High-humic-acid organic fertilizer particle forming device
By using pretreatment components and pellet forming components in the organic fertilizer pellet forming device, efficient pretreatment and molding of raw materials is achieved, and problems of long forming time and difficult particle discharge in the prior art are solved, and production efficiency and particle collection efficiency are improved.
Patent Information
- Application Number
- CN202421283238.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-06
AI Technical Summary
The existing organic fertilizer pellet forming device consumes a lot of time during the crushing and compression forming process, affecting the forming efficiency and production efficiency. At the same time, the formed particles are difficult to be discharged quickly, affecting the collection efficiency.
A high humic acid organic fertilizer pellet forming device is designed, using pretreatment components and pellet forming components, and raw materials are pretreated and extruded through screw conveying sheets, and the cutting head is used to form particles, and the automatic inclination of the molding cylinder is achieved through a PLC controller and an electric telescopic rod to facilitate rapid discharge of particles.
It improves the particle forming efficiency of raw materials and the production efficiency of organic fertilizers, liberates labor, simplifies the production process, and realizes rapid collection of particles after forming, improving the overall production efficiency.
Smart Images

Figure CN222590799U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of organic fertilizer particle forming, in particular to a high-humic acid organic fertilizer particle forming device. Background Art
[0002] As the demand for efficient and environmentally friendly fertilizers in agriculture continues to increase, high humic acid organic fertilizers have attracted widespread attention due to their excellent soil improvement and crop yield-increasing effects. During production, the precipitated humic acid liquid is mixed with inorganic fertilizer in a mass ratio of 1:4, and then made into granular composite bio-organic fertilizers with a diameter of 3-5mm. At this time, a granule making machine is required.
[0003] After searching, the patent number is CN217796551U, which discloses an organic fertilizer particle forming device. Although the organic material can be completely crushed by automatic crushing and then compressed and formed, and the inside of the discharge box is stirred at the same time to prevent the discharge port from being blocked, so as to solve the problems raised in the above-mentioned background technology, when in use, it takes a lot of time to compress and mold the crushed material, which affects the molding efficiency of the particles and further affects the production efficiency of the particles. In addition, the formed particles are difficult to be quickly and completely discharged from the horizontally arranged discharge box, which affects the collection of the particles.
[0004] Therefore, a high humic acid organic fertilizer particle forming device is proposed. Utility Model Content
[0005] The utility model aims to provide a high-humic acid organic fertilizer particle forming device.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A high-humic acid organic fertilizer particle forming device comprises: a feed barrel, a storage hopper is connected to the edge position of the top end of the feed barrel, a first discharge pipe is connected to the edge position of the bottom end of the feed barrel, the storage hopper and the first discharge pipe are respectively located on both sides of the feed barrel, a pretreatment component is arranged in the feed barrel, the pretreatment component comprises a transmission shaft rotatably installed in the feed barrel, a spiral conveying piece is fixedly installed on the outer side of the transmission shaft, the outer wall of the spiral conveying piece is tightly fitted with the inner wall of the feed barrel, a forming disk is also fixedly installed in the feed barrel, and a plurality of through holes are evenly opened on the forming disk.
[0008] Preferably, a first motor is fixedly mounted on the side wall of the feeding cylinder, and an output end of the first motor extends into the feeding cylinder and is fixedly connected to the central axis of the transmission shaft.
[0009] Preferably, the forming disk is arranged at the first discharge pipe, and the end of the transmission shaft away from the first motor is rotatably mounted on the forming disk.
[0010] Preferably, a forming cylinder is arranged below the first discharge pipe, the top end of the forming cylinder is opened, a second discharge pipe is opened at the bottom end of the forming cylinder, and a solenoid valve adapted to the second discharge pipe is arranged on the side wall of the forming cylinder.
[0011] Preferably, a particle forming assembly is arranged in the forming cylinder, and the particle forming assembly includes a connecting shaft rotatably mounted on the bottom end of the forming cylinder, a plurality of cutting heads are evenly and fixedly mounted on the bottom wall of the connecting shaft, a second motor is fixedly mounted on the bottom end of the forming cylinder, and an output end of the second motor is fixedly connected to the bottom wall of the connecting shaft.
[0012] Preferably, a PLC controller is fixedly mounted on the side wall of the forming cylinder, and the PLC controller is electrically connected to the first motor, the second motor and the solenoid valve.
[0013] Preferably, two support rods and an electric telescopic rod are evenly fixedly installed on the bottom end of the forming cylinder, the electric telescopic rod is electrically connected to the PLC controller, and the electric telescopic rod is located between the two support rods.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. By setting a pretreatment component, when the first motor is energized, the first motor can drive the transmission shaft to rotate in the feed barrel. At this time, the spiral conveying piece on the outside of the transmission shaft can drive the raw materials in the storage hopper to continuously transport to the other end of the feed barrel. When the raw materials move to the forming disk, the spiral conveying piece can squeeze the raw materials through the through holes on the forming disk. At this time, the raw materials can be formed into long strips after extrusion, and the raw materials can be pretreated, which is beneficial to the subsequent processing of the raw materials and the particle forming efficiency of the raw materials. The raw materials are continuously extruded and conveyed by the spiral conveying piece, which can liberate labor, improve production efficiency, and is beneficial to the production of organic fertilizers.
[0016] 2. By setting up a particle forming component, the raw materials after being formed into strips can automatically fall into the forming cylinder through the first discharge pipe. At this time, the second motor is started by the PLC controller, and the second motor can drive the connecting shaft to rotate continuously in the forming cylinder. At this time, the cutting head at the bottom end of the connecting shaft can cut the raw materials in strips. After continuous cutting by the cutting head, the raw materials can be formed into particles. Moreover, by cutting by multiple cutting heads at the same time, the particle forming efficiency can be improved, and the production efficiency of organic fertilizer can be further improved. After all the particles are formed, the PLC controller controls the electric telescopic rod to extend and opens the solenoid valve at the same time. At this time, the electric telescopic rod can drive one end of the forming cylinder to rise, so that the forming cylinder can be automatically in an inclined state, which is convenient for the formed particles to be discharged along the second discharge pipe, which is conducive to the rapid collection of particles and can further improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the feeding cylinder and the forming cylinder in the embodiment of the utility model;
[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the feeding cylinder and the forming cylinder in the embodiment of the utility model;
[0019] Figure 3 It is a schematic diagram of the partial cross-sectional structure of the feeding cylinder in the embodiment of the utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the second motor output end in an embodiment of the utility model.
[0021] In the figure: 1. feeding cylinder; 2. first motor; 3. storage hopper; 4. first discharge pipe; 5. forming cylinder; 6. PLC controller; 7. solenoid valve; 8. second motor; 9. second discharge pipe; 10. connecting shaft; 11. through hole; 12. forming disk; 13. spiral conveying sheet; 14. transmission shaft; 15. electric telescopic rod; 16. support rod; 17. cutting head. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0024] Embodiment 1:
[0025] See also Figures 1 to 3 The particle forming device comprises: a feed barrel 1, a storage hopper 3 is connected to the edge position of the top end of the feed barrel 1, a first discharge pipe 4 is connected to the edge position of the bottom end of the feed barrel 1, the storage hopper 3 and the first discharge pipe 4 are respectively located on both sides of the feed barrel 1, a pretreatment component is arranged in the feed barrel 1, the pretreatment component comprises a transmission shaft 14 rotatably installed in the feed barrel 1, a spiral conveying piece 13 is fixedly installed on the outer side of the transmission shaft 14, the outer wall of the spiral conveying piece 13 is tightly fitted with the inner wall of the feed barrel 1, a forming disk 12 is also fixedly installed in the feed barrel 1, and a plurality of through holes 11 are evenly opened on the forming disk 12.
[0026] See also Figure 2A first motor 2 is fixedly mounted on the side wall of the feeding barrel 1, and an output end of the first motor 2 extends into the feeding barrel 1 and is fixedly connected to the central axis of the transmission shaft 14.
[0027] See also Figure 3 The forming disk 12 is arranged at the first discharge pipe 4 , and the transmission shaft 14 is rotatably mounted on the forming disk 12 at one end away from the first motor 2 .
[0028] See also Figure 2 A forming cylinder 5 is arranged below the first discharge pipe 4, the top of the forming cylinder 5 is opened, a second discharge pipe 9 is opened at the bottom of the forming cylinder 5, and a solenoid valve 7 adapted to the second discharge pipe 9 is arranged on the side wall of the forming cylinder 5.
[0029] In the present embodiment, during use, after the first motor 2 is energized, the first motor 2 can drive the transmission shaft 14 to rotate in the feed barrel 1. At this time, the spiral conveying piece 13 on the outside of the transmission shaft 14 can drive the raw materials in the storage hopper 3 to be continuously conveyed to the other end of the feed barrel 1. When the raw materials move to the forming disk 12, the spiral conveying piece 13 can squeeze the raw materials through the through holes 11 on the forming disk 12. At this time, the raw materials can be formed into long strips after extrusion, and the raw materials can be pre-treated, which is beneficial to the subsequent processing of the raw materials and the particle forming efficiency of the raw materials can be improved. The raw materials are continuously extruded and conveyed by the spiral conveying piece 13, which can liberate labor, improve production efficiency, and is beneficial to the production of organic fertilizers.
[0030] Embodiment 2:
[0031] See also Figures 1 to 4 The high-humic acid organic fertilizer particle forming device also includes: a particle forming component arranged in the forming cylinder 5, the particle forming component includes a connecting shaft 10 rotatably installed at the bottom end of the forming cylinder 5, a plurality of cutting heads 17 are evenly fixedly installed on the bottom wall of the connecting shaft 10, a second motor 8 is fixedly installed at the bottom end of the forming cylinder 5, and the output end of the second motor 8 is fixedly connected to the bottom wall of the connecting shaft 10.
[0032] See also Figure 2 A PLC controller 6 is fixedly installed on the side wall of the forming cylinder 5, and the PLC controller 6 is electrically connected to the first motor 2, the second motor 8 and the solenoid valve 7.
[0033] See also Figure 2 Two support rods 16 and an electric telescopic rod 15 are evenly fixedly installed at the bottom end of the forming cylinder 5. The electric telescopic rod 15 is electrically connected to the PLC controller 6, and the electric telescopic rod 15 is located between the two support rods 16.
[0034] In the present embodiment, when in use, the raw material after being formed into strips can automatically fall into the forming tube 5 through the first discharge pipe 4. At this time, the second motor 8 is started by the PLC controller 6, and the second motor 8 can drive the connecting shaft 10 to rotate continuously in the forming tube 5. At this time, the cutting head 17 at the bottom end of the connecting shaft 10 can cut the raw material after being formed into strips. After continuous cutting by the cutting head 17, the raw material can be formed into particles. Moreover, by cutting simultaneously by multiple cutting heads 17, the particle forming efficiency can be improved, and the production efficiency of organic fertilizer can be further improved. After all the particles are formed, the PLC controller 6 controls the electric telescopic rod 15 to extend, and at the same time opens the solenoid valve 7. At this time, the electric telescopic rod 15 can drive one end of the forming tube 5 to rise, and can make the forming tube 5 automatically in an inclined state, so that the formed particles are conveniently discharged along the second discharge pipe 9, which is conducive to the rapid collection of particles and can further improve production efficiency.
[0035] Working principle: First, the humic acid liquid extracted and precipitated from the sheep manure is mixed with the inorganic fertilizer in a mass ratio of 1:4 and introduced into the storage hopper 3, and then the first motor 2 is started. The first motor 2 can drive the transmission shaft 14 to rotate in the feed barrel 1. At this time, the spiral conveying piece 13 on the outside of the transmission shaft 14 can drive the raw materials in the storage hopper 3 to be continuously conveyed to the other end of the feed barrel 1. When the raw materials move to the forming disk 12, the spiral conveying piece 13 can squeeze the raw materials through the through hole 11 on the forming disk 12. At this time, the raw materials can be formed into long strips after extrusion, and the raw materials can be pre-treated, which is beneficial to the subsequent processing of the raw materials and the particle forming efficiency of the raw materials. The raw materials are continuously extruded and conveyed by the spiral conveying piece 13, which can liberate labor, improve production efficiency, and be beneficial to the production of organic fertilizers. The raw materials after forming strips pass through the first A discharge pipe 4 can automatically fall into the forming cylinder 5. At this time, the second motor 8 is started through the PLC controller 6. The second motor 8 can drive the connecting shaft 10 to rotate continuously in the forming cylinder 5. At this time, the cutting head 17 at the bottom end of the connecting shaft 10 can cut the strips of raw materials. After continuous cutting by the cutting head 17, the raw materials can be formed into particles. Moreover, by cutting at the same time by multiple cutting heads 17, the particle forming efficiency can be improved, and the production efficiency of organic fertilizer can be further improved. After all the particles are formed, the PLC controller 6 controls the electric telescopic rod 15 to extend and opens the solenoid valve 7 at the same time. At this time, the electric telescopic rod 15 can drive one end of the forming cylinder 5 to rise, so that the forming cylinder 5 can be automatically in an inclined state, which is convenient for the formed particles to be discharged along the second discharge pipe 9, which is conducive to the rapid collection of particles and can further improve production efficiency.
[0036] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. High humic acid organic fertilizer granule forming device, including: A feeding barrel (1), characterized in that: a storage hopper (3) is connected to the edge position of the top end of the feeding barrel (1), and a first discharge pipe (4) is connected to the edge position of the bottom end of the feeding barrel (1), and the storage hopper (3) and the first discharge pipe (4) are respectively located on both sides of the feeding barrel (1), and a pretreatment component is arranged in the feeding barrel (1), and the pretreatment component includes a transmission shaft (14) rotatably installed in the feeding barrel (1), and a spiral conveying piece (13) is fixedly installed on the outer side of the transmission shaft (14), and the outer wall of the spiral conveying piece (13) is tightly fitted with the inner wall of the feeding barrel (1), and a forming disk (12) is also fixedly installed in the feeding barrel (1), and a plurality of through holes (11) are evenly opened on the forming disk (12).
2. The high humic acid organic fertilizer particle forming device according to claim 1, characterized in that: A first motor (2) is fixedly mounted on the side wall of the feeding cylinder (1), and an output end of the first motor (2) extends into the feeding cylinder (1) and is fixedly connected to the central axis of the transmission shaft (14).
3. The high humic acid organic fertilizer particle forming device according to claim 2, characterized in that: The forming disk (12) is arranged at the first discharge pipe (4), and the end of the transmission shaft (14) away from the first motor (2) is rotatably mounted on the forming disk (12).
4. The high humic acid organic fertilizer particle forming device according to claim 3 is characterized in that: A forming cylinder (5) is arranged below the first discharge pipe (4), the top end of the forming cylinder (5) is opened, a second discharge pipe (9) is opened at the bottom end of the forming cylinder (5), and a solenoid valve (7) adapted to the second discharge pipe (9) is arranged on the side wall of the forming cylinder (5).
5. The high humic acid organic fertilizer particle forming device according to claim 4 is characterized in that: A particle forming assembly is arranged inside the forming cylinder (5), and the particle forming assembly comprises a connecting shaft (10) rotatably mounted on the bottom end of the forming cylinder (5), a plurality of cutting heads (17) are evenly and fixedly mounted on the bottom wall of the connecting shaft (10), a second motor (8) is fixedly mounted on the bottom end of the forming cylinder (5), and an output end of the second motor (8) is fixedly connected to the bottom wall of the connecting shaft (10).
6. The high humic acid organic fertilizer particle forming device according to claim 5, characterized in that: A PLC controller (6) is fixedly mounted on the side wall of the forming cylinder (5), and the PLC controller (6) is electrically connected to the first motor (2), the second motor (8) and the solenoid valve (7).
7. The high humic acid organic fertilizer particle forming device according to claim 6, characterized in that: Two support rods (16) and an electric telescopic rod (15) are evenly and fixedly mounted on the bottom end of the forming cylinder (5); the electric telescopic rod (15) is electrically connected to the PLC controller (6); and the electric telescopic rod (15) is located between the two support rods (16).
Citation Information
Patent Citations
Organic fertilizer particle forming device
CN217796551U