Oil-water separator mounting structure of hydraulic excavator

By designing the buffer structure of elastic cylinder and rubber pads on the oil and water separator of the hydraulic excavator, and combining the active connection and a variety of separation equipment, the existing oil and water separator is solved, and the installation problem of unstable and easy blockage is achieved, achieving higher installation reliability and better water and oil separation effect, with the advantages of more environmental protection and energy saving.

CN222559633UActive Publication Date: 2025-03-04HEBEI HUAZHEN COAL MINING MASCH CO LTD
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Patent Information

Application Number
CN202421400849.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-04
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The installation brackets of existing oil and water separators do not have a buffering effect, resulting in reduced installation reliability and prone to clogging and difficult to clean.

Method used

A hydraulic excavator oil-water separator installation structure is designed, which uses elastic cylinders and rubber pads for buffering, and a more stable installation is achieved through fixed installation plates and connection hooks. At the same time, the movable connection between the top cover body and the oil-water separator body is used, combining a filtering dense mesh, a deflector, an adsorption column, an oil collection plate and an oil outlet to improve the separation effect of water and oil.

Benefits of technology

It effectively reduces the excitation vibration transmitted by the platform and support surface, improves the installation stability and reliability of the oil-water separator, and reduces the burden of water pollution and water quality processing through better water and oil separation capabilities, and achieves a more environmentally friendly and energy-saving effect.

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Abstract

The utility model relates to the technical field of oil-water separators, and discloses a hydraulic excavator oil-water separator mounting structure which comprises two oil-water separator bodies and a top cover body for sealing the oil-water separator body at the top end, and the two oil-water separator bodies are provided with a mechanism for connection. The connecting mechanism comprises two fixed ferrules, a connecting transverse plate is arranged on the two fixed ferrules, a connecting plate is arranged behind the two oil-water separator bodies, a mounting mechanism is arranged on the connecting plate, and the mounting mechanism comprises a plurality of fixed mounting plates and a plurality of threaded rods. According to the oil-water separator, through the arrangement of the elastic cylinder and the rubber cushion, excitation vibration transmitted by a platform and a supporting surface is effectively reduced, through the arrangement of the fixed mounting plate and the connecting hook, the oil-water separator body and the connecting plate are mounted more stably and tightly, and damage to the oil-water separator body caused by excitation vibration is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil-water separators, in particular to an oil-water separator installation structure for a hydraulic excavator. Background Art

[0002] The oil-water separator is a device, which is divided into two types: catering oil-water separator and industrial oil-water separator. The working principle and workflow of the oil-water separator system are as follows: 1. Water enters from the AOD pump (air diaphragm) 2. The flow control valve enters 3. The first-stage honeycomb chamber is flushed with water. Since there are many tight honeycomb compartments inside, the tiny particles in the water settle in the honeycomb chamber during the water upflow process. The wastewater flows up to 4. The mesh water distribution holes (5 / 32) enter 5. The adsorption chamber and extraction chamber, the water flows into the oil adsorption chamber composed of JT57 liquid filter media. In this process, oil and Grease is adsorbed in large quantities and a large amount of complex heavy metals, organic matter, TSS, BTEX, PCB and many pollutants in water are extracted. Then the water flow turns upward in the adsorption chamber and enters the 6th second-stage honeycomb chamber. The water flows through the second-stage tight honeycomb barrier and changes direction three times to flow up and down. The remaining trace oil will float up and be collected in the upper part. The water flows into the 7th clean water chamber and is finally discharged from the bottom of the clean water chamber. The remaining trace oil in the second-stage honeycomb chamber and the clean water chamber is skimmed by the skimmer set on the top to an external oil storage container for removal.

[0003] The mounting fulcrum of the existing oil-water separator is fixed on the bracket by a shock absorber. Although it can timely and effectively reduce the excitation vibration transmitted by the platform and the supporting surface, the mounting bracket of the existing oil-water separator does not have a buffering effect, which reduces the installation reliability of the oil-water separator. In addition, the existing oil-water separator is prone to clogging, which makes it difficult to clean.

[0004] To this end, we propose a hydraulic excavator oil-water separator installation structure. Utility Model Content

[0005] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an installation structure of an oil-water separator for a hydraulic excavator.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a hydraulic excavator oil-water separator installation structure, including an oil-water separator body and a top cover body that seals the top oil-water separator body. There are two oil-water separator bodies in total, and a mechanism for connecting is provided on the two oil-water separator bodies. The connecting mechanism includes two fixed rings, and a connecting cross plate is provided on the two fixed rings. A connecting plate is provided at the rear of the two oil-water separator bodies, and an installation mechanism is provided on the connecting plate. The installation mechanism includes multiple fixed installation plates and multiple threaded rods.

[0007] As a preferred technical solution of the utility model, the two fixed rings are respectively fixedly mounted on the outer walls of the two oil-water separator bodies, and the outer walls of the connecting transverse plate that are away from each other are respectively fixedly mounted on the outer walls of the two fixed rings.

[0008] As a preferred technical solution of the utility model, fixed support plates for connecting with the connecting plate are respectively fixedly installed on the outer walls of the two fixed rings, and connecting support plates are respectively fixedly installed on the rear end outer walls of the two fixed support plates.

[0009] As a preferred technical solution of the utility model, a plurality of thread grooves 1 are respectively provided on the outer walls of the two connecting support plates, a plurality of thread grooves 2 matching the plurality of thread grooves 1 are respectively provided on the front end outer wall of the connecting plate, and the positions of the plurality of thread grooves 2 correspond to the positions of the plurality of thread grooves 1.

[0010] As a preferred technical solution of the utility model, the plurality of threaded rods are movably installed in the plurality of thread grooves 1 and the plurality of thread grooves 2 respectively, and fixed handles are fixedly installed at the rear ends of the plurality of threaded rods respectively.

[0011] As a preferred technical solution of the utility model, the multiple fixed mounting plates are respectively fixedly mounted on the rear end outer wall of the connecting plate, the rear end wall surfaces of the multiple fixed mounting plates are respectively fixedly mounted with connecting hooks, and two fixed vertical plates are also fixedly mounted on the rear end outer wall of the connecting plate.

[0012] As a preferred technical solution of the present utility model, an elastic cylinder is fixedly installed on the rear end outer wall of the connecting plate. There are multiple elastic cylinders, and the multiple elastic cylinders are fixedly installed in parallel on the rear end outer walls of the elastic cylinders. Rubber pads are fixedly installed on the rear end walls of the multiple elastic cylinders.

[0013] As a preferred technical solution of the utility model, a filter mesh is fixedly installed on the inner walls of the two oil-water separator bodies, a guide plate is fixedly installed on the inner walls of the two oil-water separator bodies, an oil collecting plate is fixedly installed on the inner walls of the two oil-water separator bodies, a plurality of adsorption columns are fixedly installed on the wall surfaces of the two guide plates and the two oil collecting plates close to each other, and an oil outlet is fixedly sleeved on the outer walls of the two oil-water separator bodies.

[0014] Beneficial Effects

[0015] The utility model provides a hydraulic excavator oil-water separator installation structure, which has the following beneficial effects:

[0016] 1. This hydraulic excavator oil-water separator installation structure, when buffering is needed, effectively reduces the excitation vibration transmitted by the platform and the supporting surface through the provided elastic cylinder and rubber cushion, and achieves a more stable and tight installation of the oil-water separator body and the connecting plate through the provided fixed mounting plate and connecting hook, avoiding damage to the oil-water separator body caused by the excitation vibration.

[0017] 2. This hydraulic excavator oil-water separator installation structure, when buffering is needed, because the top cover body and the oil-water separator body are movably connected, the filter mesh, guide plate, adsorption column, oil collecting plate and oil outlet are set to achieve better separation of water and oil, reduce water pollution and the burden of water quality processing, and be more environmentally friendly and energy-saving. When the oil and water flow down, the oil in the oil and water is adsorbed to the greatest extent and retained on the surface of the adsorption column. The water continues to flow down along the adsorption column, and the oil flows along the adsorption column onto the oil collecting plate, and the oil collecting plate transports the filtered oil to the oil outlet and discharges it from the oil-water separator body. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which the utility model can be implemented, so they have no substantial technical significance.

[0019] Figure 1 This is a diagram showing the structure of the utility model fixed ferrule;

[0020] Figure 2 This is a diagram showing the elastic cylindrical structure of the utility model;

[0021] Figure 3 This is a diagram showing the structure of a utility model filter mesh.

[0022] Legend:

[0023] 10. Oil-water separator body; 11. Top cover body; 12. Connecting plate; 13. Fixed ferrule; 14. Fixed support plate; 15. Connecting support plate; 16. Threaded groove one; 17. Connecting horizontal plate; 18. Fixed vertical plate; 19. Threaded groove two; 20. Threaded rod; 21. Fixed handle; 22. Fixed mounting plate; 23. Connecting hook; 24. Elastic cylinder; 25. Rubber cushion; 26. Filter mesh; 27. Guide plate; 28. Adsorption column; 29. ​​Oil collecting plate; 30. Oil outlet. DETAILED DESCRIPTION

[0024] A hydraulic excavator oil-water separator installation structure, such as Figure 1-3As shown, it includes an oil-water separator body 10 and a top cover body 11 that seals the top oil-water separator body 10. There are two oil-water separator bodies 10. The two oil-water separator bodies 10 are provided with a mechanism for connection. The connection mechanism includes two fixed rings 13. The two fixed rings 13 are provided with a connecting cross plate 17. The rear of the two oil-water separator bodies 10 is provided with a connecting plate 12. The connecting plate 12 is provided with a mounting mechanism. The mounting mechanism includes a plurality of fixed mounting plates 22 and a plurality of threaded rods 20. The two fixed rings 13 are respectively fixedly mounted on the two oil-water separator bodies 10. On the outer wall of the device body 10, the outer walls of the connecting transverse plate 17 that are away from each other are fixedly installed on the outer walls of the two fixed rings 13, and the outer walls of the two fixed rings 13 are respectively fixedly installed with fixed support plates 14 for connecting with the connecting plate 12. The rear end outer walls of the two fixed support plates 14 are respectively fixedly installed with connecting support plates 15. The outer walls of the two connecting support plates 15 are respectively provided with a plurality of thread grooves 16, and the front end outer wall of the connecting plate 12 is provided with a plurality of thread grooves 19 that are adapted to the plurality of thread grooves 16. The positions of the plurality of thread grooves 19 are respectively consistent with the positions of the plurality of thread grooves 16. Correspondingly, a plurality of threaded rods 20 are movably mounted in a plurality of thread grooves 16 and a plurality of thread grooves 2 19, respectively, and fixed handles 21 are fixedly mounted on the rear ends of the plurality of threaded rods 20, respectively, and a plurality of fixed mounting plates 22 are fixedly mounted on the rear end outer wall of the connecting plate 12, and a plurality of connecting hooks 23 are fixedly mounted on the rear end wall of the plurality of fixed mounting plates 22, respectively, and two fixed vertical plates 18 are fixedly mounted on the rear end outer wall of the connecting plate 12, and an elastic cylinder 24 is fixedly mounted on the rear end outer wall of the connecting plate 12, and there are a plurality of elastic cylinders 24, and the plurality of elastic cylinders 24 are fixedly mounted in parallel. The two oil-water separator bodies 10 are fixedly mounted on the outer wall of the rear end of the elastic cylinder 24, and rubber cushions 25 are fixedly mounted on the rear end walls of the multiple elastic cylinders 24. The inner walls of the two oil-water separator bodies 10 are fixedly mounted with filter meshes 26, and the inner walls of the two oil-water separator bodies 10 are also fixedly mounted with guide plates 27, and the inner walls of the two oil-water separator bodies 10 are also fixedly mounted with oil collecting plates 29. Multiple adsorption columns 28 are fixedly mounted on the walls where the two guide plates 27 and the two oil collecting plates 29 are close to each other, and the outer walls of the two oil-water separator bodies 10 are fixedly sleeved with oil outlets 30.

[0025] The working principle of the utility model is as follows: when buffering is needed, the elastic cylinder 24 and the rubber pad 25 are provided to effectively reduce the excitation vibration transmitted by the platform and the supporting surface, and the fixed mounting plate 22 and the connecting hook 23 are provided to achieve a more stable and tight installation of the oil-water separator body 10 and the connecting plate 12, thereby avoiding damage to the oil-water separator body 10 caused by the excitation vibration.

[0026] When buffering is needed, since the top cover body 11 and the oil-water separator body 10 are movably connected, the dense filtering mesh 26, guide plate 27, adsorption column 28, oil collecting plate 29 and oil outlet 30 are set to achieve better separation of water and oil, reduce water pollution and the burden of water quality processing, and be more environmentally friendly and energy-saving. When the oil and water flow down, the oil in the oil and water is adsorbed to the maximum extent and the oil is retained on the surface of the adsorption column 28. The water continues to flow down along the adsorption column 28, and the oil flows along the adsorption column 28 into the oil collecting plate 29. The oil collecting plate 29 transports the filtered oil to the oil outlet 30 and discharges it from the oil-water separator body 10.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The technicians in this industry should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A hydraulic excavator oil-water separator mounting structure, comprising an oil-water separator body (10) and a top cover body (11) sealing the top oil-water separator body (10), characterized in that: There are two oil-water separator bodies (10) in total. A connection mechanism is provided on the two oil-water separator bodies (10). The connection mechanism includes two fixed ferrules (13). A connecting transverse plate (17) is provided on the two fixed ferrules (13). A connecting plate (12) is provided at the rear of the two oil-water separator bodies (10). A mounting mechanism is provided on the connecting plate (12). The mounting mechanism includes a plurality of fixed mounting plates (22) and a plurality of threaded rods (20).

2. The installation structure of an oil-water separator for a hydraulic excavator according to claim 1, characterized in that: The two fixed collars (13) are respectively fixedly mounted on the outer walls of the two oil-water separator bodies (10), and the outer walls of the connecting transverse plate (17) which are away from each other are respectively fixedly mounted on the outer walls of the two fixed collars (13).

3. The installation structure of an oil-water separator for a hydraulic excavator according to claim 1, characterized in that: A fixed support plate (14) for connecting to the connecting plate (12) is fixedly mounted on the outer walls of the two fixed collars (13), and a connecting support plate (15) is fixedly mounted on the rear end outer walls of the two fixed support plates (14).

4. The installation structure of an oil-water separator for a hydraulic excavator according to claim 3, characterized in that: A plurality of thread grooves 1 (16) are respectively formed on the outer walls of the two connecting support plates (15), and a plurality of thread grooves 2 (19) adapted to the plurality of thread grooves 1 (16) are formed on the front end outer wall of the connecting plate (12), and the positions of the plurality of thread grooves 2 (19) respectively correspond to the positions of the plurality of thread grooves 1 (16).

5. The installation structure of an oil-water separator for a hydraulic excavator according to claim 1, characterized in that: The plurality of threaded rods (20) are movably mounted in the plurality of threaded grooves one (16) and the plurality of threaded grooves two (19), and the rear ends of the plurality of threaded rods (20) are fixedly mounted with fixed handles (21).

6. The installation structure of an oil-water separator for a hydraulic excavator according to claim 1, characterized in that: The plurality of fixed installation plates (22) are respectively fixedly installed on the rear end outer wall of the connecting plate (12); the rear end wall surfaces of the plurality of fixed installation plates (22) are respectively fixedly installed with connecting hooks (23); and the rear end outer wall of the connecting plate (12) is also fixedly installed with two fixed vertical plates (18).

7. The installation structure of an oil-water separator for a hydraulic excavator according to claim 1, characterized in that: An elastic cylinder (24) is also fixedly mounted on the rear end outer wall of the connecting plate (12). There are a plurality of elastic cylinders (24), which are fixedly mounted in parallel on the rear end outer walls of the elastic cylinders (24). Rubber cushions (25) are fixedly mounted on the rear end wall surfaces of the plurality of elastic cylinders (24).

8. The installation structure of an oil-water separator for a hydraulic excavator according to claim 1, characterized in that: A filter mesh (26) is fixedly mounted on the inner walls of the two oil-water separator bodies (10), a guide plate (27) is fixedly mounted on the inner walls of the two oil-water separator bodies (10), an oil collecting plate (29) is fixedly mounted on the inner walls of the two oil-water separator bodies (10), a plurality of adsorption columns (28) are fixedly mounted on the mutually adjacent wall surfaces of the two guide plates (27) and the two oil collecting plates (29), and an oil outlet (30) is fixedly sleeved on the outer walls of the two oil-water separator bodies (10).