Cleaning device for charging basket adhered with lime

By designing a cleaning device for lime-adhesive baskets, using chemical reactions between water and acetic acid, air stirring and rotating brushes to assist in cleaning, the problems of high labor intensity, low efficiency and dust pollution in the prior art are solved, and efficient and environmentally friendly cleaning effects are achieved.

CN222568683UActive Publication Date: 2025-03-07山东冠华蛋白肠衣有限公司
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Patent Information

Application Number
CN202420600602.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-07
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

When cleaning lime-adhesive baskets, the prior art labor intensity is high, the labor efficiency is low, and mechanical cleaning is prone to dust, pollute the environment and endanger the health of workers.

Method used

A cleaning device is designed, including a box, an aeration line, a water and acetic acid line, and a rotating brush. By putting the basket into the box, using the chemical reaction of water and acetic acid, combined with air stirring and the auxiliary cleaning of the rotating brush, the lime cleaning on the surface of the basket is achieved.

Benefits of technology

It reduces labor intensity, improves cleaning efficiency, reduces dust pollution, and ensures workers' health and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning device for a charging basket adhered with lime, which solves the problems of lower cleaning efficiency and higher labor intensity of the charging basket adhered with lime in the prior art, and has the beneficial effects of ensuring the cleaning effect and efficiency of the charging basket, and the specific scheme is as follows: the cleaning device for the charging basket adhered with lime comprises a box body, the box body is hollow, the volume of the box body is larger than the volume of the charging basket, an aeration pipeline is arranged at the bottom in the box body and penetrates through the box body, and a plurality of open holes are formed in the part, located in the box body, of the aeration pipeline so that compressed air can be introduced into the box body; an opening is formed in the top of the box body, and a first pipeline and a second pipeline are arranged at the opening in the top of the box body; the first pipeline is connected with a water source, the second pipeline is connected with an acetic acid storage tank, and a rotating brush is arranged at the side part and / or the bottom of the concave part of the box body and can rotate relative to the box body.
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Description

Technical Field

[0001] The utility model relates to the field of material basket cleaning, in particular to a cleaning device for a material basket stuck with lime. Background Art

[0002] The statements in this section merely provide background technical information related to the present invention and do not necessarily constitute prior art.

[0003] In the production process of collagen casings, the cowhide must be coated with ash (calcium hydroxide). After the ash skin is loaded into the basket, the paste-like lime on its surface will stick to the surface of the basket. After natural air drying, the accumulation will become thicker and thicker. The increasingly thick lime affects the normal use of the basket. In order to avoid the accumulation of lime, the basket with lime must be cleaned.

[0004] At present, manufacturers mainly use manual handheld machinery to clean the baskets with lime. The inventors found that the existing cleaning method has the following shortcomings:

[0005] Manual cleaning with tools is difficult, resulting in high labor intensity, low labor efficiency, and inconsistent cleaning effects.

[0006] Mechanical cleaning easily generates dust, and the dust generated in the factory environment not only pollutes the environment, but also endangers the health of workers. Utility Model Content

[0007] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a cleaning device for a basket with lime stuck on it, so as to reduce labor intensity, improve cleaning efficiency and reduce dust pollution.

[0008] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0009] A cleaning device for a basket with lime stuck on it includes a cleaning device for a basket with lime stuck on it, characterized in that it includes a box body, the box body is hollow, the volume of the box body is larger than the volume of the basket, an aeration pipeline is arranged at the bottom of the box body, the aeration pipeline passes through the box body, a portion of the aeration pipeline located in the box body is provided with a plurality of openings to allow compressed air to pass into the box body, the box body has an opening at the top, a first pipeline and a second pipeline are arranged at the opening at the top of the box body, the first pipeline is connected to a water source, and the second pipeline is connected to an acetic acid storage tank, a rotating brush is arranged on the side and / or bottom of the recessed portion of the box body, and the rotating brush is rotatable relative to the box body.

[0010] As described above, the cleaning device puts the material basket with lime stuck on it into the box, the first pipe can pass water into the box, the second pipe can pass acetic acid into the box, the lime on the material basket reacts chemically with the acetic acid to produce calcium acetate that is easily soluble in water, so that the lime on the surface of the material basket is cleaned, and the aeration pipe can pass air into the box, and the stirring effect of the air can accelerate the reaction speed and improve the cleaning efficiency; the rotating brush can further contact with the lime on the surface of the material basket during the rotation process, which is conducive to the falling of the lime and further helps to accelerate the cleaning of the material basket.

[0011] As described above, in the cleaning device for a basket with lime stuck on it, the rotating brush installed on the inner wall of the box body is the first rotating brush, the rotating brush installed on the bottom of the box body is the second rotating brush, the second rotating brush is located on the side of the aeration pipeline, the second rotating brush is used for auxiliary cleaning of lime stuck on the bottom of the basket, and the first rotating brush on the side wall is used for auxiliary cleaning of lime stuck on the side of the basket.

[0012] In the cleaning device for a basket with lime stuck on it as described above, the rotating brush is fixed to a rotating shaft, the rotating shaft is connected to a power source, the power source is installed on the box, and the power source drives the rotating brush to rotate through the rotating shaft, thereby assisting in cleaning the side walls and bottom of the basket, which is beneficial to cleaning the lime stuck on the side walls and bottom of the basket.

[0013] As described above, in the cleaning device for the basket with lime stuck on it, the rotating brush comprises a cylinder fixed to the rotating shaft, a cleaning brush is fixed in the annular direction of the cylinder, and the cleaning brush is fixed to the surface of the cylinder.

[0014] As described above, in the cleaning device for a basket with lime stuck on it, at least one rotating brush is provided on the inner side wall of the box body.

[0015] As described above, the cleaning device for the basket with lime stuck on it is provided with the rotating brush on each side wall of the box body, and at least one rotating brush is provided on each side wall. The provision of multiple rotating brushes can facilitate the removal of lime from the outer surface of the basket.

[0016] The cleaning device for a basket with lime stuck on it as described above, wherein the first pipeline is provided with a first switch, and the second pipeline is provided with a second switch, and the first switch and the second switch are respectively connected to a controller separately, and the controller controls the opening or closing of the first switch and the second switch;

[0017] A sewage pipe is arranged at the bottom of the box body, and a third switch is arranged on the sewage pipe. The third switch is connected to the controller. The controller can control the third switch to open to discharge sewage. After the sewage is discharged, the controller controls the first switch and the second switch to open to inject water and acetic acid into the box body.

[0018] In the cleaning device for a basket with lime as described above, the outlet end of the first pipeline and the outlet end of the second pipeline are both arranged above the opening of the box body, and the outlet end of the first pipeline is arranged at a distance from the outlet end of the second pipeline.

[0019] As described above, the cleaning device for the basket with lime stuck on it is provided with a cover plate at the top opening of the box body, and the cover plate can be opened relative to the box body. After the cover plate is covered on the box body, a force is applied downward from the top to the basket with lime stuck on it, so that the basket is immersed in the liquid, thereby avoiding the problem of poor cleaning effect caused by the basket floating on the bottom.

[0020] The cleaning device for the basket with lime stuck on it as described above, wherein the cover plate is provided with a viewing window to facilitate observation of the situation inside the box;

[0021] The cover plate is provided with through holes corresponding to the outlet ends of the first pipeline and the second pipeline, respectively, so as to facilitate the injection of water and acetic acid through the corresponding through holes of the cover plate.

[0022] The beneficial effects of the above utility model are as follows:

[0023] 1) In the utility model, a basket with lime stuck on it is placed in a box body, water can be introduced into the box body through a first pipe, acetic acid can be introduced into the box body through a second pipe, the lime on the basket reacts chemically with the acetic acid to produce calcium acetate that is easily soluble in water, thereby cleaning the lime on the surface of the basket, and air can be introduced into the box body through an aeration pipe, which can accelerate the reaction speed and improve the cleaning efficiency under the stirring effect of the air; the rotating brush can further contact with the lime on the surface of the basket during the rotation process, which is conducive to the falling of the lime and further helps to accelerate the cleaning rate of the basket, and the cooperation between the aeration pipe and the rotating brush is conducive to improving the cleaning efficiency of the basket.

[0024] 2) In the utility model, acetic acid is used to react with lime to remove the lime on the surface of the basket. The cleaning process is carried out in the box, and there is no need to rely solely on manual hand-held tools for cleaning, which reduces the intensity of manual labor and fully ensures the cleaning effect; and the cleaning is carried out in water, which does not generate dust, avoids pollution to the environment, and protects the health of workers.

[0025] 3) The rotating brush structure of the utility model is reasonably arranged and can be arranged on the inner wall or the bottom of the box body, so that the cleaning brush can effectively contact the lime on the outer wall and the bottom of the basket, which is beneficial to assist in cleaning the side wall and the bottom of the basket.

[0026] 4) In the utility model, a cover plate is arranged on the top of the box body, and the cover plate can be opened relative to the box body. After the cover plate is covered on the box body, a force is provided downward from the top to the basket with lime stuck on it, so that the basket is immersed in the liquid, which is convenient for the rotating brush and the aeration pipeline to fully play their roles, and avoids the problem of poor cleaning effect caused by the basket floating up. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0028] Figure 1 It is a schematic diagram of a cleaning device for a basket with lime stuck on it according to one or more embodiments of the utility model.

[0029] In the figure: the distances or sizes between parts are exaggerated to show the positions of various parts, and the schematic diagram is for reference only.

[0030] Among them: 1. first pipeline, 2. second pipeline, 3. power source, 4. rotating shaft, 5. cylinder, 6. box body, 7. sewage pipe, 8. aeration pipeline. DETAILED DESCRIPTION

[0031] It should be noted that the following detailed descriptions are all illustrative and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0032] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless otherwise explicitly stated in the present invention, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or their combinations;

[0033] As introduced in the background technology, the existing technology has the problem of low cleaning efficiency for the basket with lime stuck on it. In order to solve the above technical problem, the utility model proposes a cleaning device for the basket with lime stuck on it.

[0034] In a typical implementation of the present invention, reference is made to Figure 1As shown, a cleaning device for a basket with lime stuck on it includes a cleaning device for a basket with lime stuck on it, characterized in that it includes a box body 6, the box body 6 is hollow, the volume of the box body 6 is larger than the volume of the basket, an aeration pipeline 8 is arranged at the bottom of the box body 6, the aeration pipeline 8 passes through the box body 6, a portion of the aeration pipeline 8 located in the box body 6 is provided with a plurality of openings for introducing compressed air into the box body 6, the box body 6 has an opening at the top, a first pipeline 1 and a second pipeline 2 are arranged at the opening at the top of the box body, the first pipeline 1 is connected to a water source (which can be tap water), the second pipeline 2 is connected to an acetic acid storage tank, a rotating brush is arranged on the side and / or bottom of the recessed portion of the box body, and the rotating brush is rotatable relative to the box body.

[0035] It should be noted that the box 6 has a set length, width and height, and 2, 3 or 4 baskets of lime can be placed in the box at the same time, and a maximum of 4 or 6 baskets of lime can be placed at the same time. Of course, in other examples, the volume of the box can also meet the simultaneous cleaning of other numbers of baskets of lime.

[0036] Regarding the acetic acid storage tank, it is used to store acetic acid, and the acetic acid storage tank can be arranged higher than the outlet end of the second pipeline.

[0037] It is easy to understand that the outlet end of the first pipeline 1 and the outlet end of the second pipeline 2 are both arranged above the opening of the box body 6, and the outlet end of the first pipeline and the outlet end of the second pipeline are arranged at a distance. At the same time, the outlet end of the first pipeline and the outlet end of the second pipeline are both arranged higher than the top of the box body to facilitate the setting of the cover plate.

[0038] In some examples, a cover plate is provided at the top opening of the box body 6, the length of the cover plate is greater than the length of the box body, the width of the cover plate is greater than the width of the box body, and the cover plate can be opened relative to the box body. Specifically, the cover plate is not connected to the box body, and when the material basket needs to be placed or taken out, the cover plate can be removed relative to the box body. After the cover plate is covered on the box body, a force is provided from the top to the bottom of the material basket with lime stuck on it, so that the material basket is immersed in the liquid, thereby avoiding the problem of poor cleaning effect caused by the material basket floating up;

[0039] Considering that acetic acid may need to be added during the cleaning process, a viewing window is provided on the cover plate, and the viewing window is made of glass or a transparent acrylic plate for easy observation; accordingly, a through hole is provided on the cover plate, and the through hole is located below the outlet end of the first pipeline and the outlet end of the second pipeline, so that water and acetic acid can be added separately without moving the cover plate.

[0040] It needs to be explained that the aeration pipe 8 is fixed to the bottom of the box body. One or more aeration pipes 8 can be provided. The interval between two adjacent aeration pipes 8 is set, and they can be fixed by semicircular clamps and bolts. The aeration pipe 8 is provided with multiple openings to facilitate the introduction of compressed air into the liquid in the box body; the part of the aeration pipe 8 located outside the box body 6 is connected to the compressed air generating device, and the compressed air generating device can be an aerator. The aerator is located on the outside of the box body, and the aerator works to pass compressed air into the box body through the aeration pipe, wherein the aerator specifically adopts an existing microporous aerator.

[0041] In this embodiment, the rotating brush installed on the inner wall of the box body 6 is the first rotating brush, and the rotating brush installed on the bottom of the box body 6 is the second rotating brush. The second rotating brush is located on the side of the aeration pipeline. The second rotating brush is used to assist in cleaning the lime stuck to the bottom of the basket, and the first rotating brush on the side wall is used to assist in cleaning the lime stuck to the side of the basket.

[0042] It needs to be explained that the rotating brush is fixed to the rotating shaft 4, the rotating shaft 4 is connected to the power source 3, the power source 3 can be a waterproof motor, the first power source of the first rotating brush is installed on the inner wall of the box body 6, and the second power source of the second rotating brush is installed at the bottom of the box body. Each power source 3 drives the first rotating brush or the second rotating brush to rotate through the corresponding rotating shaft, thereby assisting in cleaning the side walls and bottom of the basket, which is beneficial to cleaning the lime stuck on the side walls and bottom of the basket.

[0043] In this embodiment, the rotating brush includes a cylinder 5 fixed to the rotating shaft 4, the cylinder 5 has a set diameter, and a cleaning brush is fixed circumferentially to the cylinder 5. The cleaning brush is specifically a wire brush, which is detachably fixed to the surface of the cylinder. The wire brush is spirally arranged on the outer surface of the cylinder 5. Bolts pass through the end of the wire brush and are fixed to the end of the cylinder. The wire brush can be replaced by removing the bolts.

[0044] It should be noted that at least one rotating brush is provided on the inner wall of the box body 6 .

[0045] Specifically, each side wall in the box body 6 is provided with a rotating brush, and each side wall is provided with at least one rotating brush. The number of rotating brushes can be selected according to the volume of the box body. The provision of multiple rotating brushes can facilitate the removal of lime from the outer surface of the basket.

[0046] In addition, the first pipeline 1 is provided with a first switch, and the second pipeline 2 is provided with a second switch. The first switch 1 and the second switch 2 are respectively connected to the controller separately, and the controller controls the opening or closing of the first switch and the second switch;

[0047] A sewage pipe 7 is arranged at the bottom of the box body 6. Since the box body 6 is usually fixed to the ground, the sewage pipe 7 is located at the side wall of the box body 6. A third switch is arranged on the sewage pipe 7. The third switch is connected to the controller. The controller can control the third switch to open to discharge sewage. After the sewage is discharged, the controller controls the first switch and the second switch to open to inject water and acetic acid into the box body.

[0048] Specifically, the first switch, the second switch and the third switch are all solenoid valves, and the opening of each solenoid valve is controlled by a controller. The controller can open the third switch after a set time, close the third switch after drainage is completed, and open the first switch and the second switch. The opening time of the second switch is shorter than the opening time of the first switch.

[0049] In some examples, a liquid level sensor is provided in the box 6, and the liquid level sensor is connected to the controller. The controller controls the first switch to be closed. During the cleaning process of the basket with lime, the controller controls the second switch to be opened at set time intervals, or opens the second switch after a manually set time.

[0050] It should be noted that the controller is also connected to the compressed air generating device. The controller turns on the compressed air generating device at set intervals, or, when no bubbles are found after manual observation through the visual window, the compressed air generating device is controlled to turn on. The controller is specifically a PLC controller or other types of controllers. The controller is connected to control buttons for convenient manual operation. The control buttons are the corresponding control buttons of the first switch, the second switch and the third switch respectively.

[0051] The cleaning device provided in this embodiment puts a basket with lime stuck on it into a box body, and the first pipe can pass water into the box body, and the second pipe can pass acetic acid into the box body. The lime on the basket reacts chemically with the acetic acid to produce calcium acetate that is easily soluble in water, thereby cleaning the lime on the surface of the basket. The aeration pipe can pass air into the box body, and the stirring effect of the air can accelerate the reaction speed and improve the cleaning efficiency. The rotating brush can further contact with the lime on the surface of the basket during the rotation process, which is conducive to the falling of the lime and further helps to speed up the cleaning of the basket. When the cover plate is not covered, the person can use a cleaning tool such as a cleaning brush to assist in cleaning the lime stuck on the inside of the basket, which is further conducive to the dissolution of the lime in the liquid. Of course, the person can also not participate. Moreover, the rotating brush is also conducive to cleaning other debris on the surface of the basket, thereby effectively ensuring the cleaning effect of the basket. The entire cleaning process does not require excessive human participation, fully reduces the workload, and ensures the cleaning effect.

[0052] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A cleaning device for a basket with lime stuck on it, characterized in that: The invention comprises a box body, which is hollow and has a volume larger than that of the basket. An aeration pipeline is arranged at the bottom of the box body, the aeration pipeline passes through the box body, a portion of the aeration pipeline located inside the box body is provided with a plurality of openings for introducing compressed air into the box body, the top of the box body has an opening, a first pipeline and a second pipeline are arranged at the opening at the top of the box body, the first pipeline is connected to a water source, the second pipeline is connected to an acetic acid storage tank, a rotating brush is arranged on the side and / or bottom of the recessed portion of the box body, and the rotating brush is rotatable relative to the box body.

2. The cleaning device for a basket with lime stuck on it according to claim 1, characterized in that: The rotating brush installed on the inner wall of the box body is the first rotating brush, and the rotating brush installed on the bottom of the box body is the second rotating brush. The second rotating brush is located on the side of the aeration pipeline.

3. The cleaning device for a basket with lime stuck on it according to claim 1, characterized in that: The rotating brush is fixed to a rotating shaft, the rotating shaft is connected to a power source, and the power source is installed on the box.

4. The cleaning device for a basket with lime stuck on it according to claim 3, characterized in that: The rotating brush comprises a cylinder fixed to the rotating shaft, and a cleaning brush is circumferentially fixed to the cylinder.

5. The cleaning device for a basket with lime stuck on it according to claim 1, characterized in that: The inner wall of the box body is provided with at least one rotating brush.

6. The cleaning device for a basket with lime stuck on it according to claim 1, characterized in that: Each side wall in the box body is provided with the rotating brush, and each side wall is provided with at least one rotating brush.

7. The cleaning device for a basket with lime stuck on it according to claim 1, characterized in that: The first pipeline is provided with a first switch, the second pipeline is provided with a second switch, and the first switch and the second switch are separately connected to the controller respectively; A sewage pipe is arranged at the bottom of the box body, and a third switch is arranged on the sewage pipe, and the third switch is connected to the controller.

8. The cleaning device for a basket with lime stuck on it according to claim 1, characterized in that: The outlet end of the first pipeline and the outlet end of the second pipeline are both arranged above the opening of the box body, and the outlet end of the first pipeline and the outlet end of the second pipeline are arranged at a distance.

9. The cleaning device for a basket with lime stuck on it according to claim 8, characterized in that: A cover plate is arranged at the top opening of the box body, and the cover plate can be opened relative to the box body.

10. The cleaning device for a basket with lime stuck on it according to claim 9, characterized in that: The cover plate is provided with a viewing window; The cover plate is provided with through holes corresponding to the outlet ends of the first pipeline and the second pipeline respectively.