Turnover box cleaning device

By designing the turnover box cleaning device, the automatic cleaning, drying, drying and cooling process of the turnover box is realized, solving the problems of manual cleaning time, low efficiency and easy leakage, and improving the cleaning efficiency and product yield.

CN222625683UActive Publication Date: 2025-03-18JIANGXI ZHAO CHI SEMICON CO LTD
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Patent Information

Application Number
CN202420560716.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-18
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The existing manual cleaning of turnover boxes takes a long time, has low cleaning efficiency, and is prone to unclean cleaning and missed washing, which seriously affects the product yield.

Method used

A turnover box cleaning device is designed, including a feeding part, a cleaning part, a rotary jam, a drying part, a cooling part and a conveying part. By setting up a cleaning agent bubble cleaning tank, a pure water ultrasonic cleaning tank, a rotary jam, a drying tank, a drying furnace and a conveying system, the automatic cleaning, drying, and cooling process of the turnover box is realized.

Benefits of technology

It realizes efficient and automated cleaning of turnover boxes, reduces labor costs, reduces turnover time during cleaning, ensures the accuracy and cleanliness of cleaning, and improves cleaning efficiency and product yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a turnover box cleaning device which comprises a feeding part, a cleaning part, a spin-drying part, a drying part, a cooling part and a conveying part, and the cleaning part comprises a cleaning agent bubbling cleaning tank, a first pure water ultrasonic cleaning tank, a second pure water ultrasonic cleaning tank and a pure water bubbling cleaning tank which are sequentially arranged. The spin-drying part comprises a spin-drying groove, two fixed air knives arranged in the spin-drying groove and a movable air duct arranged at the top of the spin-drying groove, the drying part comprises a drying furnace and a plurality of heating lamp tubes arranged in the drying furnace, and the conveying part comprises a sliding rail, a plurality of grabbing clamps matched with the sliding rail and a conveying belt. The conveying belt is arranged at the end, away from the pure water bubbling cleaning tank, of the spin-drying tank and extends into the cooling part in the horizontal direction, and the sliding rail is arranged above the feeding part and extends to the position above the end, close to the spin-drying tank, of the conveying belt in the horizontal direction. The turnover box cleaning device is simple in structure and convenient to operate, can be operated by only one person, and can greatly improve the cleaning efficiency and the cleanliness of the turnover box.
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Description

Technical Field

[0001] The utility model relates to the technical field of turnover box cleaning, in particular to a turnover box cleaning device. Background Art

[0002] As a storage and turnover tool, turnover boxes are acid-resistant, alkali-resistant, non-toxic and odorless. They are widely used in daily life or in corporate production processes. Turnover boxes are usually cleaned in time after use for continued use.

[0003] At present, the cleaning of turnover boxes is mostly done manually. The specific steps are to manually put the turnover boxes to be cleaned into a large pool for soaking and cleaning, then manually spin and wipe the cleaned turnover boxes, and finally manually put the dried turnover boxes into an oven for drying.

[0004] However, the above-mentioned manual cleaning method of the turnover box is not only time-consuming and inefficient, but also prone to problems such as incomplete cleaning and missed cleaning during the manual cleaning of the turnover box, which seriously affects the product yield. Utility Model Content

[0005] Based on this, the purpose of the utility model is to provide a turnover box cleaning device, which aims to solve the technical problem that the existing manual cleaning method of the turnover box is not only time-consuming and inefficient, but also prone to problems such as unclean cleaning and missed cleaning during the manual cleaning of the turnover box, which seriously affects the product yield.

[0006] The utility model aims to provide a turnover box cleaning device, comprising a feeding part, a cleaning part, a spin-drying part, a drying part, a cooling part and a conveying part, wherein the cleaning part comprises a cleaning agent bubbling cleaning tank, a first pure water ultrasonic cleaning tank, a second pure water ultrasonic cleaning tank and a pure water bubbling cleaning tank which are arranged in sequence, the spin-drying part comprises a spin-drying tank, two fixed wind knives arranged inside the spin-drying tank and a movable air duct arranged on the top of the spin-drying tank, the drying part comprises a drying furnace and a plurality of heating lamps arranged inside the drying furnace, the conveying part comprises a slide rail, a plurality of gripping clamps adapted to the slide rail, and a conveyor belt, the conveyor belt being arranged at one end of the spin-drying tank away from the pure water bubbling cleaning tank and extending horizontally into the cooling part, the slide rail being arranged above the feeding part and extending horizontally to above one end of the conveyor belt close to the spin-drying tank.

[0007] Compared with the prior art, the beneficial effects of the turnover box cleaning device of the utility model are: the turnover box cleaning device of the utility model has a simple structure, convenient operation, and can be operated by only one person, which reduces the labor cost and reduces the turnover time of the turnover box in each process during the manual cleaning process. The operation process is accurate and orderly, which can avoid the phenomenon of unclean cleaning and leakage of the turnover box, and greatly improve the cleaning efficiency and cleanliness. Specifically, the utility model realizes the loading, cleaning, drying, drying and cooling processes of the turnover box by setting a loading part, a cleaning part, a drying part, a drying part and a cooling part. The whole set of operation processes is orderly and standardized, and a conveying part that runs through the above operation processes is set to realize the orderly movement of the turnover box in different processes. It is efficient and convenient, and can achieve the purpose of placing the turnover box to be cleaned in the turnover box cleaning device of the utility model, and taking out the clean turnover box that is cleaned, dried and cooled and can be directly used from the device.

[0008] Furthermore, the loading part includes a loading platform and a cleaning basket for carrying the turnover box, and the cleaning basket is arranged on the loading platform.

[0009] Furthermore, the detergent bubbling cleaning tank and the pure water bubbling cleaning tank are respectively provided with bubbling tubes, and one end of the two bubbling tubes is respectively connected to the air supply pipeline.

[0010] Furthermore, the detergent bubbling cleaning tank also includes a liquid storage tank body, a filter and a circulating pump. The bubbling tube is provided at the bottom of the liquid storage tank body. The bottom of the liquid storage tank body is connected to a liquid supply pipeline and a liquid discharge pipeline. The top of the liquid storage tank body is connected to the filter and the circulating pump through a circulating pipeline.

[0011] Furthermore, the first pure water ultrasonic cleaning tank includes a first cleaning tank body and a first ultrasonic generator, the first ultrasonic generator is arranged at the bottom of the first cleaning tank body, and the first cleaning tank body is provided with an overflow hole.

[0012] Furthermore, the second pure water ultrasonic cleaning tank includes a second cleaning tank body and a second ultrasonic generator, the second ultrasonic generator is arranged on the side of the second cleaning tank body, and the second cleaning tank body is provided with an overflow hole.

[0013] Furthermore, the turnover box cleaning device also includes a water supply pipeline, and the bottom of the first pure water ultrasonic cleaning tank, the bottom of the second pure water ultrasonic cleaning tank, and the bottom of the pure water bubbling cleaning tank are respectively connected to the water supply pipeline.

[0014] Furthermore, drainage pipelines are respectively provided at the bottom of the first pure water ultrasonic cleaning tank, the bottom of the second pure water ultrasonic cleaning tank, the bottom of the pure water bubbling cleaning tank and the bottom of the spin-drying tank.

[0015] Furthermore, the movable air duct is provided with a plurality of air outlets, the air outlets are arranged toward the bottom of the spin-drying tank, and the movable air duct and the two fixed air knives are respectively connected to the nitrogen pipeline.

[0016] Furthermore, the drying furnace is a tunnel furnace with a length of 4m-6m, a plurality of heating lamps are arranged on the top wall inside the tunnel furnace, and the conveyor belt runs through the tunnel furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the turnover box cleaning device of the utility model;

[0018] Figure 2 It is a schematic structural diagram of the turnover box cleaning device of the utility model at a certain viewing angle.

[0019] Among them, the above-mentioned drawings include the following figure marks: 1-loading part; 11-loading platform; 12-cleaning flower basket; 2-cleaning part; 21-cleaning agent bubbling cleaning tank; 22-first pure water ultrasonic cleaning tank; 23-second pure water ultrasonic cleaning tank; 24-pure water bubbling cleaning tank; 25-bubbling tube; 26-filter; 27-circulating pump; 201-drainage pipeline; 202-drainage pipeline; 3-drying dryer; 31-drying tank; 32-fixed air knife; 33-movable air duct; 4-drying part; 41-drying furnace; 42-heating lamp; 5-cooling part; 6-conveying part; 61-slide rail; 62-gripping clamp; 63-conveyor belt; 101-liquid supply pipeline; 102-water supply pipeline; 103-gas supply pipeline; 104-nitrogen pipeline; 105-circulation pipeline.

[0020] The following specific implementation manner will further illustrate the present utility model in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0021] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0024] See also Figure 1 to Figure 2 The turnover box cleaning device of the utility model includes a loading part 1, a cleaning part 2, a spinning part 3, a drying part 4, a cooling part 5 and a conveying part 6, wherein the loading part 1 includes a loading platform 11 and a cleaning basket 12 for carrying the turnover box, and the cleaning basket 12 is placed on the loading platform 11.

[0025] The cleaning part 2 is used to clean the turnover box. As a specific example, in this embodiment, the cleaning part 2 includes four tanks, specifically, a cleaning agent bubbling cleaning tank 21, a first pure water ultrasonic cleaning tank 22, a second pure water ultrasonic cleaning tank 23 and a pure water bubbling cleaning tank 24, which are arranged in sequence. Among them, the bottoms of the cleaning agent bubbling cleaning tank 21 and the pure water bubbling cleaning tank 24 are respectively provided with bubbling tubes 25, and one end of the two bubbling tubes 25 is respectively connected to the air supply pipeline 103. Further, the cleaning agent bubbling cleaning tank 21 includes a liquid storage tank body for storing cleaning agent, and the bubbling tube 25 is provided at the bottom of the liquid storage tank body. In actual use, the cleaning agent is fully contacted with the surface of the turnover box by bubbling, so that the granular impurities adhering to the turnover box are loosened, thereby improving the cleaning effect of the subsequent cleaning process. In order to increase the service life of the cleaning agent in the liquid storage tank, the top of the liquid storage tank of the utility model is also connected to the filter 26 and the circulation pump 27 through the circulation pipeline 105, so as to filter and use the cleaning agent in the liquid storage tank, which can greatly reduce the cleaning cost. The bottom of the liquid storage tank is also provided with a liquid inlet and a liquid discharge port. The liquid storage tank is connected to the liquid supply pipeline 101 through the liquid inlet. The liquid supply pipeline 101 is used to transport the cleaning agent to the liquid storage tank. The liquid storage tank is connected to the liquid discharge pipeline 201 through the liquid discharge port.

[0026] The first pure water ultrasonic cleaning tank 22 is arranged behind the detergent bubbling cleaning tank 21, which includes a first cleaning tank body and a first ultrasonic generator. The first ultrasonic generator is arranged at the bottom of the first cleaning tank body. The first cleaning tank body also has an overflow hole. During actual use, the second cleaning tank body is filled with pure water. The granular impurities on the bottom surface of the turnover box can be loosened and fallen off under the ultrasonic vibration of the first ultrasonic generator, and then flow out of the first cleaning tank body through the overflow hole, thereby achieving the purpose of cleaning the granular impurities on the bottom surface of the turnover box.

[0027] The second pure water ultrasonic cleaning tank 23 is arranged behind the first pure water ultrasonic cleaning tank 22, which includes a second cleaning tank body and a second ultrasonic generator. The second ultrasonic generator is arranged on the side of the second cleaning tank body. The second cleaning tank body is provided with an overflow hole. In actual use, the second cleaning tank body is filled with pure water. The granular impurities on the side surface of the turnover box can be loosened and fall off under the ultrasonic vibration of the second ultrasonic generator, and then flow out of the second cleaning tank body through the overflow hole, thereby achieving the purpose of cleaning the granular impurities on the side surface of the turnover box.

[0028] The pure water bubbling cleaning tank 24 is arranged behind the second pure water ultrasonic cleaning tank 23, which includes a bubbling tank body and a bubbling tube 25 arranged at the bottom of the bubbling tank body. The bubbling tank body is provided with an overflow hole. During actual use, the bubbling tank body is filled with pure water, and the particulate impurities remaining on the surface of the turnover box rise to the surface of the pure water through bubbling, and finally flow out of the bubbling tank body from the overflow hole through overflow, thereby achieving the purpose of cleaning the particulate impurities remaining on the surface of the turnover box.

[0029] The turnover box cleaning device of the utility model also includes a water supply pipeline 102, which is used to transport pure water to the first pure water ultrasonic cleaning tank 22, the second pure water ultrasonic cleaning tank 23 and the pure water bubbling cleaning tank 24. In this embodiment, the bottom of the first pure water ultrasonic cleaning tank 22, the bottom of the second pure water ultrasonic cleaning tank 23 and the bottom of the pure water bubbling cleaning tank 24 are respectively provided with water inlets, and are respectively connected to the water supply pipeline 102 through the water inlets. Furthermore, the bottom of the first pure water ultrasonic cleaning tank 22, the bottom of the second pure water ultrasonic cleaning tank 23 and the bottom of the pure water bubbling cleaning tank 24 are respectively provided with drain outlets, and are respectively connected to the drain pipeline 202 through the drain outlets.

[0030] The spin drying section 3 is used to spin dry the water on the surface of the turnover box. As a specific example, in the present embodiment, the spin drying section 3 includes a spin drying tank 31, two fixed air knives 32 arranged on two opposite sides inside the spin drying tank, and a movable air duct 33 arranged on the top of the spin drying tank, wherein the spin drying tank 31 is arranged behind the pure water bubbling cleaning tank 24, and is also provided with a base for placing the turnover box and a driving motor connected to the base. The two fixed air knives 32 and the movable air duct 33 are respectively connected to the nitrogen pipeline 104, and a plurality of air outlets are provided on the movable air duct 33, and the air outlets are arranged toward the bottom of the spin drying tank 31. It should be noted that a rotating motor is provided at one end of the movable air duct 33, and the movable air duct 33 is rotatably connected to the top of the spin drying tank 31 through the rotating motor. When not in use, the movable air duct 33 is located above the tank wall of the spin drying tank 31 to avoid affecting the placement process of the cleaning flower basket 12 on the base.

[0031] Furthermore, in this embodiment, two opposite ends of the bottom of the spin drying tank 31 are respectively provided with a drainage port, and the spin drying tank 31 is connected to the drainage pipe 202 through the two drainage ports. In actual use, the cleaning basket with the turnover box is placed on the base, and the driving motor drives the base to rotate at high speed. The water on the surface of the turnover box is separated from the surface of the turnover box under the action of centrifugal force, and the two fixed wind knives 32 blow dry the cleaning basket 12 with the turnover box from the side with strong wind. The mobile air duct 33 located above the spin drying tank 31 rotates to the top of the cleaning basket under the action of the rotating motor to blow dry the top of the turnover box with strong wind, and the water thrown off from the surface of the turnover box is discharged from the inside of the spin drying tank 31 through the drainage port and the drainage pipe 202.

[0032] The drying section 4 is used to dry the turnover boxes after being spun dry. The drying section 4 includes a drying furnace 41 and a plurality of heating lamps 42 arranged inside the drying furnace 41. Specifically, the drying furnace 41 is a tunnel furnace with a length of 4m-6m. The internal top wall of the tunnel furnace is evenly distributed with a plurality of the heating lamps 42. In this embodiment, the drying furnace 41 is a tunnel furnace with a length of 5m. During actual use, the plurality of heating lamps 42 heat and dry the residual moisture on the turnover boxes through circulating air. The dried turnover boxes enter the cooling section 5 for cooling.

[0033] In order to improve the turnover efficiency of the turnover boxes between the loading section 1, the cleaning section 2, the spin drying section 3, the drying section 4 and the cooling section 5, the turnover box cleaning device of the utility model is also provided with a conveying section 6, the conveying section 6 includes a slide rail 61, a plurality of gripping clamps 62 adapted to the slide rail 61, and a conveyor belt 63. Specifically, the slide rail 61 is arranged above the loading platform 11 and extends horizontally to the top of the spin drying tank 31, and the conveyor belt 63 is arranged at one end of the spin drying tank 31 away from the pure water bubbling cleaning tank 24, that is, behind the spin drying tank 31 and extends horizontally to the cooling section 5. As a specific example, in this embodiment, the slide rail 61 is arranged directly above the loading platform 11 and extends in the horizontal direction to directly above the end of the conveyor belt 63 close to the spin-drying tank 31. Two grabbers 62 are provided on the slide rail 61, and the grabbers 62 are adapted to the cleaning flower basket 12. The grabbers 62 and the slide rail 61 cooperate to realize the vertical lifting movement and horizontal movement of the cleaning flower basket 12 loaded with the turnover box, thereby achieving efficient movement of the turnover box in different operation processes. During actual use, the gripper 62 automatically rises and falls above the loading platform 11 to grab the cleaning flower basket loaded with the turnover box, and moves horizontally on the slide rail 61. When it moves to the top of the corresponding slot body, the gripper 62 automatically rises and falls to realize the placement and transfer of the cleaning flower basket 12 in different slot bodies, thereby completing the cleaning and drying process of the turnover box in the cleaning section 2 and the drying section 3. Subsequently, the gripper 62 grabs it from the drying slot 31 to the conveyor belt 63, and under the conveying action of the conveyor belt 63, it enters the drying section 4 and the cooling section 5 in turn for the drying and cooling process, thereby realizing the automation of movement and greatly improving the cleaning efficiency of the turnover box.

[0034] To sum up, the turnover box cleaning device of the utility model has a simple structure and is easy to operate. It can be operated by one person, which reduces labor costs and reduces the turnover time of the turnover boxes in various processes during manual cleaning. The operation process is precise and orderly, which can avoid the phenomenon of unclean cleaning and missed cleaning of the turnover boxes, and greatly improve the cleaning efficiency and cleanliness. Specifically, the utility model realizes the loading, cleaning, drying, drying and cooling processes of the turnover boxes by setting a loading part, a cleaning part, a drying part, a drying part and a cooling part. The whole set of operation processes is orderly and standardized, and a conveying part that runs through the entire operation process is set to realize the orderly movement of the turnover boxes in different processes. It is efficient and convenient, and can achieve the purpose of placing the turnover box to be cleaned into the turnover box cleaning device of the utility model, and taking out the clean turnover box that is cleaned, dried and cooled and can be directly used from the device.

[0035] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0036] The above-mentioned embodiments only express several implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A turnover box cleaning device, characterized in that: It includes a loading part, a cleaning part, a spin-drying part, a drying part, a cooling part and a conveying part. The cleaning part includes a detergent bubbling cleaning tank, a first pure water ultrasonic cleaning tank, a second pure water ultrasonic cleaning tank and a pure water bubbling cleaning tank which are arranged in sequence. The spin-drying part includes a drying tank, two fixed wind knives arranged inside the drying tank and a movable air duct arranged on the top of the drying tank. The drying part includes a drying furnace and a plurality of heating lamps arranged inside the drying furnace. The conveying part includes a slide rail, a plurality of grippers adapted to the slide rail, and a conveyor belt. The conveyor belt is arranged at one end of the drying tank away from the pure water bubbling cleaning tank and extends horizontally into the cooling part. The slide rail is arranged above the loading part and extends horizontally to above one end of the conveyor belt close to the drying tank.

2. The turnover box cleaning device according to claim 1, characterized in that: The loading part comprises a loading platform and a cleaning basket for carrying a turnover box, and the cleaning basket is arranged on the loading platform.

3. The turnover box cleaning device according to claim 1, characterized in that: The cleaning agent bubbling cleaning tank and the pure water bubbling cleaning tank are respectively provided with bubbling tubes, and one end of the two bubbling tubes is respectively connected to the air supply pipeline.

4. The turnover box cleaning device according to claim 3, characterized in that: The detergent bubbling cleaning tank also includes a liquid storage tank body, a filter and a circulation pump. The bubbling tube is provided at the bottom of the liquid storage tank body. The bottom of the liquid storage tank body is connected to a liquid supply pipeline and a liquid discharge pipeline. The top of the liquid storage tank body is connected to the filter and the circulation pump through a circulation pipeline.

5. The turnover box cleaning device according to claim 1, characterized in that: The first pure water ultrasonic cleaning tank comprises a first cleaning tank body and a first ultrasonic generator. The first ultrasonic generator is arranged at the bottom of the first cleaning tank body. The first cleaning tank body is provided with an overflow hole.

6. The turnover box cleaning device according to claim 1, characterized in that: The second pure water ultrasonic cleaning tank comprises a second cleaning tank body and a second ultrasonic generator. The second ultrasonic generator is arranged on the side of the second cleaning tank body. The second cleaning tank body is provided with an overflow hole.

7. The turnover box cleaning device according to claim 1, characterized in that: The turnover box cleaning device also includes a water supply pipeline, and the bottom of the first pure water ultrasonic cleaning tank, the bottom of the second pure water ultrasonic cleaning tank, and the bottom of the pure water bubbling cleaning tank are respectively connected to the water supply pipeline.

8. The turnover box cleaning device according to claim 1, characterized in that: Drainage pipelines are respectively provided at the bottom of the first pure water ultrasonic cleaning tank, the bottom of the second pure water ultrasonic cleaning tank, the bottom of the pure water bubbling cleaning tank and the bottom of the spin-drying tank.

9. The turnover box cleaning device according to claim 1, characterized in that: The movable air duct is provided with a plurality of air outlets, and the air outlets are arranged toward the bottom of the spin-drying tank. The movable air duct and the two fixed air knives are respectively connected to the nitrogen pipeline.

10. The turnover box cleaning device according to claim 1, characterized in that: The drying furnace is a tunnel furnace with a length of 4m-6m. A plurality of heating lamps are arranged on the top wall of the tunnel furnace, and the conveyor belt runs through the tunnel furnace.