a further improvement of the utility model, an inclined bottom plate is provided at the bottom of the first chamber, and the end of the bottom plate facing the first brush rod is higher and the end away from the first brush rod is lower.
[0009] As a further improvement of the utility model, the nozzle is rotatably connected to the air outlet pipe, a support ring and a gear are provided around the upper part of the nozzle, a torsion spring is provided between the support ring and the nozzle, the torsion spring is located inside the support ring, and the support ring is fixed to the inner wall of the dust cover; a first motor is provided on the outer wall of the dust cover, and an incomplete gear is connected to the output end of the first motor, and the toothed surface of the incomplete gear is meshed with the gear.
[0010] As a further improvement of the utility model, the second dustproof net is located at the top of the dust cover, a second brush rod is provided below the second dustproof net, the second brush rod is provided with bristles that contact the second dustproof net, guide rails are respectively provided on both sides below the second dustproof net, and the second brush rod is slidably connected to the guide rails on both sides; a connecting rod is provided on the side wall of the nozzle, a sliding block is rotatably connected to the end of the connecting rod, a sliding groove is provided at the bottom of the second brush rod, and the sliding block is slidably connected in the sliding groove.
[0011] As a further improvement of the utility model, the grouting mechanism includes a storage tank, a discharge pipe is provided at the bottom of the storage tank, a pump body is provided on the discharge pipe, and the discharge pipe is located behind the air outlet pipe.
[0012] As a further improvement of the utility model, a hollow tube is provided behind the discharge pipe, an adjusting rod is movably inserted in the hollow tube, a threaded hole is opened on the side wall of the hollow tube, a locking bolt is installed in the threaded hole, and the end of the locking bolt is against the adjusting rod; a scraper is provided on the front side of the adjusting rod.
[0013] As a further improvement of the utility model, two slide plates are slidably connected to the top of the scraper, a limit plate is connected to the slide plate, and the limit plate fits the scraper; a bidirectional screw is rotatably connected to the adjusting rod, and the two slide plates are respectively connected to the two ends of the bidirectional screw through threads.
[0014] As a further improvement of the utility model, an ear plate is provided at one end of the scraper, a stop bolt is threadedly connected to the ear plate, and the end of the stop bolt is rotatably connected to a stop plate matched with the bidirectional screw.
[0015] The beneficial effects of the utility model are:
[0016] 1. The utility model sets a dust cover outside the nozzle of the air pump outlet pipe to prevent the dust generated by the blowing operation from flying, and the dust cover is connected to the filter box at the air inlet pipe. The air mixed with dust in the dust cover is sucked into the filter box, filtered by the first dustproof net and enters the air pump, thereby collecting dust. The utility model effectively suppresses the flying of dust through the negative pressure effect, greatly improves the working environment, and prevents the blown dust from falling to the cleaned position again, ensuring the cleaning effect, so that the caulking material and the gap are well bonded, and the quality of the caulking operation is improved.
[0017] 2. The utility model is designed with a rotatable nozzle. After the incomplete gear cooperates with the gear to drive the nozzle to rotate to a certain angle, the nozzle is reset under the action of the torsion spring, thereby realizing the reciprocating rotation of the nozzle, thereby expanding the cleaning range and improving the blowing efficiency and cleaning effect.
[0018] 3. The utility model provides a scraper behind the discharging pipe of the caulking mechanism, which can scrape off the excess caulking material on the top of the gap after the caulking operation to ensure that the caulking is smooth and beautiful. Limiting plates are provided on both sides of the scraper to collect the scraped caulking material together to prevent the caulking material from flowing around. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 It is a cross-sectional view of the utility model;
[0021] Figure 3 It is a schematic diagram of the internal structure of the filter box in the utility model;
[0022] Figure 4 It is a schematic diagram of the internal structure of the dust cover in the utility model;
[0023] Figure 5 It is a structural schematic diagram of the scraper and the limiting plate in the utility model.
[0024] In the figure: 11-storage tank; 12-second motor; 13-stirring frame; 14-pump body; 15-discharging pipe; 16-car body; 17-universal wheel; 18-handrail; 19-air pump; 20-discharging pipe; 21-spray head; 22-support ring; 23-torsion spring; 24-gear; 25-incomplete gear; 26-first motor; 27-dust cover; 28-second dust net; 29-second brush rod; 30-connecting rod; 31-guide rail; 32-filter box; 33-first dust net; 34-first brush rod; 35-first dust net; 36-second dust net; 37-second dust net; 38-second dust net; 39-second dust net; 40-second dust net; 41-second dust net; 42-second dust net; 43-second dust net; 44-second dust net; 45-second dust net; 46-second dust net; 47-second dust net; 48-second dust net; 49-second dust net; 50-second dust net; 51-second dust net; 52-second dust net; 53-second dust net; 54-second dust net; 55-second dust net; 56-second dust net; 57-second dust net; 58-second dust net; 59-second dust net; 60-second dust net; 61-second dust net; 62-second dust net; 63-second dust net; 64-second dust net; 65-second dust net; 66-second dust net; 67-second dust net; 68-second dust net; 69-second dust net; 70-second dust net; 71-second dust net; 72-second dust net; 73-second dust net; 74-second dust net 5-fan blades; 36-inlet pipe; 37-scraper; 38-limiting plate; 39-adjusting rod; 40-bidirectional screw; 41-stop plate; 42-stop bolt; 43-partition plate; 44-through hole; 45-inlet hole; 46-rotating shaft; 47-first chamber; 48-second chamber; 49-baffle; 50-bottom plate; 51-slider; 52-chute; 53-hollow tube; 54-feeding port; 55-locking bolt; 56-slide plate; 57-ear plate; 58-agitation shaft; 59-box door; 60-collection hood. DETAILED DESCRIPTION
[0025] The utility model is described in detail below in conjunction with the accompanying drawings.
[0026] like Figure 1-5 As shown, a road crack filling device includes a vehicle body 16, a handrail 18 is provided on the vehicle body 16, a universal wheel 17 is provided at the bottom of the vehicle body 16, a blower mechanism and a crack filling mechanism are provided on the vehicle body 16, the blower mechanism includes an air pump 19, a dust cover 27 and a filter box 32, an air inlet pipe 36 and an air outlet pipe 20 are connected to the air pump 19, a nozzle 21 is provided at the end of the air outlet pipe 20, and the nozzle 21 is located in the dust cover 27, a box door 59 is provided on the side of the filter box 32, and a vertical partition is provided in the filter box 32 43, the partition 43 divides the filter box 32 into a first chamber 47 and a second chamber 48, the partition 43 is provided with a through hole 44, the first dustproof net 33 is installed in the through hole 44, the dust cover 27 is connected to the first chamber 47, a collecting cover 60 is provided at the connection between the dust cover 27 and the first chamber 47, the collecting cover 60 is located in the dust cover 27, the dust cover 27 is provided with an air inlet hole 45, the second dustproof net 28 is installed on the air inlet hole 45, and the air inlet pipe 36 is connected to the second chamber 48.
[0027] A rotating shaft 46 is provided through the first dustproof net 33 . The end of the rotating shaft 46 located in the second chamber 48 is connected to the fan blade 35 . The end of the rotating shaft 46 located in the first chamber 47 is connected to the first brush rod 34 . The first brush rod 34 is provided with bristles that contact the first dustproof net 33 .
[0028] A transverse baffle 49 is provided in the first chamber 47 , and the baffle 49 is located below the first brush rod 34 . One side of the baffle 49 facing the first brush rod 34 is not connected to the inner wall of the first chamber 47 , and the other three sides are connected to the inner wall of the first chamber 47 .
[0029] An inclined bottom plate 50 is provided at the bottom of the first chamber 47 . The end of the bottom plate 50 facing the first brush rod 34 is higher, and the end away from the first brush rod 34 is lower.
[0030] The nozzle 21 is rotatably connected to the air outlet pipe 20, and a support ring 22 and a gear 24 are arranged around the upper part of the nozzle 21. A torsion spring 23 is arranged between the support ring 22 and the nozzle 21, and the torsion spring 23 is located in the support ring 22. The support ring 22 is fixed to the inner wall of the dust cover 27; a first motor 26 is arranged on the outer wall of the dust cover 27, and an incomplete gear 25 is connected to the output end of the first motor 26, and the toothed surface of the incomplete gear 25 is meshed with the gear 24.
[0031] The second dustproof net 28 is located at the top of the dust cover 27, and a second brush rod 29 is provided below the second dustproof net 28. The second brush rod 29 is provided with bristles that contact the second dustproof net 28. Guide rails 31 are provided on both sides below the second dustproof net 28, and both sides of the second brush rod 29 are slidably connected to the guide rails 31; a connecting rod 30 is provided on the side wall of the nozzle 21, and a sliding block 51 is rotatably connected to the end of the connecting rod 30, and a sliding groove 52 is provided at the bottom of the second brush rod 29, and the sliding block 51 is slidably connected in the sliding groove 52.
[0032] The grouting mechanism includes a storage tank 11, a feed port 54 is provided on the top of the storage tank 11, a stirring shaft 58 is provided inside the storage tank 11, a plurality of stirring frames 13 are provided on the stirring shaft 58, a second motor 12 is connected to the upper end of the stirring frame 13, a discharge pipe 15 is provided at the bottom of the storage tank 11, a pump body 14 is provided on the discharge pipe 15, and the discharge pipe 15 is located behind the air outlet pipe 20.
[0033] A hollow tube 53 is provided at the rear of the discharge pipe 15, and an adjusting rod 39 is movably inserted in the hollow tube 53. A threaded hole is opened on the side wall of the hollow tube 53, and a locking bolt 55 is installed in the threaded hole. The end of the locking bolt 55 is against the adjusting rod 39; a scraper 37 is provided on the front side of the adjusting rod 39.
[0034] Two slide plates 56 are slidably connected to the top of the scraper 37, and a limit plate 38 is connected to the slide plate 56, and the limit plate 38 fits the scraper 37; a bidirectional screw 40 is rotatably connected to the adjusting rod 39, and the two slide plates 56 are respectively connected to the two ends of the bidirectional screw 40 by threads.
[0035] An ear plate 57 is provided at one end of the scraper 37, and a stop bolt 42 is threadedly connected to the ear plate 57. The end of the stop bolt 42 is rotatably connected to a stop plate 41 that cooperates with the bidirectional screw 40. The stop plate 41 is arc-shaped and has an anti-slip pad on the inner side.
[0036] During operation, the air pump 19 is turned on to clean the cracks by blowing through the nozzle 21. The first motor 26 is turned on to drive the incomplete gear 25 to rotate. When the toothed surface of the incomplete gear 25 meshes with the gear 24, the incomplete gear 25 drives the gear 24 and the nozzle 21 to rotate. When the toothless surface of the incomplete gear 25 is opposite to the gear 24, the nozzle 21 rotates in the opposite direction and resets under the rebound action of the torsion spring 23, thereby realizing the reciprocating rotation of the nozzle 21 within a certain angle, thereby expanding the cleaning range and improving the blowing efficiency and cleaning effect.
[0037] The dust cover 27 covers the blown dust inside it, and under the suction of the air inlet end of the air pump 19, the air mixed with dust in the dust cover 27 is sucked into the first chamber 47 of the filter box 32, and the air filtered by the first dust net 33 enters the first chamber 48, and then enters the air pump 19 through the air inlet pipe 36 to participate in the blowing operation. The top of the dust cover 27 is provided with an air inlet hole 45 and a second dust net 28 to ensure that sufficient air enters the dust cover 27 and prevent the dust inside the dust cover 27 from flowing out.
[0038] The first dustproof net 33 is circular. When the airflow passes through the fan blade 35, the fan blade 35 is driven to rotate, and the fan blade 35 drives the first brush rod 34 to rotate through the rotating shaft 46 to clean the first dustproof net 33 to prevent the mesh from being blocked. The cleaned dust falls into the inclined bottom plate 50 below and slides to the bottom end of the bottom plate 50. A baffle 49 is provided above the bottom plate 50 to prevent the dust on the bottom plate 50 from being lifted up. After all the operations are completed, the box door 59 is opened to clean the dust collected on the bottom plate 50.
[0039] The second dustproof net 28 is rectangular. During the reciprocating rotation of the nozzle 21, the connecting rod 30 is driven to reciprocate, thereby driving the second brush rod 29 to reciprocate on the guide rail 31 through the slider 51 to clean the second dustproof net 28 to prevent the mesh from being blocked. The cleaned dust enters the filter box 32 with the air flow. During the reciprocating movement of the second brush rod 29, the slider 51 slides adaptively in the slide groove 52.
[0040] As the personnel push the vehicle body 16 forward through the handrail 18, the cracks on the road surface are blown away and then the caulking mechanism caulks the cracks. The second motor 12 drives the stirring shaft 58 and the stirring frame 13 to rotate, stirring the caulking material in the storage tank 11 to prevent solidification. The pump body 14 is turned on, and the caulking material flows out to the gap through the discharge pipe 15 to fill the gap.
[0041] As the vehicle body 16 moves forward, the scraper 37 scrapes off the excess caulking material at the top of the gap, making the caulking smooth and beautiful. The limit plates 38 on both sides of the scraper 37 collect the scraped caulking material together to prevent the caulking material from flowing around. The spacing between the two limit plates 38 can be adjusted according to the width of the crack. When adjusting, loosen the stop bolt 42 to separate the stop plate 41 from the bidirectional screw 40, and screw the bidirectional screw 40. Under the action of the bidirectional thread, the two slide plates 56 drive the two limit plates 38 to move toward or away from each other, thereby adjusting the spacing between the limit plates 38. After the adjustment is completed, tighten the stop bolt 42 to make the stop plate 41 close to the bidirectional screw 40 to prevent the bidirectional screw 40 from rotating automatically during the operation. The height of the scraper 37 is also adjustable. Before operation, loosen the locking bolt 55 so that the adjusting rod 39 can move in the hollow tube 53, thereby adjusting the height of the scraper 37 so that the scraper 37 fits the ground, and then tighten the locking bolt 55. The locking bolt 55 presses against the adjusting rod 39 to lock the adjusting rod 39.
Claims
1. A road crack filling device, comprising a vehicle body, on which a blower mechanism and a crack filling mechanism are provided, characterized in that: The air blowing mechanism comprises an air pump (19), a dust cover (27) and a filter box (32); the air pump (19) is connected to an air inlet pipe (36) and an air outlet pipe (20); a nozzle (21) is provided at the end of the air outlet pipe (20); the nozzle (21) is located in the dust cover (27); a partition (43) is provided in the filter box (32); the partition (43) divides the filter box (32) into a first chamber (47) and a second chamber (48); a through hole (44) is provided on the partition (43); a first dust net (33) is installed in the through hole (44); the dust cover (27) is connected to the first chamber (47); an air inlet hole (45) is provided on the dust cover (27); a second dust net (28) is installed on the air inlet hole (45); and the air inlet pipe (36) is connected to the second chamber (48).
2. A road crack filling device according to claim 1, characterized in that: A rotating shaft (46) is provided through the first dustproof net (33); one end of the rotating shaft (46) located in the second chamber (48) is connected to the fan blade (35); one end of the rotating shaft (46) located in the first chamber (47) is connected to the first brush rod (34); and the first brush rod (34) is provided with bristles that are in contact with the first dustproof net (33).
3. A road crack filling device according to claim 2, characterized in that: A transverse baffle (49) is provided in the first chamber (47). The baffle (49) is located below the first brush rod (34). One side of the baffle (49) facing the first brush rod (34) is not connected to the inner wall of the first chamber (47), while the other three sides are connected to the inner wall of the first chamber (47).
4. A road crack filling device according to claim 3, characterized in that: An inclined bottom plate (50) is provided at the bottom of the first chamber (47); the end of the bottom plate (50) facing the first brush rod (34) is higher, and the end away from the first brush rod (34) is lower.
5. A road crack filling device according to claim 4, characterized in that: The nozzle (21) is rotatably connected to the air outlet pipe (20); a support ring (22) and a gear (24) are provided around the upper part of the nozzle (21); a torsion spring (23) is provided between the support ring (22) and the nozzle (21); the torsion spring (23) is located inside the support ring (22); the support ring (22) is fixed to the inner wall of the dust cover (27); a first motor (26) is provided on the outer wall of the dust cover (27); an output end of the first motor (26) is connected to an incomplete gear (25); a toothed surface of the incomplete gear (25) is meshedly connected to the gear (24).
6. A road crack filling device according to claim 5, characterized in that: The second dustproof net (28) is located at the top of the dustproof cover (27); a second brush rod (29) is provided below the second dustproof net (28); bristles contacting the second dustproof net (28) are provided on the second brush rod (29); guide rails (31) are provided on both sides below the second dustproof net (28); both sides of the second brush rod (29) are slidably connected to the guide rails (31); a connecting rod (30) is provided on the side wall of the nozzle (21); a sliding block (51) is rotatably connected to the end of the connecting rod (30); a sliding groove (52) is provided at the bottom of the second brush rod (29); and the sliding block (51) is slidably connected in the sliding groove (52).
7. A road crack filling device according to any one of claims 1 to 6, characterized in that: The seam filling mechanism comprises a material storage tank (11), a material discharge pipe (15) is provided at the bottom of the material storage tank (11), a pump body (14) is provided on the material discharge pipe (15), and the material discharge pipe (15) is located behind the air outlet pipe (20).
8. A road crack filling device according to claim 7, characterized in that: A hollow tube (53) is provided at the rear of the discharge pipe (15), an adjusting rod (39) is movably inserted in the hollow tube (53), a threaded hole is provided on the side wall of the hollow tube (53), a locking bolt (55) is installed in the threaded hole, and the end of the locking bolt (55) abuts against the adjusting rod (39); a scraper (37) is provided on the front side of the adjusting rod (39).
9. A road crack filling device according to claim 8, characterized in that: The top of the scraper (37) is slidably connected to two slide plates (56), the slide plates (56) are connected to a limit plate (38), and the limit plate (38) fits the scraper (37); the adjusting rod (39) is rotatably connected to a bidirectional screw rod (40), and the two slide plates (56) are respectively connected to both ends of the bidirectional screw rod (40) through threads.
10. A road crack filling device according to claim 9, characterized in that: One end of the scraper (37) is provided with an ear plate (57), and a stop bolt (42) is threadedly connected to the ear plate (57), and the end of the stop bolt (42) is rotatably connected to a stop plate (41) that matches the bidirectional screw rod (40).