Cutting device for LED support machining
By designing a cutting device for LED bracket processing, using a motor to drive the cutting wheel and suction device, the problem of debris and dust pollution during the cutting process of LED bracket is solved, protecting staff and the environment is achieved, and cleaning is reduced.
Patent Information
- Application Number
- CN202420830393.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-22
AI Technical Summary
A large amount of debris and dust is generated during the cutting process of LED brackets, which pollutes the environment, endangers the health of staff, and increases the difficulty of cleaning.
A cutting device including a fixing frame, processing table, collection box, stroke seat and pressure plate is designed, and a cutting wheel is driven by a motor to cut, and debris and dust are collected through a suction device.
It effectively avoids the splash of debris and dust, protects staff health, improves the working environment, and reduces the burden of cleaning work.
Smart Images
Figure CN222608887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting devices, in particular to a cutting device for processing LED brackets. Background Art
[0002] LED brackets are usually used to support and install LED lamps. These brackets can include pendant lamp brackets, wall brackets, ceiling brackets, etc., which are used in different installation scenarios.
[0003] Different LED lamp designs require brackets of different sizes and shapes. The length, width and shape of the LED brackets need to be customized, and cutting is required to meet the needs of various application scenarios of the LED brackets. However, a large amount of debris and dust will be generated during the cutting process, which not only pollutes the environment, but also causes damage to the workers after inhaling them. At the same time, a large amount of dust and debris increases the difficulty of cleaning for the workers. For this reason, we propose a cutting device for LED bracket processing to solve the existing problems. Utility Model Content
[0004] The purpose of the utility model is to provide a cutting device for processing LED brackets in view of the problems existing in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for processing LED brackets, comprising a fixing frame, a processing table, a collecting box, a travel seat and a pressing plate, the processing table is provided with a cutting groove, a travel seat is provided on one side above the processing table, a motor is provided inside the travel seat, a cutting wheel is provided at the output end of the motor, a collecting box is provided at the lower end of the processing table, a fan is provided inside one end of the collecting box, a suction hood is provided at the lower end of the cutting groove, a filter is provided inside the collecting box, a fixing frame is provided on one side of the upper end of the processing table, a pressing plate is provided inside the fixing frame, a screw hole is provided inside the upper end of the fixing frame, a screw rod is rotatably inserted inside the screw hole.
[0006] Preferably, a protective cover is sleeved on the outer side of the cutting wheel, a mounting opening is provided inside the protective cover, the output end of the motor is located inside the mounting opening, and one end of the protective cover is connected to the travel seat. The output shaft of the motor effectively rotates through the mounting opening, and the upper end of the cutting wheel is shielded by the protective cover, thereby reducing the possibility of workers contacting the cutting wheel and intercepting the flying debris.
[0007] Preferably, a handle is provided at the upper end of the travel seat, a symmetrically distributed slider is provided at the lower end of the travel seat, a symmetrically distributed slide groove is provided inside the upper end of the processing table, the slider is slidably installed inside the slide groove, and the lower end of the cutting wheel is located inside the cutting groove. The travel seat is reciprocally pushed by grasping the handle, and the travel seat is slidably installed inside the slide groove through the slider, so as to guide the reciprocating sliding of the lower end of the travel seat.
[0008] Preferably, the suction end of the fan is located inside the collection box, and the output end is located outside the collection box, the inner wall of the suction hood is provided with relatively distributed guide plates, a suction pipe is provided inside the collection box, the suction end of the fan corresponds to the suction pipe that penetrates one end of the collection box, and one end of the suction pipe is connected to the lower end of the suction hood. The suction force of the fan acts on the inside of the suction hood through the suction pipe, and then acts on the inside of the cutting groove.
[0009] Preferably, the filter is located on one side of the suction end of the fan, and the outer wall of the filter is connected to the inner wall of the collection box. A discharge pipe is provided on one side of the lower end of the collection box, and a control valve is provided inside the discharge pipe. The filter intercepts the debris and dust sucked into the collection box by the fan to prevent them from entering the fan. The dust and debris collected in the collection box are output to the outside through the discharge pipe, and the opening and closing of the discharge pipe is controlled by the control valve.
[0010] Preferably, a bearing is embedded and installed inside the upper end of the pressure plate, the lower end of the screw is rotatably inserted into the bearing, and the outer wall of the upper end of the screw is provided with equally spaced rotating rods. After the lower end of the screw is rotatably inserted into the bearing, the rotational force of the screw acts on the bearing, and the longitudinal force can effectively act on the pressure plate. When the screw rotates, the force is applied by grasping the rotating rod.
[0011] Preferably, the upper end of the pressing plate is provided with symmetrically distributed guide rods, the upper end of the fixing frame is provided with symmetrically distributed through holes, the upper ends of the guide rods slide through the through holes, and the pressing plate is slidably inserted into the through holes through the guide rods to guide the pressing plate longitudinally.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model drives the cutting wheel to rotate by a motor to cut the LED bracket after it is fixed on the processing table. The lower end of the cutting groove opened in the processing table is connected to the suction device through the suction cover. The suction force acts on the cutting position. The debris generated by cutting the LED bracket is sucked and collected in the collection box, avoiding the splashing of the debris, protecting the workers in the processing process, improving the working environment, and reducing the cleaning work of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0016] Figure 3 It is a schematic diagram of the top view structure of the utility model;
[0017] Figure 4 It is a schematic diagram of the main cross-sectional structure of the pressing plate of the utility model.
[0018] Figure numerals: 1, fixed frame; 2, processing table; 3, fan; 4, collecting box; 5, filter; 6, suction pipe; 7, discharge pipe; 8, suction hood; 9, slider; 10, travel seat; 11, slide groove; 12, handle; 13, motor; 14, protective cover; 15, cutting wheel; 16, screw; 17, pressure plate; 18, cutting groove; 19, rotating rod; 20, through hole; 21, guide rod; 22, bearing; 23, screw hole. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figure 1-Figure 4 As shown, the utility model proposes a cutting device for processing an LED bracket, comprising a fixing frame 1, a processing table 2, a collecting box 4, a travel seat 10 and a pressing plate 17, wherein a cutting groove 18 is provided inside the processing table 2, a travel seat 10 is provided on one side above the processing table 2, a motor 13 is provided inside the travel seat 10, a cutting wheel 15 is provided at the output end of the motor 13, a protective cover 14 is sleeved on the outer side of the cutting wheel 15, a mounting opening is provided inside the protective cover 14, the output end of the motor 13 is located inside the mounting opening, and one end of the protective cover 14 is connected to the travel seat 10 A fixing frame 1 is provided on one side of the upper end of the processing table 2, a pressing plate 17 is provided inside the fixing frame 1, a screw hole 23 is provided inside the upper end of the fixing frame 1, a screw rod 16 is rotatably inserted inside the screw hole 23, a bearing 22 is embedded and installed inside the upper end of the pressing plate 17, the lower end of the screw rod 16 is rotatably inserted inside the bearing 22, the outer wall of the upper end of the screw 16 is provided with equidistantly distributed rotating rods 19, the upper end of the pressing plate 17 is provided with symmetrically distributed guide rods 21, the upper end of the fixing frame 1 is provided with symmetrically distributed through holes 20, and the upper ends of the guide rods 21 slide through the through holes 20.
[0021] The implementation steps based on Example 1 are as follows: the LED bracket is placed on the processing table, the cutting position corresponds to the cutting groove 18, the rotating rod 19 drives the screw 16 to rotate, and the rotational force of the screw 16 acts on the inside of the bearing 22. After the longitudinal force pushes the pressure plate 17 down, the LED bracket on the upper end of the processing table 2 is clamped. During the cutting process of the LED bracket, the LED bracket is fixed to ensure the stability of the LED bracket during cutting.
[0022] like Figure 1-Figure 4 As shown, compared with the first embodiment, the cutting device for processing an LED bracket proposed by the utility model further includes: a handle 12 is arranged at the upper end of the travel seat 10, a symmetrically distributed slide block 9 is arranged at the lower end of the travel seat 10, a symmetrically distributed slide groove 11 is opened inside the upper end of the processing table 2, the slide block 9 is slidably installed inside the slide groove 11, the lower end of the cutting wheel 15 is located inside the cutting groove 18, the lower end of the processing table 2 is provided with a collection box 4, a fan 3 is arranged inside one end of the collection box 4, and the suction end of the fan 3 is located inside the collection box 4. And the output end is located outside the collecting box 4, a suction hood 8 is arranged at the lower end of the cutting groove 18, and relatively distributed guide plates are arranged on the inner wall of the suction hood 8, a suction pipe 6 is arranged inside the collecting box 4, and the suction end of the fan 3 corresponds to the suction pipe 6 that passes through one end of the collecting box 4, and one end of the suction pipe 6 is connected to the lower end of the suction hood 8. A filter screen 5 is arranged inside the collecting box 4, and the filter screen 5 is located on one side of the suction end of the fan 3, and the outer wall of the filter screen 5 is connected to the inner wall of the collecting box 4, and a discharge pipe 7 is arranged on one side of the lower end of the collecting box 4, and a control valve is arranged inside the discharge pipe 7.
[0023] In this embodiment, a large amount of metal debris and dust will be generated when cutting the LED bracket. When the fan 3 is in operation, the suction force acts on the inside of the suction tube 6. The suction force acts on the metal debris and dust generated when cutting the LED bracket through the cutting groove 18, thereby preventing the metal debris and dust from splashing to the outside and causing harm to the workers during the splashing process, thereby protecting the workers. The fine dust is absorbed and collected in the collection box 4, thereby preventing the dust dispersion process from causing harm to the workers, and reducing the dust content in the working environment. At the same time, during the cutting process of the LED bracket, metal debris and dust are prevented from being scattered into the processing environment, thereby reducing the cleaning intensity of the workers.
[0024] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A cutting device for processing LED brackets, comprising a fixing frame (1), a processing table (2), a collecting box (4), a travel seat (10) and a pressing plate (17), characterized in that: A cutting groove (18) is provided inside the processing table (2); a travel seat (10) is provided on one side above the processing table (2); a motor (13) is provided inside the travel seat (10); a cutting wheel (15) is provided at the output end of the motor (13); a collecting box (4) is provided at the lower end of the processing table (2); a fan (3) is provided inside one end of the collecting box (4); a suction hood (8) is provided at the lower end of the cutting groove (18); a filter screen (5) is provided inside the collecting box (4); a fixing frame (1) is provided on one side of the upper end of the processing table (2); a pressure plate (17) is provided inside the fixing frame (1); a screw hole (23) is provided inside the upper end of the fixing frame (1); a screw rod (16) is rotatably inserted inside the screw hole (23).
2. The cutting device for processing an LED bracket according to claim 1, characterized in that: The outer side of the cutting wheel (15) is sleeved with a protective cover (14), a mounting opening is provided inside the protective cover (14), the output end of the motor (13) is located inside the mounting opening, and one end of the protective cover (14) is connected to the travel seat (10).
3. The cutting device for processing an LED bracket according to claim 1, characterized in that: The upper end of the travel seat (10) is provided with a handle (12), the lower end of the travel seat (10) is provided with symmetrically distributed slide blocks (9), the upper end of the processing table (2) is provided with symmetrically distributed slide grooves (11), the slide blocks (9) are slidably installed inside the slide grooves (11), and the lower end of the cutting wheel (15) is located inside the cutting groove (18).
4. The cutting device for processing an LED bracket according to claim 1, characterized in that: The suction end of the fan (3) is located inside the collection box (4), and the output end is located outside the collection box (4); the inner wall of the suction hood (8) is provided with relatively distributed guide plates; a suction pipe (6) is provided inside the collection box (4); the suction end of the fan (3) corresponds to one end of the suction pipe (6) passing through the collection box (4); one end of the suction pipe (6) is connected to the inside of the lower end of the suction hood (8).
5. The cutting device for processing an LED bracket according to claim 1, characterized in that: The filter screen (5) is located on one side of the suction end of the fan (3), and the outer wall of the filter screen (5) is connected to the inner wall of the collection box (4). A discharge pipe (7) is provided on one side of the lower end of the collection box (4), and a control valve is provided inside the discharge pipe (7).
6. The cutting device for processing an LED bracket according to claim 1, characterized in that: A bearing (22) is embedded and installed inside the upper end of the pressure plate (17), and the lower end of the screw rod (16) is rotatably inserted into the bearing (22). The outer wall of the upper end of the screw rod (16) is provided with equidistantly distributed rotating rods (19).
7. The cutting device for processing an LED bracket according to claim 1, characterized in that: The upper end of the pressure plate (17) is provided with symmetrically distributed guide rods (21), the upper end of the fixing frame (1) is provided with symmetrically distributed through holes (20), and the upper ends of the guide rods (21) slide through the inside of the through holes (20).