Detection device for hydraulic cylinder production
By designing protective cover, locking mechanism, observation window, air outlet and air inlet structures in the hydraulic cylinder detection device, safety hazards and equipment efficiency problems caused by lack of protection during the inspection process are solved, and the operators and equipment are realized Double protection.
Patent Information
- Application Number
- CN202421394446.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing hydraulic cylinder detection devices lack protective structures during the inspection process, resulting in leakage or injection of hydraulic oil, which may cause scalds and fires to the operators and affect the working efficiency of the equipment.
A detection device for hydraulic cylinder production is designed, including a protective cover, a locking mechanism, an observation window, an air outlet and an air inlet. These structures are used to protect operators and heat dissipate the equipment.
It effectively prevents leakage and injection of hydraulic oil, protects the safety of operators, reduces work-related injuries that may occur due to direct contact with mechanical components, and improves the working efficiency and reliability of the equipment.
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Figure CN222502277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic cylinder production, in particular to a detection device for hydraulic cylinder production. Background Art
[0002] In the manufacturing and assembly process of hydraulic systems, hydraulic cylinders are core components whose performance directly affects the overall performance of the system. Traditional detection methods may involve complex settings and operations, and it is difficult to achieve fast and accurate measurements. Therefore, there is a demand for detection devices with simplified structures, easy operation, and low failure rates.
[0003] For example, application number CN202221421375.1 The utility model relates to the technical field of hydraulic cylinder production, and in particular to a detection device for hydraulic cylinder production, comprising a base plate, two groups of support plates are vertically arranged on the upper surface of the base plate, a top plate is installed on the top of the support plate by bolts, an adjusting screw is horizontally connected to the bottom of the support plate, and the side of the adjusting screw close to each other is rotatably connected to a limit plate, a movable plate is horizontally arranged between the support plates, guide rods are vertically arranged on both sides of the movable plate, and the upper and lower ends of the guide rods are installed on the inner wall of the support plate through a fixing seat, a rheostat is vertically installed in the middle of the upper surface of the movable plate, a fixed box is installed in the middle of the lower surface of the top plate, a sliding sheet is provided on the side of the fixed box close to the rheostat, and a through groove corresponding to the rheostat is opened in the middle of the top plate, by placing the hydraulic cylinder on the base plate, and fixing the hydraulic cylinder by using the adjusting screw and the limit plate, so that the piston rod of the hydraulic cylinder pushes the movable plate upward for load-bearing detection.
[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that the above equipment can solve the problem that the existing detection device detects the output force of the hydraulic cylinder by judging the forward and backward thrusts of the piston rod, but the detection result cannot be intuitively displayed during the detection, which affects the detection effect. However, during use, the hydraulic system will generate high pressure due to operating errors or equipment failures during operation, causing leakage or spraying of hydraulic oil, and the equipment is not equipped with a protective structure, resulting in the leaked hydraulic oil causing burns and other injuries to the operator, and causing a fire when encountering an open flame, affecting the working efficiency of the equipment. Utility Model Content
[0005] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a detection device for hydraulic cylinder production, which has the advantage of auxiliary protection and solves the problem that the hydraulic system may generate high pressure due to operating errors or equipment failures during operation, causing leakage or spraying of hydraulic oil, and the equipment is not provided with a protective structure, resulting in the leaked hydraulic oil causing burns and other injuries to the operator, and causing a fire when encountering open flames, thereby affecting the working efficiency of the equipment.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a detection device for hydraulic cylinder production, comprising a detection platform, a detection slot, a hydraulic cylinder, a positioning plate and a support leg, the detection slot is opened at the top of the detection platform, the hydraulic cylinder is fixedly connected to the left side of the bottom of the detection slot, the positioning plate is arranged on the left side of the hydraulic cylinder, the support leg is fixedly connected to the four corners of the bottom of the detection platform, the front and rear sides of the top of the detection platform are provided with mounting slots, the top of the inner side of the mounting slot is fixedly connected with a mounting hole, the top of the mounting hole is fixedly connected with a protective frame by bolts, the inner side of the protective frame is fixedly connected with a protective cover by an axle pin, and the bottom of the protective frame is provided with a locking mechanism.
[0007] As a preferred embodiment of the utility model, the locking mechanism includes a locking hole, a locking rod and an adjusting rod, the locking hole is opened on the inner side of the protective frame, the locking rod is movably connected to the bottom of the left side of the protective cover through an axle pin, and the adjusting rod is fixedly connected to the left side of the top of the locking rod.
[0008] As a preferred embodiment of the utility model, an observation port is opened on the front side of the top of the protective cover, and an LED lamp bead is fixedly connected to the inner side of the observation port.
[0009] As a preferred embodiment of the present invention, an observation window is fixedly connected to the inner side of the observation port via an axle pin, and the material of the observation window is acrylic.
[0010] As a preferred embodiment of the utility model, an air outlet is provided at the bottom of the right side of the protective cover, an exhaust fan is fixedly connected to the inner side of the air outlet, and an air inlet is provided at the bottom of the left side of the protective cover, an inlet fan is fixedly connected to the inner side of the air inlet.
[0011] As a preferred embodiment of the utility model, a tool placement slot is provided on the front side of the testing platform, and a switch door is movably connected to the front side of the tool placement slot via an axle pin.
[0012] As a preferred embodiment of the present invention, a position sensor is fixedly connected to the right side of the top of the detection platform, and the position sensor corresponds to the positioning plate.
[0013] As a preferred embodiment of the present invention, an electrical control box is fixedly connected to the left side of the top of the detection table, and the inlet fan, outlet fan and position sensor are all electrically connected to the electrical control box through wires.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model provides a protective cover to prevent the equipment from causing harm to the operator, thereby solving the problem that the hydraulic system may generate high pressure due to operating errors or equipment failures during operation, causing leakage or spraying of hydraulic oil, and the equipment is not provided with a protective structure, resulting in scalding and other injuries to the operator by the leaked hydraulic oil, and causing a fire when encountering an open flame, thereby affecting the working efficiency of the equipment. The utility model has the advantage of auxiliary protection.
[0016] 2. The utility model sets a locking mechanism so that the locking hole can fix the locking rod, and then the locking rod can be controlled by the adjusting rod, so that the protective cover can be freely installed or removed, which is convenient for rapid detection of key components in the equipment during maintenance and debugging, and improves work efficiency. Then, by setting an observation hole, the observation port can observe the working condition of the equipment without opening and removing the protective cover, and the interior of the protective cover can be illuminated by the LED lamp column, so that the operator can clearly observe the internal condition of the equipment under different light conditions, thereby saving usage time and maintaining a stable working environment.
[0017] 3. The utility model provides an observation port so that the operator can observe the working status of the equipment through the observation window, so that when an abnormal situation is found, measures can be taken quickly without opening the protective cover, thereby reducing work-related accidents that may occur due to direct contact with mechanical parts. The air outlet, exhaust fan, air inlet and air inlet fan are provided, so that the air outlet and exhaust fan can effectively discharge the heat inside the equipment to avoid affecting the performance of the equipment or causing damage due to excessive temperature. At the same time, fresh air is introduced through the air inlet and air inlet fan to help the equipment cool down, thereby improving the working efficiency and reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 3 This is an enlarged schematic diagram of the locking mechanism at structure A of the utility model;
[0021] Figure 4 It is a schematic diagram of the three-dimensional structure of the utility model.
[0022] In the figure: 1. test table; 2. test slot; 3. hydraulic cylinder; 4. positioning plate; 5. support leg; 6. mounting slot; 7. mounting hole; 8. protective frame; 9. protective cover; 10. locking mechanism; 101. locking hole; 102. locking rod; 103. adjusting rod; 11. observation port; 12. LED lamp beads; 13. observation window; 14. air outlet; 15. exhaust fan; 16. air inlet; 17. air inlet fan; 18. tool placement slot; 19. switch door; 20. position sensor; 21. electrical control box. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 4 As shown, the utility model provides a detection device for hydraulic cylinder production, including a detection platform 1, a detection slot 2, a hydraulic cylinder 3, a positioning plate 4 and a support leg 5. The detection slot 2 is opened at the top of the detection platform 1, the hydraulic cylinder 3 is fixedly connected to the left side of the bottom of the detection slot 2, the positioning plate 4 is arranged on the left side of the hydraulic cylinder 3, and the support leg 5 is fixedly connected to the four corners of the bottom of the detection platform 1. The front and rear sides of the top of the detection platform 1 are opened with mounting slots 6, the top of the inner side of the mounting slot 6 is fixedly connected with a mounting hole 7, the top of the mounting hole 7 is fixedly connected with a protective frame 8 by bolts, the inner side of the protective frame 8 is fixedly connected with a protective cover 9 by an axle pin, and the bottom of the protective frame 8 is provided with a locking mechanism 10.
[0025] refer to Figure 4 The locking mechanism 10 includes a locking hole 101, a locking rod 102 and an adjusting rod 103. The locking hole 101 is opened on the inner side of the protective frame 8. The locking rod 102 is movably connected to the bottom of the left side of the protective cover 9 through an axle pin. The adjusting rod 103 is fixedly connected to the left side of the top of the locking rod 102.
[0026] As a technical optimization solution of the utility model, by setting a locking mechanism 10, the locking hole 101 can fix the locking rod 102, and then the locking rod 102 can be controlled by the adjusting rod 103, so that the protective cover 9 can be freely installed or disassembled, which is convenient for rapid detection of key components in the equipment during maintenance and debugging, thereby improving work efficiency.
[0027] refer to Figure 3 An observation port 11 is provided on the front side of the top of the protective cover 9 , and an LED lamp bead 12 is fixedly connected to the inner side of the observation port 11 .
[0028] As a technical optimization solution of the utility model, by setting the observation port 11, the observation port 11 can observe the working condition of the equipment without opening and disassembling the protective cover 9. The inside of the protective cover 9 can be illuminated by the LED lamp column, so that the operator can clearly observe the internal condition of the equipment under different light conditions, thereby saving usage time and maintaining a stable working environment.
[0029] refer to Figure 1 The inner side of the observation port 11 is fixedly connected with an observation window 13 via an axle pin, and the material of the observation window 13 is acrylic.
[0030] As a technical optimization solution of the utility model, by providing an observation window 13, the operator can observe the working status of the equipment through the observation window 13, so that when an abnormal situation is found, measures can be taken quickly without opening the protective cover 9, thereby reducing work-related accidents that may occur due to direct contact with mechanical parts.
[0031] refer to Figure 1 An air outlet 14 is provided at the bottom of the right side of the protective cover 9, and an exhaust fan 15 is fixedly connected to the inner side of the air outlet 14. An air inlet 16 is provided at the bottom of the left side of the protective cover 9, and an inlet fan 17 is fixedly connected to the inner side of the air inlet 16.
[0032] As a technical optimization solution of the utility model, by providing an air outlet 14, an exhaust fan 15, an air inlet 16 and an air inlet fan 17, the air outlet 14 and the exhaust fan 15 can effectively discharge the heat inside the equipment to avoid affecting the performance of the equipment or causing damage due to excessive temperature. At the same time, fresh air is introduced through the air inlet 16 and the air inlet fan 17 to help the equipment cool down inside, thereby improving the working efficiency and reliability of the equipment.
[0033] refer to Figure 1 A tool placement slot 18 is provided on the front side of the testing platform 1, and a switch door 19 is movably connected to the front side of the tool placement slot 18 through an axle pin.
[0034] As a technical optimization solution of the utility model, by providing a tool placement slot 18 and a switch door 19, the tool placement slot 18 can be used to conveniently store and use tools required for installation and maintenance, and the switch door 19 can prevent the tools from accidentally falling when the equipment is running.
[0035] refer to Figure 2 A position sensor 20 is fixedly connected to the right side of the top of the detection platform 1 , and the position sensor 20 corresponds to the positioning plate 4 .
[0036] As a technical optimization solution of the utility model, by setting the position sensor 20, the position sensor 20 can detect the position detected by the hydraulic cylinder 3 in real time, thereby ensuring that it runs within a predetermined path and range, thereby improving the production efficiency and safety of the equipment.
[0037] refer to Figure 1 An electrical control box 21 is fixedly connected to the left side of the top of the test bench 1, and the inlet fan 17, the exhaust fan 15 and the position sensor 20 are all connected to the electrical control box 21 by wires.
[0038] As a technical optimization solution of the utility model, by setting up an electrical control box 21, the electrical control box 21 can automatically control the exhaust fan 15, the inlet fan 17 and the position sensor 20 through a set program, thereby improving the automation level of the equipment and reducing the risk of accidents caused by operational errors.
[0039] The working principle and use process of the utility model are as follows: when in use, the protective cover 9 can protect the safety of the operator. When installing, the protective cover 9 is placed inside the hole of the locking rod 102, and the locking rod is fixed to the locking hole 101 by adjusting the rod 103. When it is necessary to remove the protective cover 9, the user can perform the operations in the opposite manner according to the above steps, thereby achieving the effect of auxiliary protection. When heat dissipation is required, the exhaust fan 15 in the air outlet 14 and the inlet fan 17 in the air inlet are controlled by the electrical control box 21 to ventilate the inside of the protective cover 9.
[0040] To sum up: this detection device for the production of hydraulic cylinders, by setting a protective cover 9, enables the protective cover 9 to prevent the equipment from causing harm to the operator, thereby solving the problem that the hydraulic system may generate high pressure due to operating errors or equipment failures during operation, causing leakage or spraying of hydraulic oil, and the equipment is not provided with a protective structure, resulting in the leaked hydraulic oil causing burns and other injuries to the operator, and causing a fire when encountering an open flame, thereby affecting the working efficiency of the equipment.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A testing device for hydraulic cylinder production, comprising a testing platform (1), a testing tank (2), a hydraulic cylinder (3), a positioning plate (4) and a support leg (5), characterized in that: The detection slot (2) is provided on the top of the detection platform (1); the hydraulic cylinder (3) is fixedly connected to the left side of the bottom of the detection slot (2); the positioning plate (4) is arranged on the left side of the hydraulic cylinder (3); the legs (5) are fixedly connected to the four corners of the bottom of the detection platform (1); the front and rear sides of the top of the detection platform (1) are provided with mounting slots (6); the top of the inner side of the mounting slot (6) is fixedly connected to a mounting hole (7); the top of the mounting hole (7) is fixedly connected to a protective frame (8) by means of bolts; the inner side of the protective frame (8) is fixedly connected to a protective cover (9) by means of an axle pin; and the bottom of the protective frame (8) is provided with a locking mechanism (10).
2. A hydraulic cylinder production detection device according to claim 1, characterized in that: The locking mechanism (10) comprises a locking hole (101), a locking rod (102) and an adjusting rod (103); the locking hole (101) is formed on the inner side of the protective frame (8); the locking rod (102) is movably connected to the bottom of the left side of the protective cover (9) via an axle pin; and the adjusting rod (103) is fixedly connected to the left side of the top of the locking rod (102).
3. A hydraulic cylinder production detection device according to claim 1, characterized in that: An observation port (11) is provided on the front side of the top of the protective cover (9), and an LED lamp bead (12) is fixedly connected to the inner side of the observation port (11).
4. A detection device for hydraulic cylinder production according to claim 3, characterized in that: An observation window (13) is fixedly connected to the inner side of the observation port (11) via an axle pin, and the material of the observation window (13) is acrylic.
5. A hydraulic cylinder production detection device according to claim 1, characterized in that: An air outlet (14) is provided at the bottom of the right side of the protective cover (9), an exhaust fan (15) is fixedly connected to the inner side of the air outlet (14), and an air inlet (16) is provided at the bottom of the left side of the protective cover (9), an inlet fan (17) is fixedly connected to the inner side of the air inlet (16).
6. A hydraulic cylinder production detection device according to claim 1, characterized in that: A tool placement slot (18) is provided on the front side of the testing platform (1), and a switch door (19) is movably connected to the front side of the tool placement slot (18) via an axle pin.
7. A hydraulic cylinder production detection device according to claim 1, characterized in that: A position sensor (20) is fixedly connected to the right side of the top of the detection platform (1), and the position sensor (20) corresponds to the positioning plate (4).
8. The detection device for hydraulic cylinder production according to claim 5, characterized in that: An electrical control box (21) is fixedly connected to the left side of the top of the test bench (1), and the inlet fan (17), the exhaust fan (15) and the position sensor (20) are all connected to the electrical control box (21) via wires.
Citation Information
Patent Citations
Detection device for hydraulic cylinder production
CN218266613U