Electric furnace feeding device

By designing electric furnace feeding devices and using scrap steel conveying equipment and material distribution devices, uniform distribution of scrap steel and precise distribution of scrap steel is solved, and the problem that traditional transportation methods cannot meet the demand for high-scrap steel in multiple electric furnaces is improved, logistics efficiency and site utilization are ensured, and the stability and efficiency of electric furnace feeding are ensured.

CN222555902UActive Publication Date: 2025-03-04CISDI ENGINEERING CO LTD
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Patent Information

Application Number
CN202420260560.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-03-04
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

When multiple electric furnaces are smelted at the same time, traditional automobile transportation methods cannot effectively meet the demand for high scrap steel ratio, resulting in high logistics pressure, risk of electric furnace supply cuts, and economic losses.

Method used

Design an electric furnace feeding device to achieve uniform distribution and precise material distribution through scrap steel conveying equipment, material separation devices, electric furnace feeding conveyors and other facilities, and directly transport the scrap steel to multiple electric furnace inlets to meet the material needs of multiple electric furnaces for simultaneous operation.

Benefits of technology

Effectively slow down logistics pressure in the factory, improve logistics efficiency, reduce transportation costs, improve site utilization and automation level, and ensure the stability and efficiency of electric furnace feeding.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to an electric furnace feeding device and belongs to the field of material transportation. A waste steel conveying device (1), a rear section conveying device (2), a connecting conveying device (4) and an automobile material receiving groove (5) are sequentially arranged in the waste steel conveying direction. At least two electric furnace modules are arranged at the rear section conveying equipment (2) in parallel, the electric furnace modules are connected to an electric furnace feeding conveyor (3) through a material distributing device (9), and the electric furnace feeding conveyor (3) is used for conveying waste steel into an electric furnace; and the material distributing device (9) is used for distributing materials to the electric furnace according to the matched electric furnace requirements. According to the scheme, the relative position of the electric furnace main workshop and the steel scrap yard is not limited, the site utilization rate and flexibility are effectively improved, the logistics pressure in the factory can be effectively relieved, the logistics efficiency is improved, and the intermediate transfer and logistics cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of material transportation and relates to an electric furnace charging device. Background Art

[0002] Scrap steel is an important raw material for the steel industry and plays a vital role in the future development of the steel industry. Promoting the development of the scrap steel industry is crucial for my country's steel industry to achieve transformation and upgrading, promote energy conservation and emission reduction, and achieve high-quality development. Strengthening the comprehensive utilization of scrap steel and increasing the scrap steel ratio will be one of the important ways for the steel industry to reduce carbon emissions.

[0003] At present, the social scrap steel resources are constantly increasing, and the environmental pressure is becoming increasingly tense. my country will increase its efforts to support the development of short-process steelmaking in electric furnaces. The electric furnace smelting process has a large demand for scrap steel, especially when multiple electric furnaces are smelting at the same time. If traditional automobile transportation is used, the demand for high scrap steel ratios of multiple electric furnaces at the same time will put great pressure on the logistics within the factory. In serious cases, it will cause logistics paralysis, and there is a risk of supply interruption of electric furnaces, causing huge economic losses.

[0004] Most of the existing electric furnace smelting uses automobiles to transport scrap steel, which is a low-efficiency, high-energy, high-cost, and high-manpower transportation method that does not meet the needs of future high-quality development of the industry. In the future, with the rapid development of electric furnaces, multiple electric furnaces must be smelted at the same time, and a clean, efficient, low-energy, and low-cost electric furnace loading method must be sought. Utility Model Content

[0005] In view of this, the purpose of the utility model is to provide an electric furnace feeding device, which can evenly distribute materials when multiple electric furnaces are smelting at the same time, reduce the operating costs within the factory, alleviate logistics pressure, and realize efficient feeding of multiple electric furnaces at the same time to meet the material needs of multiple electric furnaces operating at the same time.

[0006] In order to achieve the above object, the utility model provides the following technical solutions:

[0007] An electric furnace charging device, wherein a scrap steel conveying device, a rear conveying device, a connecting conveying device and a car receiving trough are sequentially arranged along the scrap steel transportation direction;

[0008] At least two electric furnace modules are arranged in parallel at the rear conveying equipment, and the electric furnace modules are connected to the electric furnace feeding conveyor through the material dividing device, and the electric furnace feeding conveyor is used to transport scrap steel into the electric furnace;

[0009] The material distribution device is used to distribute materials to the electric furnace according to the requirements of the electric furnace matched with it.

[0010] Optionally, a scrap steel processing section is arranged at the front end of the scrap steel conveying equipment, and the scrap steel processing section includes at least one scrap steel processing module;

[0011] The scrap steel processing module comprises scrap steel processing equipment, and the scrap steel processing equipment is connected to the scrap steel processing section via a connecting conveying device.

[0012] Optionally, a scrap steel transport section is provided between the scrap steel transport equipment and the scrap steel processing section, and the area matching the scrap steel transport section is a scrap steel storage area;

[0013] At least one receiving device is arranged on the scrap steel transport section, and the processed scrap steel is received by the receiving device and transported to the scrap steel conveying equipment.

[0014] Optionally, a crane is provided between the scrap steel storage area and the scrap steel processing section; the processed scrap steel is hoisted by the crane and enters a receiving device.

[0015] Optionally, a steel grabber is provided at the material receiving device, and the steel grabber grabs the processed scrap steel and enters the material receiving device.

[0016] Optionally, the material dividing device is connected to the electric furnace feeding conveyor via a transfer device.

[0017] Optionally, a scraping device is provided at the front end of the material dividing device to evenly distribute the scrap steel before it enters the material dividing device.

[0018] Optionally, a vibration device is provided on the scraping device to make the scrap steel more evenly scraped when passing through the scraping device.

[0019] Optionally, a dust removal device is provided at the material receiving device to remove dust within the material receiving area.

[0020] Optionally, noise reduction material is provided inside the dust removal device to reduce noise in the area.

[0021] The beneficial effects of the utility model are:

[0022] 1. The relative position of the main plant of the electric furnace and the scrap steel yard is not restricted, which effectively improves the site utilization and flexibility.

[0023] 2. It can effectively alleviate the logistics pressure within the factory, improve logistics efficiency, reduce intermediate transshipment and logistics costs, especially for the situation of high scrap steel demand during smelting of multiple electric furnaces.

[0024] 3. The entire transportation process from scrap steel to the electric furnace inlet is carried out using automatic conveying equipment in conjunction with auxiliary facilities, which effectively improves the utilization rate of the workshop area and the level of automation within the factory, while reducing the intersection of vehicle transportation in the electric furnace workshop and other process operations.

[0025] 4. In the process of scrap steel transportation, scraping devices, material separation devices, vibration devices, weighing devices, dust removal devices, noise reduction facilities, etc. are also considered, which can not only achieve accurate material separation but also improve the working environment in the workshop.

[0026] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and research, or can be taught from the practice of the present invention to some extent. The objectives and other advantages of the present invention can be achieved and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be described in detail below in conjunction with the accompanying drawings, in which:

[0028] Figure 1 A schematic diagram of an implementation method of the present invention;

[0029] Figure 2 It is a structural schematic diagram of a material distribution device;

[0030] Figure 3 It is a structural schematic diagram of a dust removal device;

[0031] Figure 4 This is a schematic diagram of the connection between the automobile receiving trough and the connecting conveying equipment.

[0032] Figure numerals: 1. Scrap steel conveying equipment; 2. Rear-stage conveying equipment; 3. Electric furnace feeding conveyor; 4. Connecting conveying equipment; 5. Automobile receiving trough; 6. Scrap steel processing equipment; 7. Crane; 8. Steel grabber; 9. Material dividing device; 10. Material receiving device; 11. Transfer device; 12. Scraping device; 13. Dust removal device. DETAILED DESCRIPTION

[0033] The following describes the implementation of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner. The following embodiments and the features in the embodiments can be combined with each other without conflict.

[0034] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present utility model. In order to better illustrate the embodiments of the present utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0035] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back" and the like indicate directions or positional relationships, they are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0036] See also Figure 1 The main idea of ​​this scheme is: when multiple electric furnaces (1#~M#) need to use materials at the same time, one or more sections of scrap steel conveying equipment 1 and material dividing and transferring devices 11 are used to evenly divide the scrap steel or convey it to the respective electric furnace inlets according to their respective demand ratios, so that the scrap steel from the same source can be directly delivered to the multiple electric furnace inlets to meet the material needs of multiple electric furnaces operating at the same time.

[0037] The scrap steel materials of multiple electric furnaces are stored in the scrap steel yard. The relative positions of the scrap steel yard and the electric furnace workshop are not fixed. The scrap steel demand of each electric furnace (each scrap steel in proportion) can be transported to the corresponding electric furnace feeding port through one or more scrap steel conveying equipment 1, scrap steel receiving device 10, connecting conveying equipment 4, vibration device, scraping device 12, dividing device 9, transfer device 11, weighing device, dust removal device 13, noise reduction facilities and other facilities, so as to realize the direct delivery of scrap steel from the same source to multiple electric furnace feeding ports, thereby meeting the material needs of multiple electric furnaces operating at the same time.

[0038] This scheme mainly includes front-end scrap steel conveying equipment 1 (section 0), scrap steel receiving device 10, vibration device, scraping device 12, material dividing device 9, transfer device 11, weighing device, receiving device 10, rear-end conveying equipment 2 (section 1 to section N), automobile receiving trough 5, scrap steel processing equipment 6, crane 7, steel grabber 8, dust removal device 13, noise reduction facilities, etc. In this embodiment, according to the scrap steel demand of the electric furnace workshop, the above devices are coordinated and operated, and the feeding rhythm of various types of scrap steel in the material yard is planned in an overall manner, so as to finally achieve the purpose of conveying scrap steel to multiple electric furnaces with high efficiency, low noise and low dust.

[0039] The qualified scrap steel is directly delivered to the feeding port of the 1# electric furnace through the 0-stage scrap steel conveying equipment 1, the receiving device 10, the dividing and transferring device 11 and other equipment, and then delivered to the feeding port of the 2#~M# electric furnaces in the same manner as above through the rear-stage conveying equipment 2 (1#~N#). The dividing device 9 located at the front end of each electric furnace (1#~M#) can automatically separate the amount of scrap steel required for each electric furnace. When the scrap steel is transported on the 0-stage scrap steel conveying equipment 1, the scrap steel on the 0-stage scrap steel conveying equipment 1 can be divided into the transferring device 11 according to the scrap steel required by each electric furnace through adjusting the angle of the dividing device 9, and then transferred to the electric furnace feeding conveyor 3 through the transferring device 11, and finally transported to the electric furnace (such as Figure 2 ).

[0040] Among them, the amount of scrap steel separated from the 1# electric furnace is The amount of scrap steel separated from the 2# electric furnace is The amount of scrap steel separated from the i# electric furnace is (Note: The structure and installation position of the material distribution device are determined by the value in []. i (i=1~M) represents the scrap steel demand per unit time of each electric furnace, and Q is the scrap steel conveying capacity per unit time of section 0 scrap steel conveying equipment).

[0041] The scraper device 12 is located in front of each material distribution device 9, and can scrape the scrap steel on the conveying equipment before entering the material distribution device 9 to a uniform distribution state, which is convenient for accurate material distribution. The vibration device and the scraper device 12 can be installed as a whole, or in other installation methods, and the two can work together to facilitate material distribution. In various areas where dust is easily generated, dust can be effectively suppressed by installing a dust removal device 13 to improve the working environment. In various areas where noise is easily generated, noise pollution can be effectively suppressed by installing noise reduction facilities.

[0042] This solution does not limit the method of transferring the scrap steel to the scrap steel conveying device 1, and the method includes:

[0043] 1) The scrap steel is hoisted to the receiving device 10 by a crane, and the receiving device 10 is transferred to the scrap steel conveying equipment 1 of section 0.

[0044] 2) The scrap steel is grabbed by the steel grabber 8 and brought to the receiving device 10, and the receiving device 10 is transferred to the scrap steel conveying equipment 1 of stage 0.

[0045] 3) The scrap steel products transported by the automobile are received through the automobile receiving trough 5 and connected to the scale plate (chain plate) conveyor, and transferred to the 0-stage scrap steel conveying equipment 1.

[0046] 4) The discharge port of the processing equipment is connected to the conveying equipment 4 to transfer the processed finished scrap steel to the 0-stage scrap steel conveying equipment 1.

[0047] The relative position of the scrap steel yard and the main plant of the electric furnace is relatively flexible. The scrap steel yard can directly transport scrap steel to the main plant of the electric furnace from all directions, and the utilization rate per unit area of ​​the site is high. After the scrap steel to be processed is processed by the scrap steel processing equipment 6, the processed finished scrap steel can be directly transferred to the 0th stage scrap steel conveying equipment through the connecting conveying equipment 4 set at the discharge port, and then transported to each electric furnace. Qualified scrap steel stored in the yard can be directly grabbed by a steel grabber 8 or a crane (with an electromagnetic suction cup) 7 to the receiving device 10, and the scrap steel is transferred to the 0th stage scrap steel conveying equipment through the receiving device, and then transported to each electric furnace (such as Figure 3 The scrap steel is transported to the receiving tank by car, and then directly unloaded into the receiving tank 5, and then transported to the 0th stage scrap steel conveying equipment through the connecting conveying equipment 4, and then transported to each electric furnace through the electric furnace feeding conveyor 3 (such as Figure 4 ).

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the utility model.

Claims

1. An electric furnace charging device, characterized in that: A scrap steel conveying device (1), a rear conveying device (2), a connecting conveying device (4) and a vehicle receiving trough (5) are sequentially arranged along the scrap steel transportation direction; At least two electric furnace modules are arranged in parallel at the rear conveying device (2), and the electric furnace modules are connected to the electric furnace feeding conveyor (3) via a material dividing device (9), and the electric furnace feeding conveyor (3) is used to transport scrap steel into the electric furnace; The material distribution device (9) is used to distribute materials to the electric furnace according to the requirements of the electric furnace that matches it.

2. The electric furnace charging device according to claim 1, characterized in that: A scrap steel processing section is arranged at the front end of the scrap steel conveying device (1), and the scrap steel processing section includes at least one scrap steel processing module; The scrap steel processing module comprises a scrap steel processing device (6), and the scrap steel processing device (6) is connected to the scrap steel processing section via a connecting conveying device (4).

3. The electric furnace charging device according to claim 2, characterized in that: A scrap steel transport section is arranged between the scrap steel conveying equipment (1) and the scrap steel processing section, and the area matching the scrap steel transport section is a scrap steel storage area; At least one receiving device (10) is arranged on the scrap steel transport section, and the receiving device (10) receives the processed scrap steel and transports it to the scrap steel conveying equipment (1).

4. The electric furnace charging device according to claim 3, characterized in that: A crane (7) is arranged between the scrap steel storage area and the scrap steel processing section; the processed scrap steel is hoisted by the crane (7) and transported to a receiving device (10).

5. The electric furnace charging device according to claim 3, characterized in that: A steel grabber (8) is provided at the material receiving device (10), and the steel grabber (8) grabs the processed scrap steel and enters the material receiving device (10).

6. The electric furnace charging device according to claim 1, characterized in that: The material distribution device (9) is connected to the electric furnace feeding conveyor (3) via a transfer device (11).

7. The electric furnace charging device according to claim 1, characterized in that: A scraping device (12) is arranged at the front end of the material distribution device (9) to evenly distribute the scrap steel before it enters the material distribution device (9).

8. The electric furnace charging device according to claim 7, characterized in that: The scraping device (12) is provided with a vibration device, which is used to make the scrap steel more evenly scraped when passing through the scraping device.

9. The electric furnace charging device according to claim 3 or 4, characterized in that: A dust removal device (13) is provided at the material receiving device (10) for removing dust within the material receiving area.

10. The electric furnace charging device according to claim 9, characterized in that: The dust removal device (13) is provided with noise reduction material to reduce noise in the area.