Lubricant applicator
By introducing technical means such as heaters, heating pipes, stirring rods, scrapers, vacuum pumps and automatic wire collectors into the lubricant applicator, the problems of lubricant solidification and bubble generation in cold environments are solved, and the lubricant is realized Efficient application and stability improvement.
Patent Information
- Application Number
- CN202421199952.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Existing lubricant applicators cannot guarantee the lubricant fluidity in cold environments, and are prone to problems such as lubricant solidification and bubble generation, affecting the lubricating effect; at the same time, the hose is cumbersome and easy to wrap around.
A lubricant applicator is designed, including a heater and heating tube to prevent lubricant from solidifying, a stirring rod and scraper to remove bubbles, a vacuum pump and an automatic wire collector to easily apply lubricant and keep the hose through a heating wire The temperature of the inner lubricant.
Ensure that the lubricant maintains fluidity in cold environments, improves lubricating effect, simplifies the lubricant application process, reduces the risk of hose wrapping, and improves the stability and convenience of use of equipment.
Smart Images

Figure CN222503488U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubricant application, in particular to a lubricant applicator. Background Art
[0002] A lubricant applicator is a tool or device used to apply lubricants to industrial equipment, machinery, production lines and other equipment. The lubricant applicator can be operated automatically or manually to accurately apply the right amount of lubricant to the key parts of the equipment to reduce wear, reduce friction, extend the service life of the equipment, and improve equipment efficiency and performance. Lubricant applicators are widely used in various industrial fields, such as automobile manufacturing, machinery manufacturing, production lines, transportation, etc. By using a lubricant applicator, it can ensure that the equipment is properly lubricated to avoid over-lubrication or under-lubrication. It can also reduce manual operations, improve production efficiency, reduce maintenance costs, and extend the service life of the equipment. There are many types of lubricant applicators. In short, the lubricant applicator is an important industrial equipment that can accurately apply the right amount of lubricant, improve the efficiency and performance of the equipment, extend the service life of the equipment, and reduce maintenance costs.
[0003] According to the retrieval of China Invention Publication No.: CN116045183A, a lubricating grease filling device is disclosed. 1. The present invention facilitates the rotation of the stirring shaft and the stirring rod to stir the grease by driving the motor, the driven gear, the driving gear, the square tube, the moving block, the square rod, the movable frame, the reciprocating screw and the movable block, which can prevent the grease from solidifying when not used for a long time, and at the same time can also drive the stirring shaft and the stirring rod to move up and down to stir, thereby improving the stirring effect and preventing the grease at the bottom of the oil tank from not being stirred; 2. The present invention can detect the grease in the oil tank through the oil level sensor through the mutual cooperation between the connecting rod, the electric telescopic rod, the fixed plate, the rotating plate, the oil level sensor and the controller. The amount of grease in the cavity is monitored, and when the amount of grease is low, a signal is transmitted to the controller, thereby starting the electric telescopic rod to tilt the oil tank to the right, so that the oil pump can better extract the remaining grease, avoiding the deposition of previous raw materials caused by injecting new raw materials after they are not used; 3. The present invention facilitates the adjustment of the height of the refueling gun through the mutual cooperation between the flat plate, the second threaded sleeve, the threaded rod and the servo motor, and facilitates the adjustment of the position of the vacuum suction cup through the mutual cooperation between the electric push rod, the active bevel gear, the driven bevel gear, the movable groove, the rotating disk, the worm and the worm wheel, so that the device can be sucked together with the side wall of the mechanical equipment through the vacuum suction cup, which can improve the stability of use.
[0004] However, there are some issues that need to be considered when implementing the above technical solutions: First, the equipment does not have the function of heating the lubricant. When used in a cold environment in winter, the lubricant solidifies, resulting in a decrease in fluidity, and it is impossible to ensure that the lubricant can smoothly reach the parts of the equipment that need lubrication. After the equipment is stirred, bubbles will be generated in the lubricant. The bubbles will reduce the contact area between the lubricant and the lubricated surface, thereby reducing the lubrication effect. Secondly, the hose of the equipment needs to be manually retracted, which makes it easy to get tangled during use, and the refueling gun is cumbersome to take and put, making it inconvenient to use. Utility Model Content
[0005] The purpose of the present invention is to provide a lubricant applicator to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a lubricant applicator, comprising a base and a filling mechanism, a universal wheel is arranged below the base, a filling mechanism is arranged above the base, a storage tank is arranged above the base, a motor is arranged on the top of the storage tank, a stirring rod is arranged below the motor, a scraper is arranged on the outside of the stirring rod, a heater is arranged on the left side of the storage tank, an automatic wire take-up device is arranged on the right side of the storage tank, a hose is arranged on the outside of the automatic wire take-up device, and a heating wire is arranged inside the hose.
[0007] Preferably, the cross-section of the stirring rod is an oblique ellipse, the size of the stirring rod is smaller than the size of the storage tank, and the stirring rod is a movable structure through a motor and a storage tank.
[0008] Preferably, the scraper is tightly fitted with the storage tank, the scraper is made of silicone material, and the scraper is a movable structure through a motor and the storage tank.
[0009] Preferably, a heating tube is provided inside the storage tank, the heating tube is evenly distributed inside the storage tank, and the heater is electrically connected to the heating tube.
[0010] Preferably, a vibrator is provided above the scraper, the vibrator is fixedly connected to the storage tank, and the vibrator is provided in multiple groups.
[0011] Preferably, a vacuum pump is provided below the heater, the vacuum pump is connected to the storage tank by a pipeline, the right pipeline of the vacuum pump is connected to an automatic wire take-up device, one end of the hose is connected to one end of a filling gun, and the other end of the filling gun is connected to a filling port.
[0012] Preferably, a bracket is provided on the right side of the automatic wire take-up device, a placement rack is sleeved on the top of the bracket, a placement groove is provided inside the placement rack, limiting rings are clamped on both sides of the placement groove, and the limiting rings are fixedly connected to the filling gun.
[0013] Preferably, a plurality of heating wires are provided, the heating wires are fixedly connected to the hose, and the heating wires are made of copper.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model provides a heater and a heating tube. When the heater is working, the heating tube transfers heat to the lubricant to melt it, thereby preventing the lubricant from solidifying and causing fluidity to decrease when used in a cold environment in winter, thereby ensuring that the lubricant can smoothly reach the part of the equipment that needs lubrication. By providing a heating wire, the heating wire heats and maintains the temperature of the lubricant in the hose, thereby preventing the lubricant in the hose from solidifying. By providing a vibrator, the vibrator is working to make the storage tank vibrate synchronously, thereby discharging bubbles in the lubricant, thereby improving the stability of the lubricant and maintaining the lubricating effect.
[0016] The utility model provides a vacuum pump, an automatic wire take-up device, a hose and a filling gun. The vacuum pump sprays the lubricant from the filling gun through the automatic wire take-up device and the hose and adds the lubricant into the equipment. The automatic wire take-up device can retract the hose to prevent the hose from being entangled and affecting the use. By providing a placement rack, a placement groove and a limit ring, the filling gun can be placed on the placement rack when not in use for easy access. The placement groove and the limit ring cooperate to clamp the filling gun to prevent it from falling when the applicator moves. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the appearance structure of the utility model.
[0018] Figure 2 For the utility model Figure 1 Enlarged view of point A.
[0019] Figure 3 It is a schematic diagram of the internal structure of the storage tank of the utility model.
[0020] Figure 4 It is a schematic diagram of the coordination of the filling gun, the filling port and the limit ring of the utility model.
[0021] Figure 5 It is a schematic cross-sectional view of the hose of the utility model.
[0022] In the figure: 1. base; 2. universal wheel; 3. filling mechanism; 301. storage tank; 302. motor; 303. stirring rod; 304. scraper; 305. heater; 306. heating tube; 307. vibrator; 308. vacuum pump; 309. automatic wire take-up device; 310. hose; 311. filling gun; 312. filling port; 313. bracket; 314. placement rack; 315. placement slot; 316. limit ring; 317. heating wire. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-5 The utility model provides an embodiment: a lubricant applicator, including a base 1 and a filling mechanism 3, a universal wheel 2 is arranged below the base 1, a filling mechanism 3 is arranged above the base 1, a storage tank 301 is arranged above the base 1, a motor 302 is arranged on the top of the storage tank 301, a stirring rod 303 is arranged below the motor 302, a scraper 304 is arranged on the outside of the stirring rod 303, a heater 305 is arranged on the left side of the storage tank 301, an automatic wire take-up device 309 is arranged on the right side of the storage tank 301, a hose 310 is arranged on the outside of the automatic wire take-up device 309, and a heating wire 317 is arranged inside the hose 310.
[0028] Specifically, the cross-section of the stirring rod 303 is an oblique ellipse, and the size of the stirring rod 303 is smaller than the size of the storage tank 301. The stirring rod 303 is an active structure with the storage tank 301 through the motor 302. The oblique elliptical stirring rod 303 can change the movement direction of the lubricant during stirring, making the stirring more uniform and the heating more uniform.
[0029] Specifically, the scraper 304 fits tightly with the storage tank 301. The scraper 304 is made of silicone. The scraper 304 is a movable structure with the storage tank 301 through the motor 302. The scraper 304 scrapes off the lubricant adhering to the inner wall to reduce residue.
[0030] Specifically, a heating pipe 306 is provided inside the storage tank 301, and the heating pipe 306 is evenly distributed inside the storage tank 301. The heater 305 is electrically connected to the heating pipe 306. When the heater 305 works, the heating pipe 306 transfers heat to the lubricant to melt it, thereby preventing the lubricant from solidifying and causing a decrease in fluidity when used in a cold environment in winter, thereby ensuring that the lubricant can smoothly reach the parts of the equipment that need lubrication.
[0031] Specifically, a vibrator 307 is provided above the scraper 304. The vibrator 307 is fixedly connected to the storage tank 301. Multiple groups of vibrators 307 are provided. When the vibrators 307 work, the storage tank 301 vibrates synchronously to discharge bubbles in the lubricant, thereby improving the stability of the lubricant and maintaining the lubrication effect.
[0032] Specifically, a vacuum pump 308 is provided below the heater 305, and the vacuum pump 308 is connected to the storage tank 301 by a pipeline. The right pipeline of the vacuum pump 308 is connected to an automatic wire take-up device 309, one end of a hose 310 is connected to one end of a filling gun 311, and the other end of the filling gun 311 is connected to a filling port 312. The vacuum pump 308 sprays the lubricant from the filling gun 311 through the automatic wire take-up device 309 and the hose 310, and adds it into the equipment. The automatic wire take-up device 309 can retract the hose 310 to prevent the hose 310 from being entangled and affecting its use.
[0033] Specifically, a bracket 313 is provided on the right side of the automatic wire take-up device 309, and a placement rack 314 is sleeved on the top of the bracket 313. A placement groove 315 is provided inside the placement rack 314. Limiting rings 316 are clamped on both sides of the placement groove 315. The limiting rings 316 are fixedly connected to the filling gun 311. When not in use, the filling gun 311 is placed on the placement rack 314 for easy access. The placement groove 315 and the limiting ring 316 cooperate to clamp the filling gun 311 to prevent it from falling when the applicator moves.
[0034] Specifically, a plurality of heating wires 317 are provided, and the heating wires 317 are fixedly connected to the hose 310 . The heating wires 317 are made of copper. The heating wires 317 heat and maintain the temperature of the lubricant in the hose 310 to prevent the lubricant in the hose 310 from solidifying.
[0035] Working principle: First, the lubricant is placed in the storage tank 301 for standby use, and then the heater 305 is turned on. The heating tube 306 transfers heat to the lubricant to melt it, preventing the lubricant from solidifying and causing a decrease in fluidity when used in a cold environment in winter. Ensure that the lubricant can smoothly reach the parts of the equipment that need lubrication. At the same time, the stirring rod 303 will stir. The oblique elliptical stirring rod 303 can change the direction of movement of the lubricant during stirring, making the stirring more uniform and the heating more uniform. The scraper 304 will scrape off the lubricant adhering to the inner wall to reduce residue. The vibrator 304 will 07 works, making the storage tank 301 vibrate synchronously, expelling the bubbles in the lubricant and improving the stability of the lubricant. When in use, the vacuum pump 308 sprays the lubricant from the filling gun 311 through the automatic wire take-up device 309 and the hose 310 and adds it to the inside of the equipment. The heating wire 317 heats and maintains the temperature of the lubricant in the hose 310 to prevent the lubricant in the hose 310 from solidifying. When not in use, the filling gun 311 is placed on the placement rack 314 for easy access. The placement groove 315 and the limit ring 316 cooperate to clamp the filling gun 311 to prevent it from falling when the applicator moves.
[0036] The above is only an embodiment of the utility model, and the common sense such as the known specific structure and characteristics in the scheme is not described too much here. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model. Any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. A lubricant applicator, comprising a base (1) and a filling mechanism (3), characterized in that: A universal wheel (2) is arranged below the base (1), a filling mechanism (3) is arranged above the base (1), a storage tank (301) is arranged above the base (1), a motor (302) is arranged at the top of the storage tank (301), a stirring rod (303) is arranged below the motor (302), a scraper (304) is arranged on the outside of the stirring rod (303), a heater (305) is arranged on the left side of the storage tank (301), an automatic wire take-up device (309) is arranged on the right side of the storage tank (301), a hose (310) is arranged on the outside of the automatic wire take-up device (309), and a heating wire (317) is arranged inside the hose (310).
2. A lubricant applicator according to claim 1, characterized in that: The stirring rod (303) has an oblique ellipse cross section, the stirring rod (303) is smaller than the storage tank (301), and the stirring rod (303) is a movable structure connected to the storage tank (301) via the motor (302).
3. A lubricant applicator according to claim 1, characterized in that: The scraper (304) is tightly fitted with the storage tank (301), the scraper (304) is made of silica gel, and the scraper (304) is a movable structure with the storage tank (301) through the motor (302).
4. A lubricant applicator according to claim 1, characterized in that: A heating tube (306) is arranged inside the storage tank (301), and the heating tube (306) is evenly distributed inside the storage tank (301). The heater (305) is electrically connected to the heating tube (306).
5. A lubricant applicator according to claim 1, characterized in that: A vibrator (307) is arranged above the scraper (304). The vibrator (307) is fixedly connected to the storage tank (301). Multiple groups of the vibrators (307) are arranged.
6. A lubricant applicator according to claim 1, characterized in that: A vacuum pump (308) is provided below the heater (305), and the vacuum pump (308) is connected to the storage tank (301) via a pipeline. The right pipeline of the vacuum pump (308) is connected to an automatic wire take-up device (309). One end of the hose (310) is connected to one end of a filling gun (311), and the other end of the filling gun (311) is connected to a filling port (312).
7. A lubricant applicator according to claim 1, characterized in that: A bracket (313) is provided on the right side of the automatic wire take-up device (309), a placement rack (314) is sleeved on the top of the bracket (313), a placement groove (315) is provided inside the placement rack (314), and limiting rings (316) are clamped on both sides of the placement groove (315), and the limiting ring (316) is fixedly connected to the filling gun (311).
8. A lubricant applicator according to claim 1, characterized in that: A plurality of heating wires (317) are provided, and the heating wires (317) are fixedly connected to the hose (310), and the heating wires (317) are made of copper.
Citation Information
Patent Citations
Lubricating grease filling equipment
CN116045183A