Water-based ink gravure plate roller
By designing the split detachable structure of the water-based ink gravure plate roller, the flexible positioning and length adjustment of the plate roller are achieved by using fixed plug sleeves and adjustable threaded holes, the problem of high equipment investment cost caused by the axial dimension fixation of the plate roller in the prior art is solved, and lower printing costs and higher production economy are achieved.
Patent Information
- Application Number
- CN202421361077.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-14
AI Technical Summary
In the prior art, due to the fixed axial dimensions of the plate rollers adapted to the inner shaft, a large amount of investment costs of printing equipment are consumed in local patterns with a small width, and the economy is poor.
A water-based ink gravure plate roller is designed, and a split removable structure with the inner shaft and the plate roller sleeve on the outside of the inner shaft is designed to achieve flexible positioning and length adjustment of the plate roller by fixing the plug sleeve and adjustable threaded hole.
It realizes flexible replacement and length adjustment of plate rollers, reduces waste of equipment and consumables, reduces printing costs, and improves the comprehensive economicality of production.
Smart Images

Figure CN222571833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing, and more specifically to a water-based ink gravure printing plate roller. Background Art
[0002] Gravure printing is one of the most common basic printing methods in the printing field. It is a printing method that uses gravure printing. In gravure printing, the blank part on the printing plate is higher than the printed image part, and the height difference is large. The blank part is located on the same plane or the same curved surface, and the concave image part forms a mesh to hold the ink. Through the effect of printing pressure, the image imprint is transferred to the surface of the substrate.
[0003] The gravure plate roller is generally an integrated structure of the shaft and roller, which is inconvenient to transport and store. In the prior art, some gravure plate rollers with a detachable plate roller and inner shaft have appeared, but the inner shaft can only adapt to the plate roller with a fixed axial size. Due to the large size differences such as the width of the printing plate during the printing process, when printing a local pattern with a smaller width, a longer plate shaft is still used as the bearing substrate, which undoubtedly consumes a lot of printing equipment investment costs and has poor economic efficiency. Utility Model Content
[0004] The utility model aims to provide a water-based ink gravure printing plate roller, which can solve the problems of high printing equipment investment cost and poor economy in the prior art due to the fixed axial size of the plate roller adapted by the inner shaft.
[0005] The utility model provides the following technical solution: a water-based ink gravure printing plate roller, comprising an inner shaft and a plate roller sleeved on the outer side of the inner shaft, characterized in that a fixed plugging sleeve located at both ends of the plate roller is sleeved on the outer side of the inner shaft, the plate roller is positioned and fixed on the inner shaft by the fixed plugging sleeve, two groups of adjustable threaded holes are symmetrically provided at both ends of the inner shaft, each group of adjustable threaded holes is provided with at least two, a mounting hole is provided on the fixed plugging sleeve, and the fixed plugging sleeve and the inner shaft are fixedly connected by bolts passing through the mounting holes and connecting with the adjustable threaded holes.
[0006] Furthermore, the fixed blocking sleeve includes an outer ring and an inner sleeve. The outer ring is located on the outer side of the end of the plate roller and cooperates with the stopper at the end of the plate roller. The outer side of the inner sleeve has an outer conical surface whose outer diameter gradually decreases in the direction away from the outer ring. The inner sleeve is inserted into the plate roller and the inner side of the end of the plate roller has an inner conical surface that cooperates with the outer conical surface.
[0007] Furthermore, the plate roller is a hollow structure, including a main roller body, a support ring and connecting rings located inside both ends of the main roller body, the inner cone surface is located inside the connecting ring, and multiple support rings are provided and supported between the main roller body and the inner shaft.
[0008] Furthermore, the inner side surface of the support ring is provided with a rubber ring which is in extrusion contact with the inner shaft.
[0009] Furthermore, the outer sleeve ring includes a main ring body and an outer stopper protruding radially outward along the main ring body, the outer stopper is used to cooperate with the end of the plate roller, and the mounting hole is arranged on the main ring body.
[0010] Furthermore, two outer stoppers and two mounting holes are provided, and the two outer stoppers and the two mounting holes are symmetrically cross-distributed relative to the center of the main ring body.
[0011] Furthermore, a connecting flange is provided at the end of the main roller body, a connecting hole is provided on the connecting flange, and a connecting stud is provided on the side of the outer stopper facing the inner sleeve. During installation, the connecting stud passes through the connecting hole and the connecting flange is connected and fixed to the outer sleeve using a connecting nut.
[0012] Beneficial effect: The specific installation and use of the water-based ink gravure roller are as follows: a fixed plugging sleeve is put on the inner shaft and slides along the inner shaft to the corresponding adjustable threaded hole, a bolt is used to pass through the installation hole and connect it to the adjustable threaded hole, one end of the fixed plugging sleeve is installed, the roller is put on, and then the other fixed plugging sleeve is installed to complete the overall installation of the gravure roller; when replacing rollers of different lengths, the previous roller is removed, the bolts are removed and the position of the fixed plugging sleeve on the inner shaft is adjusted according to the length of the next roller, and after adjustment, the fixed plugging sleeve is tightened with bolts, and the next roller and the other fixed plugging sleeve are installed in turn; based on the above process, the water-based ink gravure roller not only adopts a split detachable structure, but also can replace different rollers according to printing and equipment conditions to meet flexible and general production needs. In addition, the inner shaft is compatible with rollers of different lengths, and the operator can flexibly adjust the length of the roller according to the printing format, effectively reducing the waste of equipment consumables, thereby achieving the advantages of saving printing costs and improving the comprehensive economy of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a specific embodiment 1 of a water-based ink gravure printing plate roller of the utility model;
[0014] Figure 2 This is a schematic diagram of the internal structure of a specific embodiment 1 of a water-based ink gravure printing plate roller of the utility model;
[0015] Figure 3 It is a schematic diagram of a fixed plugging sleeve in a specific embodiment 1 of a water-based ink gravure printing plate roller of the utility model;
[0016] Figure markings: 1-inner shaft; 2-plate roller; 21-main roller body; 22-connecting ring; 23-connecting flange; 24-support ring; 25-rubber ring; 3-fixed plugging sleeve; 31-outer ring; 311-main ring body; 312-outer stopper; 32-inner sleeve; 34-mounting hole; 35-connecting stud; 4-adjustable threaded hole; 5-bolt; 6-connecting nut. DETAILED DESCRIPTION
[0017] The utility model is described in detail below in conjunction with the accompanying drawings.
[0018] Specific embodiment 1 of a water-based ink gravure printing plate roller of the utility model:
[0019] like Figure 1 As shown, the water-based ink gravure plate roller comprises an inner shaft 1 and a plate roller 2 sleeved on the outer side of the inner shaft 1. The outer side of the inner shaft 1 is also sleeved with fixed plugging sleeves 3 located at both ends of the plate roller 2. The plate roller 2 is positioned and fixed on the inner shaft 1 through the fixed plugging sleeves 3 at both ends. Two groups of adjustable threaded holes 4 are symmetrically opened at both ends of the inner shaft 1, and each group of adjustable threaded holes 4 is provided with at least two. In this embodiment, each group of adjustable threaded holes 4 is provided with 5, and the two fixed plugging sleeves 3 are connected to the adjustable threaded holes 4 on the inner shaft through bolts 5 respectively.
[0020] like Figure 2 As shown, the fixed plugging sleeve 3 includes an outer sleeve 31 and an inner sleeve 32. The outer sleeve 31 is located outside the end of the plate roller 2. The outer sleeve 31 includes Figure 3 The main ring body 311 and the outer stopper 312 protruding radially outward from the main ring body are shown, wherein the outer stopper 312 is used to cooperate with the end of the plate roller 2, and the main ring body 311 is provided with a mounting hole 34, and the bolt 5 passes through the mounting hole 34 and is connected with the adjustable threaded hole 4 to realize the fixed connection between the fixed plug sleeve 3 and the inner shaft 1. In this embodiment, two outer stoppers 312 and two mounting holes 34 are provided, and the two outer stoppers and two mounting holes are symmetrically cross-distributed relative to the center of the main ring body.
[0021] During installation, the inner sleeve 32 is inserted into the end of the plate roller 2. The plate roller 2 is a hollow structure, including a main roller body 21, a connecting ring 22, a connecting flange 23 and a plurality of supporting rings 24, wherein the connecting ring 22 is located inside the two ends of the main roller body 21, and the outer sleeve 32 has an outer conical surface with an outer diameter gradually decreasing in the direction away from the outer ring 31, and the inner side of the connecting ring 22 has an inner conical surface corresponding to the outer conical surface. The conical surface matching structure is provided to facilitate the operation of fixing the plug sleeve 3 and the plate roller 2 to insert each other and make the two fit tightly. Multiple supporting rings 24 are provided and supported between the main roller body 21 and the inner shaft 1. On the basis of reducing the amount of plate roller material, the overall structural strength and deformation resistance of the plate roller 2 are guaranteed, and the subsequent printing effect is guaranteed. The inner side of the supporting ring 24 is provided with a rubber ring 25 that is pressed and contacted with the inner shaft 1. On the one hand, the supporting ring 24 is matched with the inner shaft 1 to prevent displacement, and on the other hand, it prevents the plate roller 2 from scratching the inner shaft surface during movement, which plays a protective role.
[0022] In addition, the connecting flange 23 is arranged at the two end portions of the main roller body 2, and the connecting hole is arranged on the connecting flange 23. The outer stop block 312 is provided with a connecting stud 35 on the side facing the inner sleeve 32. During installation, the connecting stud 35 passes through the connecting hole and the connecting flange 23 is connected and fixed to the outer sleeve 31 using the connecting nut 6; a firm anti-rotation connection between the fixed blocking sleeve 3 and the plate roller is realized, thereby improving the movement stability of the plate roller in the subsequent printing process.
[0023] When the water-based ink gravure printing plate roller of the utility model is specifically installed and disassembled: a fixed plugging sleeve is sleeved on the inner shaft and slid along the inner shaft to the corresponding adjustable threaded hole, a bolt is used to pass through the installation hole and connected with the adjustable threaded hole, one end of the fixed plugging sleeve is installed, the plate roller is sleeved, and then the other fixed plugging sleeve is installed, and the overall installation of the gravure printing plate roller can be completed; when replacing plate rollers of different lengths, a fixed plugging sleeve is first removed, and then the previous plate roller is removed, the bolts are removed and the position of the fixed plugging sleeve on the inner shaft is adjusted according to the length of the next plate roller, and after adjustment is in place, the fixed plugging sleeve is then fixed with bolts, and the next plate roller and the other fixed plugging sleeve are installed in sequence.
[0024] This water-based ink gravure printing plate roller adopts a split and detachable structure, which not only meets the production needs of replacing the plate roller according to the printing and equipment conditions in the actual production process, but also has flexibility and versatility; the inner shaft can be adapted to plate rollers of different lengths, which is convenient for operators to flexibly adjust the length of the plate roller according to the printing format, significantly reducing the waste of equipment consumables, and achieving the comprehensive advantages of reducing printing costs and improving the overall economic efficiency of production.
[0025] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims
1. A water-based ink gravure printing plate roller, comprising an inner shaft and a plate roller sleeved on the outer side of the inner shaft, characterized in that the inner The outer sleeve of the shaft is provided with fixed plugging sleeves located at both ends of the plate roller. The plate roller is positioned and fixed on the inner shaft through the fixed plugging sleeves. Two groups of adjustable threaded holes are symmetrically opened at both ends of the inner shaft, and each group of adjustable threaded holes is provided with at least two. The fixed plugging sleeve is provided with mounting holes, and the fixed plugging sleeve and the inner shaft are fixedly connected by bolts passing through the mounting holes and connecting with the adjustable threaded holes.
2. A water-based ink gravure roller as claimed in claim 1, characterized in that: The fixed blocking sleeve includes an outer ring and an inner sleeve. The outer ring is located on the outer side of the end of the plate roller and cooperates with the stopper at the end of the plate roller. The outer side of the inner sleeve has an outer conical surface whose outer diameter gradually decreases in the direction away from the outer ring. The inner sleeve is inserted into the plate roller and the inner side of the end of the plate roller has an inner conical surface that cooperates with the outer conical surface.
3. A water-based ink gravure roller as claimed in claim 2, characterized in that: The plate roller is a hollow structure, including a main roller body, a support ring and connecting rings located inside the two ends of the main roller body, the inner cone surface is located inside the connecting ring, and multiple support rings are provided and supported between the main roller body and the inner shaft.
4. A water-based ink gravure roller as claimed in claim 3, characterized in that: The inner side surface of the support ring is provided with a rubber ring which is in extrusion contact with the inner shaft.
5. A water-based ink gravure roller as claimed in claim 2, 3 or 4, characterized in that: The outer sleeve ring comprises a main ring body and an outer stopper protruding radially outwardly along the main ring body, wherein the outer stopper is used for stopping and cooperating with the end of the plate roller, and the mounting hole is arranged on the main ring body.
6. A water-based ink gravure roller as claimed in claim 5, characterized in that: The outer stopper and the mounting hole are both provided in two pieces, and the two outer stoppers and the two mounting holes are cross-distributed symmetrically relative to the center of the main ring body.
7. A water-based ink gravure printing plate roller as claimed in claim 5, characterized in that: A connecting flange is arranged at the end of the main roller body, a connecting hole is arranged on the connecting flange, and a connecting stud is arranged on the side of the outer stopper facing the inner sleeve. During installation, the connecting stud passes through the connecting hole and the connecting flange is connected and fixed to the outer sleeve using a connecting nut.