Burr removing equipment for gear machining

Abstract

The utility model relates to the technical field of gear machining, and discloses burr removing equipment for gear machining, which comprises a base, a conveying belt, a machining chamber, a polishing mechanism and a clamping mechanism, a rotating shaft is connected with a rotating arm and a polishing tool, the tool is allowed to perform necessary rotation and angle adjustment in the polishing process, and the clamping mechanism is connected with the rotating shaft. The supporting rod fixes the rotating arm, stability of the rotating arm in the machining process is guaranteed, the threaded protruding ring is used for fixing the polishing wheel to the connecting ring, and safety and accuracy of the polishing process are guaranteed. According to the burr removing equipment for gear machining, the equipment is provided with an advanced automatic control system which comprises an electric push rod and an accurate clamping mechanism, it is guaranteed that the gears are kept at the correct positions and angles in the whole grinding process, through the accurate control, the working efficiency is improved, it is also guaranteed that the processing quality of all the gears reaches the consistent high standard, and the product quality is improved. Therefore, human errors are reduced, and production consistency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a burr removing device for gear processing. Background Art

[0002] Gears are vital components in mechanical transmission and are widely used in various machines and equipment. They are responsible for transmitting power and changing the direction of movement. The accuracy and surface cleanliness of gears have a direct impact on the performance of the entire mechanical system. During the processing of gears, especially in the cutting or milling stage, burrs are often generated on the edges or tooth surfaces of the gears. These burrs are inevitable by-products of metal processing. Burrs not only reduce the accuracy of gears, but may also cause assembly problems and accelerate component wear. Therefore, further deep processing, that is, burr removal, is required to improve the quality and functionality of gears.

[0003] Traditional burr removal equipment often faces some disadvantages, such as low processing efficiency, time-consuming and labor-intensive equipment adjustment and replacement, and difficulty in adapting to the needs of gears of different sizes and complex shapes. These devices also often lack effective dust removal systems, making the management of dust and debris in the working environment a challenge. In addition, fixed processing devices may limit the flexibility of operation. For modern production lines with changing demands, this lack of flexibility may lead to low production efficiency. Utility Model Content

[0004] The utility model aims to provide a burr removal device for gear processing, so as to solve the problems of low processing efficiency and lack of effective dust removal system of the traditional burr removal device mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a burr removal device for gear processing, the burr removal device for gear processing comprises a base, a conveyor belt, a processing chamber, a grinding mechanism and a clamping mechanism, the upper end of the base is provided with a conveyor belt, the middle part of the base is provided with a processing chamber, the interior of the base is provided with a grinding mechanism, the lower end of the grinding mechanism is provided with a clamping mechanism, the lower side of the clamping mechanism is provided with a dust removal mechanism, the grinding mechanism comprises a first motor, the inner top end of the base is provided with a first motor, the lower end of the first motor is provided with a rotating arm, the rotating arm A rotating shaft is provided at the upper end of the rotating arm, two supporting rods are provided on the left and right sides of the lower end of the rotating arm, a movable arm is provided at the lower end of the supporting rod, a second motor is provided at the other end of the movable arm, a connecting ring is provided at the lower end of the second motor, the rotating arm is connected to the first motor and is used to rotate the grinding tool to achieve direct contact and processing of the gear surface, the rotating shaft connects the rotating arm and the grinding tool, allowing the tool to perform necessary rotation and angle adjustment during the grinding process, the supporting rod fixes the rotating arm to ensure its stability during the processing, and the threaded convex ring is used to fix the grinding wheel to the connecting ring to ensure the safety and precision of the grinding process.

[0006] Preferably, a grinding wheel is provided at the lower end of the connecting ring, and a threaded convex ring is provided at the upper end of the connecting ring. The grinding wheel is the part that directly contacts the gear and is used to remove burrs and grind the gear surface.

[0007] Preferably, the clamping mechanism includes a fixing rod, two fixing rods are arranged on the lower side of the polishing wheel, and an electric push rod is arranged on the right end of the fixing rod, which adjusts the position of the fixing rod so that the clamping mechanism can adapt to gears of different sizes.

[0008] Preferably, a pushing rod is provided at the right end of the electric push rod, and a clamping pad is provided at the right end of the pushing rod. The clamping pad is made of rubber. The pushing rod transmits the power of the electric push rod and adjusts the pressure of the clamping pad to ensure that the gear is evenly and firmly fixed.

[0009] Preferably, the dust removal mechanism includes a dust inlet hood, which is arranged on the lower side of the polishing wheel, and a dust suction pipe is arranged at the lower end of the dust inlet hood. The dust inlet hood is located above the polishing wheel and is used to collect dust and debris generated during the polishing process. The dust suction pipe transfers the collected dust from the dust inlet hood to the dust collection box.

[0010] Preferably, a dust collecting box is provided at the other end of the dust collecting tube, and a dust collecting device is provided at the lower end of the dust collecting box.

[0011] Preferably, a maintenance door is provided at the bottom of the right end of the processing chamber, a visual window is provided on the upper side of the maintenance door, and baffles are provided on the front and rear sides of the base.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The deburring equipment for gear processing is equipped with an advanced automatic control system, including electric push rods and precise clamping mechanisms, to ensure that the gears maintain the correct position and angle throughout the grinding process. This precise control not only improves work efficiency, but also ensures that the processing quality of each gear reaches a consistent high standard, thereby reducing human errors and improving production consistency;

[0014] 2. The deburring equipment for gear processing can perform multi-stage processing from coarse grinding to fine grinding through two sets of adjustable grinding systems. Each stage can adapt to different grinding requirements by quickly replacing grinding wheels of different coarseness and fineness. This flexibility enables the equipment to process various types of gears. At the same time, the quick replacement system reduces equipment downtime and improves production efficiency.

[0015] 3. The deburring equipment for gear processing is designed with a comprehensive dust removal mechanism, including a dust hood and a dust suction device, which effectively collects and processes the dust and debris generated during the grinding process to keep the working environment clean and safe. In addition, the baffle design of the equipment prevents metal debris from splashing, protects the operator from possible injury, and ensures the safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural diagram of the utility model equipment;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model equipment;

[0018] Figure 3 This is a schematic diagram of the grinding mechanism structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the polishing wheel of the utility model;

[0020] Figure 5 For this utility model Figure 2 A is an enlarged view of the middle image.

[0021] In the figure: 1. base; 2. conveyor belt; 3. processing chamber; 4. grinding mechanism; 401. first motor; 402. rotating arm; 403. rotating shaft; 404. supporting rod; 405. movable arm; 406. second motor; 407. connecting ring; 408. polishing wheel; 409. threaded convex ring; 5. clamping mechanism; 501. fixing rod; 502. electric push rod; 503. pushing rod; 504. clamping pad; 6. dust removal mechanism; 601. dust inlet hood; 602. dust suction pipe; 603. dust collecting box; 604. dust suction device; 605. maintenance door; 7. visual window; 8. baffle bar. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5 The utility model provides a technical solution: a burr removal device for gear processing, which includes a base 1, a conveyor belt 2, a processing chamber 3, a grinding mechanism 4 and a clamping mechanism 5. The upper end of the base 1 is provided with a conveyor belt 2, the middle part of the base 1 is provided with a processing chamber 3, the interior of the base 1 is provided with a grinding mechanism 4, the lower end of the grinding mechanism 4 is provided with a clamping mechanism 5, and the lower side of the clamping mechanism 5 is provided with a dust removal mechanism 6. The grinding mechanism 4 includes a first motor 401, the top of the inner part of the base 1 is provided with the first motor 401, the lower end of the first motor 401 is provided with a rotating arm 402, the upper end of the rotating arm 402 is provided with a rotating shaft 403, and the lower end of the rotating arm 402 is provided with two support rods 404 on the left and right sides, and the support rods A movable arm 405 is provided at the lower end of 404, a second motor 406 is provided at the other end of the movable arm 405, and a connecting ring 407 is provided at the lower end of the second motor 406. The core structure of the equipment is a base 1, and a conveyor belt 2 is provided at the upper end thereof for conveying the gears into a processing chamber 3. In the processing chamber, a grinding mechanism 4 is responsible for the fine grinding of the gears, including two sets of grinding systems, each of which is supported by a rotating arm 402, and the lower end of the rotating arm is connected to two support rods 404, and the lower end of each support rod is respectively connected to a movable arm 405, and a second motor 406 is provided at one end of the movable arm to drive a connecting ring 407, and a threaded convex ring 409 is provided on the top of the connecting ring to allow the connecting ring to be connected to the motor shaft to realize rapid replacement of grinding wheels 408 of different coarsenesses.

[0024] A polishing wheel 408 is arranged at the lower end of the connecting ring 407, a threaded convex ring 409 is arranged at the upper end of the connecting ring 407, the clamping mechanism 5 includes a fixed rod 501, two fixed rods 501 are arranged on the lower side of the polishing wheel 408, an electric push rod 502 is arranged at the right end of the fixed rod 501, a pushing rod 503 is arranged at the right end of the electric push rod 502, a clamping pad 504 is arranged at the right end of the pushing rod 503, and the clamping pad 504 is made of rubber. A threaded convex ring 409 is installed on the top of the connecting ring, allowing the connecting ring to be connected to the motor shaft to realize rapid replacement of polishing wheels 408 of different coarseness and fineness, and grinding is performed in sequence from coarse grinding to fine grinding. The clamping mechanism 5 fixes and adjusts the gear position through the fixed rod 501 and the electric push rod 502 system, and the clamping pad 504 is made of rubber to ensure that the gear is stable and not damaged during the grinding process.

[0025] The dust removal mechanism 6 includes a dust inlet cover 601, a dust inlet cover 601 is provided on the lower side of the polishing wheel 408, a dust suction pipe 602 is provided at the lower end of the dust inlet cover 601, a dust collecting box 603 is provided at the other end of the dust collecting tube 602, a dust collecting device 604 is provided at the lower end of the dust collecting box 603, a maintenance door 605 is provided at the bottom of the right end of the processing chamber 3, a visual window 7 is provided on the upper side of the maintenance door 605, and baffles 8 are provided on the front and rear sides of the base 1. The baffles 8 are movable on both sides of the equipment. The main function is to prevent metal debris from splashing out of the processing area during the grinding process and to protect the cleanliness and safety of the operating environment. The dust removal mechanism 6 is arranged under the polishing wheel 408, including a dust inlet cover 601 and a dust suction pipe 602, which effectively collects the dust and debris generated during the grinding process into a dust collecting box 603 and is processed by a dust suction device 604 to ensure the hygiene of the working environment and the long-term operation of the equipment. The maintenance door 605 of the processing room 3 is provided with a visual window 7, which is convenient for the operator to monitor the grinding process.

[0026] Working principle: The core structure of the equipment is a base 1, the upper end of which is equipped with a conveyor belt 2 for conveying gears into a processing chamber 3. In the processing chamber, a grinding mechanism 4 is responsible for fine grinding of the gears, including two grinding systems, each supported by a rotating arm 402, the lower end of the rotating arm is connected to two support rods 404, and the lower end of each support rod is connected to a movable arm 405. A second motor 406 is installed at one end of the movable arm to drive a connecting ring 407. A threaded convex ring 409 is installed on the top of the connecting ring to allow the connecting ring to be connected to the motor shaft to achieve rapid replacement of grinding wheels 408 of different coarseness and fineness, and to perform grinding in sequence from coarse grinding to fine grinding. The clamping mechanism 5 is connected to the electric motor 406 through a fixed rod 501 and an electric motor 407. The push rod 502 system fixes and adjusts the gear position, and the clamping pad 504 is made of rubber to ensure that the gear is stable and not damaged during the grinding process. In addition, movable baffles 8 are provided on both sides of the equipment. The main function is to prevent metal debris from splashing out of the processing area during the grinding process and protect the cleanliness and safety of the operating environment. The dust removal mechanism 6 is arranged under the polishing wheel 408, including a dust inlet hood 601 and a dust suction pipe 602, which effectively collects the dust and debris generated during the grinding process into the dust box 603, which is processed by the dust suction device 604 to ensure the hygiene of the working environment and the long-term operation of the equipment. The maintenance door 605 of the processing room 3 has a visual window 7, which is convenient for the operator to monitor the grinding process and perform equipment maintenance.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A burr removal device for gear processing, comprising a base (1), a conveyor belt (2), a processing chamber (3), a grinding mechanism (4) and a clamping mechanism (5), characterized in that: A conveyor belt (2) is arranged at the upper end of the base (1), a processing chamber (3) is arranged at the middle part of the base (1), a grinding mechanism (4) is arranged inside the base (1), a clamping mechanism (5) is arranged at the lower end of the grinding mechanism (4), a dust removal mechanism (6) is arranged at the lower side of the clamping mechanism (5), the grinding mechanism (4) comprises a first motor (401), the first motor (401) is arranged at the top end of the base (1), a rotating arm (402) is arranged at the lower end of the first motor (401), a rotating shaft (403) is arranged at the upper end of the rotating arm (402), two support rods (404) are arranged on the left and right sides of the lower end of the rotating arm (402), a movable arm (405) is arranged at the lower end of the support rod (404), a second motor (406) is arranged at the other end of the movable arm (405), and a connecting ring (407) is arranged at the lower end of the second motor (406).

2. The burr removal device for gear machining according to claim 1, characterized in that: A grinding wheel (408) is provided at the lower end of the connecting ring (407), and a threaded protruding ring (409) is provided at the upper end of the connecting ring (407).

3. The burr removal device for gear machining according to claim 2, characterized in that: The clamping mechanism (5) comprises a fixing rod (501), two fixing rods (501) are arranged on the lower side of the polishing wheel (408), and an electric push rod (502) is arranged at the right end of the fixing rod (501).

4. The burr removal device for gear machining according to claim 3, characterized in that: A push rod (503) is provided at the right end of the electric push rod (502), and a clamping pad (504) is provided at the right end of the push rod (503), and the material of the clamping pad (504) is rubber.

5. The gear processing burr removal device according to claim 2, characterized in that: The dust removal mechanism (6) comprises a dust inlet cover (601), the dust inlet cover (601) is arranged on the lower side of the polishing wheel (408), and a dust suction pipe (602) is arranged at the lower end of the dust inlet cover (601).

6. The burr removal device for gear machining according to claim 5, characterized in that: The other end of the dust collection pipe (602) is provided with a dust collection box (603), and the lower end of the dust collection box (603) is provided with a dust collection device (604).

7. The gear processing burr removal device according to claim 1, characterized in that: A maintenance door (605) is provided at the bottom of the right end of the processing chamber (3), a visual window (7) is provided on the upper side of the maintenance door (605), and blocking bars (8) are provided on the front and rear sides of the base (1).

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