Film coating clamp buckle mounting mechanism

By designing the clamping fixture snap installation mechanism, the combination of the circular vibration feeding table and the direct vibration feeding seat is used to realize automatic screening and installation of the snap, and ion fan is used to eliminate static electricity, solving the static electricity and dust pollution caused by manual placement and locking lenses, and improving production efficiency and automation.

CN222536789UActive Publication Date: 2025-02-28ZHUHAI BOJAY ELECTRONICS
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Patent Information

Application Number
CN202420366613.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-28
Publication Date
2025-02-28
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

During the optical lens processing process, manually placing and locking the lenses cause static electricity and dust pollution, affecting automated production and production efficiency.

Method used

A coating fixture snap-mounting mechanism is designed, including a base plate, a feeding module, a snap-up push module and a vehicle rotation module. Through the cooperation of the circular vibration feeding table and the direct vibration discharge seat, the snap-mounting automatic screening and installation are realized, and ion fans are used to eliminate static electricity.

Benefits of technology

The automatic installation of snaps has been realized, production efficiency has been improved, static electricity and dust pollution has been reduced, and the degree of automation has been improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model aims to provide the buckle mounting mechanism for the coating clamp, which is compact in structure, high in automation degree and stable in buckle discharging. The device comprises a bottom plate, a feeding module, a buckle pushing module and a carrier rotating module, the feeding module, the buckle pushing module and the carrier rotating module are arranged on the bottom plate, the buckle pushing module is arranged between the feeding module and the carrier rotating module, and the output end of the feeding module is matched with the buckle pushing module to take materials. The carrier rotating module carries a carrier seat, and the buckle pushing module pushes a buckle into the carrier seat to lock a product. The clamp buckle mounting mechanism is applied to the technical field of clamp buckle mounting mechanisms.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamp buckle installation mechanisms, in particular to a coating clamp buckle installation mechanism. Background Art

[0002] With the development of optical products, the application scope of optical lenses is becoming wider and wider. In the process of optical lens processing, due to the high precision of the lenses, they need to be placed in the carrier seat for transfer. In order to reduce the impact of external vibration on the optical lenses during the transfer process, the lenses are often placed and locked manually. However, static electricity is easily generated during the assembly process of manual placement of lens parts, causing dust to adhere to the surface of the lens, affecting subsequent operations. As a whole, automated production cannot be achieved, and the production efficiency is low. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a coating clamp buckle installation mechanism with compact structure, high degree of automation and stable buckle discharging.

[0004] The technical solution adopted by the utility model is: the utility model includes a base plate and a loading module, a buckle push module and a carrier rotation module arranged on the base plate, the buckle push module is arranged between the loading module and the carrier rotation module, the output end of the loading module cooperates with the buckle push module to take materials, the carrier rotation module is equipped with a carrier seat, and the buckle push module pushes the buckle pusher into the carrier seat to lock the product.

[0005] Furthermore, the feeding module includes a feeding fixing plate, a circular vibration feeding table, a straight vibration discharge seat and a wiring board, the feeding fixing plate is fixedly connected to the base plate, the circular vibration feeding table, the straight vibration discharge seat and the wiring board are all connected to the feeding fixing plate, the discharge of the circular vibration feeding table is located at one end of the straight vibration discharge seat, the output end of the straight vibration discharge seat is connected to the snap-on push module, the wiring board is arranged on one side of the circular vibration feeding table, and a plurality of groups of air nozzle connectors and a plurality of wire connectors are arranged on the wiring board.

[0006] Furthermore, the circular vibration loading platform is provided with a feed port, the feed port is provided with a circular opening, and the straight vibration discharging seat is provided with two groups of discharging channels, and the two groups of discharging channels are matched with the buckle ejection mold group.

[0007] Furthermore, the buckle pushing module group includes a pushing seat, a buckle picking device, a picking claw, a side pushing drive device, a side pushing claw, a clamping drive device and a clamping piece. The pushing seat is fixedly connected to the base plate, the buckle picking device is fixedly connected to the pushing seat, the picking claw is arranged at the movable end of the buckle picking device, the picking claw is connected to the output end of the feeding module, the side pushing drive device and the clamping drive device are both connected to the pushing seat through a connecting seat, the side pushing claw is arranged at the movable end of the side pushing drive device, the side pushing claw cooperates with the picking claw to push the buckle, and the clamping piece is arranged at the movable end of the clamping drive device and is clamped with the product carrier.

[0008] Furthermore, the picking claw is provided with two groups of card slots, which are arranged on both sides of the picking claw and adapted to the buckle, and the card slot is provided with a through hole, which is connected to an in-place sensor, and the in-place sensor cooperates with the card slot detection.

[0009] Furthermore, the side pushing claw is provided with two groups of protruding parts, and one end of the two groups of protruding parts is provided with a pushing part adapted to the buckle.

[0010] Furthermore, the carrier rotation module includes a rotating seat, a rotating disk, an ejection drive device and a plurality of positioning detection parts. The rotating seat is fixedly connected to the base plate, the rotating disk is connected to the movable end of the rotating seat, the rotating disk is provided with a plurality of placement stations, and a plurality of the carrier seats are correspondingly arranged on the plurality of placement stations. The ejection drive device is arranged on one side of the rotating seat, the ejection drive device is connected to the base plate through the ejection seat, the ejection drive device and the carrier seat push and lock the product, and a plurality of the positioning detection parts are all arranged on the periphery of the rotating seat and are positioned with the carrier seat to detect the position of the product.

[0011] Furthermore, the carrier seat is provided with a spring fastening piece, and the spring fastening piece is tightly matched with the product, and the ejection driving device pushes and locks the spring fastening piece.

[0012] Furthermore, a plurality of ion blowers are arranged on the rotating disk, and output ends of the plurality of ion blowers are aligned with the positions of the buckled products.

[0013] The beneficial effect of the utility model is as follows: since the utility model adopts the method of screening a single group of buckles through a circular vibration feeding table and outputting it to a direct vibration discharging seat, the direct vibration discharging seat outputs the single group of buckles to the picking claws of the buckle pushing module through two groups of discharging channels, and the picking claws separately clamp the two groups of buckles and limit them. After the in-place sensors located below the picking claws detect that the buckles on both sides fall into place at the same time, they are lifted up to a position flush with the carrier seat, and the side pushing claws push the two groups of buckles into the carrier seat and cooperate with the product to lock the product in the carrier seat. During this period, the ion fan in the feeding module keeps blowing ion wind to the product to eliminate the static electricity generated when the product and the buckle cooperate. The buckle pushing module is pre-positioned by the picking claw, and cooperates with the side pushing claw to fasten the buckle to the product. The pushing drive device cooperates with the locking block in the carrier seat and presses the product. The positioning is efficient and accurate, the buckle installation process is simple, and the degree of automation is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the feeding module of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the buckle push-up module of the utility model;

[0017] Figure 4 yes Figure 3 A partial enlarged view of part A;

[0018] Figure 5 It is an exploded view of the vehicle rotation module of the utility model. DETAILED DESCRIPTION

[0019] like Figures 1 to 5As shown, in this embodiment, the utility model includes a base plate 1 and a feeding module 2, a buckle push module 3 and a carrier rotating module 4 arranged on the base plate 1, the buckle push module 3 is arranged between the feeding module 2 and the carrier rotating module 4, the output end of the feeding module 2 cooperates with the buckle push module 3 to take materials, the carrier rotating module 4 is equipped with a carrier seat 5, the buckle push module 3 pushes the buckle into the carrier seat 5 to lock the product, and a plurality of carrier seats 5 are placed on the rotating disk 42 of the feeding module 2 with the products, when the corresponding carrier seat 5 moves to one side of the buckle push module 3, the clamping piece 37 of the buckle push module 3 moves downward to clamp the carrier seat 5, the feeding module 2 selects a single group of buckles through the circular vibration feeding table 22 and outputs them to the direct vibration discharge seat 23, and the direct vibration The discharge seat 23 outputs the vibration of a single group of buckles to the picking claws 33 of the buckle pushing module 3 through two groups of discharge channels 28. The picking claws 33 separately clamp and limit the two groups of buckles. After the in-place sensor 332 located below the picking claws 33 detects that the buckles on both sides are in place at the same time, it is lifted up to a position flush with the carrier seat 5. The side pushing claws 35 push the two groups of buckles into the carrier seat 5 and cooperate with the product to lock the product in the carrier seat 5. During this period, the ion blower 46 in the feeding module 2 keeps blowing ion wind to the product to eliminate the static electricity generated when the product and the buckle are matched. The buckle pushing module 3 is pre-positioned by the picking claws 33, and cooperates with the side pushing claws 35 to fasten the buckle to the product. The push-out drive device 43 is the locking block in the carrier seat 5 and the compressed product. The positioning is efficient and accurate, the buckle installation process is simple, and the degree of automation is high.

[0020] In this embodiment, the feeding module 2 includes a feeding fixed plate 21, a circular vibration feeding table 22, a straight vibration discharge seat 23 and a wiring board 24. The feeding fixed plate 21 is fixedly connected to the base plate 1, the circular vibration feeding table 22, the straight vibration discharge seat 23 and the wiring board 24 are all connected to the feeding fixed plate 21, the discharge of the circular vibration feeding table 22 is located at one end of the straight vibration discharge seat 23, the output end of the straight vibration discharge seat 23 is connected to the buckle push module 3, the wiring board 24 is arranged on one side of the circular vibration feeding table 22, and several groups of air nozzle connectors 25 and several wire connectors 26 are arranged on the wiring board 24, the circular vibration feeding table 22 is a circular vibration screen, the straight vibration discharge seat 23 is a straight vibration feeder, and a handle is provided on one side of the feeding fixed plate 21, and the handle is arranged to facilitate the staff to carry and move.

[0021] In this embodiment, the circular vibration loading platform 22 is provided with a feed port 27, and the feed port 27 is provided with a circular opening. The straight vibration discharge seat 23 is provided with two groups of discharge channels 28. The two groups of discharge channels 28 are matched with the buckle push mold group 3. A circular opening is provided at the feed port 27. The buckle enters the circular vibration loading platform 22 from the circular opening. The circular vibration loading platform 22 outputs the vibration amount in the rotation direction, screens the buckles one by one and transports them to the discharge center of the straight vibration discharge seat 23. A cover plate is provided above the two groups of discharge channels 28 of the straight vibration discharge seat 23. Two groups of fine grooves are provided on the cover plate. The two groups of fine grooves are adapted to the two groups of discharge channels 28. The staff can observe the output of the buckle in the discharge channel 28 through the fine grooves, and at the same time, the buckle position can be adjusted from the fine grooves to prevent the buckle from being blocked in the discharge channel 28 and affecting subsequent operations.

[0022] In this embodiment, the buckle push module 3 includes a push seat 31, a buckle picking device 32, a picking claw 33, a side push drive device 34, a side push claw 35, a clamping drive device 36 and a clamping member 37. The push seat 31 is fixedly connected to the base plate 1, the buckle picking device 32 is fixedly connected to the push seat 31, the picking claw 33 is arranged at the movable end of the buckle picking device 32, the picking claw 33 is connected to the output end of the feeding module 2, the side push drive device 34 and the clamping drive device 36 are both connected to the push seat 31 through a connecting seat, and the side push claw 35 is arranged at the side push drive device 34. At the movable end, the side push claw 35 cooperates with the picking claw 33 to push the buckle into place, and the clamping member 37 is arranged at the movable end of the clamping drive device 36 and is clamped and matched with the product carrier. The buckle picking device 32, the side push drive device 34 and the clamping drive device 36 are all telescopic cylinders. The picking claw 33 is provided with an inclination angle on the side facing the discharge channel 28. The inclination angle design facilitates the buckle to be inserted from the discharge channel 28 into the picking claw 33. A clearance groove is provided in the middle of the side push claw 35. The clamping member 37 passes through the clearance groove in the middle of the side push claw 35 and is clamped and matched with the carrier seat 5. A plurality of clamping columns are provided at the lower end of the clamping member 37. The plurality of clamping columns are made of rubber and are clamped and matched with the carrier seat 5.

[0023] In this embodiment, the picking claw 33 is provided with two groups of card slots 331, and the two groups of card slots 331 are arranged on both sides of the picking claw 33 and adapted to the buckle. The card slot 331 is provided with a through hole, and the through hole is connected with an in-place sensor 332, and the in-place sensor 332 cooperates with the card slot 331 for detection.

[0024] In this embodiment, the side pushing claw 35 is provided with two groups of protruding parts 351 , and one end of the two groups of protruding parts 351 is provided with a pushing part adapted to the buckle.

[0025] In this embodiment, the carrier rotating module 4 includes a rotating seat 41, a rotating disk 42, an ejection driving device 43 and a plurality of positioning detection parts 44, the rotating seat 41 is fixedly connected to the base plate 1, the rotating disk 42 is connected to the movable end of the rotating seat 41, the rotating disk 42 is provided with a plurality of placement stations, a plurality of the carrier seats 5 are correspondingly arranged on the plurality of placement stations, the ejection driving device 43 is arranged on one side of the rotating seat 41, the ejection driving device 43 is connected to the base plate 1 through the ejection seat 345 ... The push-out driving device 43 pushes and locks the product with the carrier seat 5. Several positioning detection parts 44 are arranged on the periphery of the rotating seat 41 and locate and detect the position of the product with the carrier seat 5. The rotating seat 41 is a rotating motor. A fixed part is provided in the middle of the rotating disk 42. Several groups of ion fans 46 are arranged at equal intervals at the fixed part. The push-out driving device 43 is a telescopic cylinder. After the buckle is installed, the push-out driving device 43 pushes the clamping buckle provided on the carrier seat 5 to cooperate and press the product on the carrier seat 5. Several positioning detection parts 44 detect the position of the product from bottom to top.

[0026] In this embodiment, the carrier seat 5 is provided with a spring fastening member 51 , and the spring fastening member 51 is tightly matched with the product, and the ejection driving device 43 pushes and locks the spring fastening member 51 .

[0027] In this embodiment, a plurality of ion fans 46 are provided on the rotating disk 42, and the output ends of the plurality of ion fans 46 are aligned with the snap-on product positions. The ion fans 46 are configured to eliminate static electricity to prevent dust in the space from being contaminated by static electricity on the lenses.

[0028] The working principle of this utility model:

[0029] A plurality of carrier seats 5 carrying products are placed on the rotating disk 42 of the feeding module 2. When the corresponding carrier seats 5 move to one side of the buckle push module 3, the pressing member 37 of the buckle push module 3 moves downward to press the carrier seats 5. The feeding module 2 selects a single group of buckles through the circular vibration feeding table 22 and outputs them to the direct vibration discharge seat 23. The direct vibration discharge seat 23 outputs the single group of buckles to the picking claws 33 of the buckle push module 3 through two groups of discharge channels 28. The picking claws 33 separately clamp the two groups of buckles and limit them. After the in-position sensor 332 below the picking claw 33 detects that the buckles on both sides are in place at the same time, it is lifted up to a position flush with the carrier seat 5, and the side push claw 35 pushes the two groups of buckles into the carrier seat 5 and cooperates with the product to lock the product in the carrier seat 5. During this period, the ion blower 46 in the loading module 2 keeps blowing ion wind to the product, and the buckle pushing module 3 is pre-positioned by the picking claw 33, and cooperates with the side push claw 35 to fasten the buckle to the product, and cooperates with the ejection drive device 43 to lock the locking block in the carrier seat 5 and press the product.

[0030] Although the embodiments of the present invention are described with practical solutions, they do not constitute limitations on the meaning of the present invention. For those skilled in the art, it is obvious to modify the implementation scheme and combine it with other solutions based on this description.

Claims

1. A buckle installation mechanism for a coating fixture, characterized in that: It comprises a base plate (1), and a loading module (2), a buckle push module (3) and a carrier rotating module (4) arranged on the base plate (1); the buckle push module (3) is arranged between the loading module (2) and the carrier rotating module (4); the output end of the loading module (2) cooperates with the buckle push module (3) to pick up materials; the carrier rotating module (4) is equipped with a carrier seat (5); the buckle push module (3) pushes the buckle push module into the carrier seat (5) to lock the product.

2. The coating fixture buckle installation mechanism according to claim 1, characterized in that: The feeding module (2) comprises a feeding fixed plate (21), a circular vibration feeding platform (22), a straight vibration discharge seat (23) and a connection station (24); the feeding fixed plate (21) is fixedly connected to the bottom plate (1); the circular vibration feeding platform (22), the straight vibration discharge seat (23) and the connection station (24) are all connected to the feeding fixed plate (21); the discharge of the circular vibration feeding platform (22) is connected to one end of the straight vibration discharge seat (23); the output end of the straight vibration discharge seat (23) is connected to the buckle ejection module (3); the connection station (24) is arranged on one side of the circular vibration feeding platform (22); and a plurality of groups of air nozzle connectors (25) and a plurality of electric wire connectors (26) are arranged on the connection station (24).

3. The buckle installation mechanism for a coating fixture according to claim 2, characterized in that: The circular vibration loading platform (22) is provided with a feeding port (27), and the feeding port (27) is provided with a circular opening. The straight vibration discharging seat (23) is provided with two groups of discharging channels (28), and the two groups of discharging channels (28) are both matched with the buckle ejection mold group (3).

4. The buckle installation mechanism for a coating fixture according to claim 1, characterized in that: The buckle push-up module (3) comprises a push-up seat (31), a buckle picking device (32), a picking claw (33), a side-pushing driving device (34), a side-pushing claw (35), a clamping driving device (36) and a clamping member (37); the push-up seat (31) is fixedly connected to the base plate (1); the buckle picking device (32) is fixedly connected to the push-up seat (31); the picking claw (33) is arranged at the movable end of the buckle picking device (32); The claw (33) is connected to the output end of the feeding module (2); the side-pushing driving device (34) and the pressing driving device (36) are both connected to the pushing seat (31) via a connecting seat; the side-pushing claw (35) is arranged at the movable end of the side-pushing driving device (34); the side-pushing claw (35) cooperates with the picking claw (33) to push into the buckle; the pressing member (37) is arranged at the movable end of the pressing driving device (36) and is pressed and matched with the product carrier.

5. The buckle installation mechanism for a coating fixture according to claim 4, characterized in that: The picking claw (33) is provided with two groups of card slots (331), the two groups of card slots (331) are arranged on both sides of the picking claw (33) and are adapted to the buckle, the card slots (331) are provided with through holes, the through holes are connected to in-position sensors (332), and the in-position sensors (332) cooperate with the card slots (331) for detection.

6. The buckle installation mechanism for a coating fixture according to claim 4, characterized in that: The side pushing claw (35) is provided with two groups of protruding parts (351), and one end of the two groups of protruding parts (351) is provided with a pushing part adapted to the buckle.

7. The buckle installation mechanism for a coating fixture according to claim 1, characterized in that: The carrier rotating module (4) comprises a rotating seat (41), a rotating disk (42), an ejection driving device (43) and a plurality of positioning detection components (44); the rotating seat (41) is fixedly connected to the base plate (1); the rotating disk (42) is connected to the movable end of the rotating seat (41); the rotating disk (42) is provided with a plurality of placement stations; a plurality of the carrier seats (5) are correspondingly arranged on the plurality of placement stations; the ejection driving device (43) is arranged on one side of the rotating seat (41); the ejection driving device (43) is connected to the base plate (1) via the ejection seat (45); the ejection driving device (43) and the carrier seat (5) push and lock the product; and the plurality of positioning detection components (44) are arranged around the rotating seat (41) and are positioned with the carrier seat (5) to detect the position of the product.

8. The buckle installation mechanism for a coating fixture according to claim 7, characterized in that: The carrier seat (5) is provided with a spring fastening piece (51), the spring fastening piece (51) is tightly matched with the product, and the push-out driving device (43) pushes and locks the spring fastening piece (51).

9. The buckle installation mechanism for a coating fixture according to claim 7, characterized in that: A plurality of ion fans (46) are arranged on the rotating disk (42), and output ends of the plurality of ion fans (46) are aligned with the snap-on product positions.