Polishing tool for pin rail wheel teeth
By designing a pin rail wheel gear grinding tool that includes a bracket, a rotating shaft, a positioning disc and a lock nut, the problem of traditional clamping methods being inconvenient to quickly adjust the gear teeth position is solved, and the operation safety, rapidity and machining efficiency are improved.
Patent Information
- Application Number
- CN202420868062.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The traditional pin rail wheel clamping method is not convenient for quick adjustment of the gear tooth position and poses safety risks.
A pin rail wheel tooth grinding tooling including a bracket, a rotating shaft, a positioning disk and a locking nut is designed. Through the combination of the rotating shaft and a stop wheel, the function of quickly adjusting the position of the wheel tooth is realized.
Reduces the number of clamping times, safe and fast operation, and improves processing efficiency.
Smart Images

Figure CN222643419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing parts of coal mining equipment, in particular to a pin rail wheel gear grinding tool. Background Art
[0002] The AC traction coal mining machine is a new type of electric traction coal mining equipment that is driven by multiple motors, arranged in a horizontal drawer style, and uses an airborne AC frequency conversion speed regulation device. It is used in conjunction with working face conveyors, hydraulic supports, belt conveyors, etc. It can realize the mechanization of mining, loading, and transportation. It has good reliability and can meet the requirements of high-yield and high-efficiency work.
[0003] The coal mining machine is provided with a traction drive part, which is used to control the running speed of the coal mining machine. The traction drive part is arranged at both ends of the coal mining machine and is integrated with the main frame. Each traction drive part is equipped with a pin rail wheel with multiple gear teeth. When working, the pin rail wheel meshes with the pin roller on the working face conveyor. The rotation of the pin rail wheel drives the coal mining machine to run along the working face conveyor. It can be seen that whether the pin rail wheel and the pin roller can mesh correctly directly affects whether the coal mining machine can run stably. The pin rail wheel is a mechanical part similar to a gear. The processing method is generally to first cut the gear teeth on the circular plate, and then clamp the preliminarily processed pin rail wheel on the grinding tool to grind the gear teeth to improve the processing accuracy. The traditional clamping method mainly relies on the pressing action of the cylinder for fixing. However, since multiple gear teeth are distributed on the outer circumference of the pin track wheel, the operator needs to frequently turn the pin track wheel to obtain a more suitable grinding position. At this time, the pin track wheel needs to be clamped repeatedly. The action of controlling the extension and retraction of the cylinder is relatively complicated, and there are certain safety hazards in the process of clamping by the cylinder. Utility Model Content
[0004] The technical problem to be solved by the utility model is that the traditional clamping method for the pin rail wheel is not convenient for quickly adjusting the position of the gear teeth and there are safety hazards. Based on this, the utility model provides a pin rail wheel gear grinding tool that is easy to operate and safe and reliable.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a pin rail wheel teeth grinding tool for clamping the pin rail wheel, comprising a bracket, a rotating shaft, a positioning disk and a locking nut, the rotating shaft being horizontally arranged and rotatably arranged on the bracket, the positioning disk being sleeved on the rotating shaft and fixed relative to the rotating shaft, the pin rail wheel being sleeved on the rotating shaft, the positioning disk being fixedly connected to the pin rail wheel, the locking nut being threadedly connected to the rotating shaft and abutting against a side of the pin rail wheel away from the positioning disk, a stop wheel disk being fixedly connected to the rotating shaft, a stop pin shaft being slidably installed on the stop wheel disk, a plurality of stop holes being evenly distributed around the central axis of the rotating shaft on the bracket, and the stop pin shaft can be inserted into any one of the stop holes.
[0006] Furthermore, a limiting edge is convexly provided on the outer circumferential surface of the rotating shaft, the hole in the center of the positioning plate is fitted and sleeved on the outside of the rotating shaft, and one side of the positioning plate is abutted against the limiting edge.
[0007] Furthermore, a key slot is provided on the outer circumferential surface of the rotating shaft at a side of the limiting edge away from the bracket, a key is installed in the key slot, and the hole of the positioning plate has a groove matching the key.
[0008] Furthermore, a positioning hole is provided on the surface of the positioning plate around the hole, a threaded hole is provided on the pin rail wheel, a positioning bolt is installed on the positioning plate, and one end of the positioning bolt passes through the positioning hole and is threadedly connected to the threaded hole.
[0009] Furthermore, one end of the rotating shaft away from the limiting edge is a threaded section, and the locking nut is threadedly connected to the threaded section.
[0010] Furthermore, the anti-rotation wheel disc is coaxially arranged with the rotating shaft, and the anti-rotation pin shaft is slidably arranged on the anti-rotation wheel disc along the axial direction of the anti-rotation wheel disc.
[0011] Furthermore, a stop edge is protrudingly provided on one end of the anti-rotation pin shaft close to the limiting edge.
[0012] Furthermore, the bracket includes a base plate and a support plate, the support plate is fixedly connected to the base plate and is perpendicular to the base plate, and the rotating shaft is rotatably disposed on the support plate.
[0013] Furthermore, there are two support plates, and the two support plates are parallel to each other and spaced apart.
[0014] The beneficial effects of the utility model are as follows: the pin rail wheel tooth grinding tool of the utility model first sets the positioning plate on the rotating shaft, and then fixes the pin rail wheel to be ground on the positioning plate, and finally locks the pin rail wheel on the rotating shaft through the locking nut. When the user wants to adjust the position of the gear teeth, he only needs to rotate the anti-rotation wheel plate to the appropriate position and lock it on the support plate through the anti-rotation pin shaft. Only one clamping operation is required. When adjusting the position of the gear teeth, only the anti-rotation wheel plate needs to be rotated. Compared with the traditional clamping method, the number of clamping times is reduced, and the operation is safe and fast, which improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 It is a three-dimensional diagram of the pin rail wheel tooth grinding tool of the utility model;
[0017] Figure 2 yes Figure 1 A stereoscopic view of the pin rail wheel tooth grinding tool from another perspective;
[0018] Figure 3 yes Figure 1 The front view of the pin rail wheel tooth grinding tool shown;
[0019] Figure 4 yes Figure 1 A top view of the pin rail wheel tooth grinding tool shown;
[0020] Figure 5 yes Figure 4 The cross-sectional view of the pin rail wheel tooth grinding tool along AA is shown;
[0021] Figure 6 yes Figure 5 The enlarged partial view of point B in the pin rail wheel tooth grinding tooling shown.
[0022] In the figure: 100, pin track wheel, 101, disk body, 102, gear teeth, 1011, through hole, 1012, threaded hole, 1, bracket, 11, bottom plate, 12, support plate, 13, bearing, 14, reinforcing rib, 120, anti-rotation hole, 2, rotating shaft, 21, limiting edge, 22, keyway, 23, key, 3, positioning plate, 31, groove, 32, positioning hole, 33, positioning bolt, 4, locking nut, 5, anti-rotation wheel disc, 6, anti-rotation pin shaft, 61, retaining edge. DETAILED DESCRIPTION
[0023] Now the utility model is described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, which only illustrates the basic structure of the utility model in a schematic manner, so it only shows the components related to the utility model.
[0024] See also Figure 1-Figure 6 The utility model provides a pin rail wheel gear grinding tool, which is used to clamp and fix the pin rail wheel 100 when grinding the pin rail wheel 100. The pin rail wheel 100 includes a disc body 101 and a plurality of gear teeth 102 evenly distributed on the periphery of the disc body 101. The disc body 101 has a through hole 1011 at the center, and a plurality of threaded holes 1012 are arranged on the disc body 101 at the periphery of the through hole 1011. When in use, the threaded holes 1012 are used to be fixedly connected to the main shaft through bolts. The pin rail wheel gear grinding tool includes a bracket 1, a rotating shaft 2, a positioning disc 3 and a locking nut 4. The rotating shaft 2 is horizontally and rotatably installed on the bracket 1. The positioning disc 3 is sleeved on the rotating shaft 2 and fixed relative to the rotating shaft 2. The positioning disc 3 is used to be fixedly connected to the disc body 101 of the pin rail wheel 100. The locking nut 4 is used to lock the pin rail wheel 100 together with the disc body 101 on the rotating shaft 2.
[0025] Specifically, the bracket 1 includes a bottom plate 11 and a support plate 12, the bottom plate 11 is used to be fixedly connected to a bearing surface (for example, a factory floor), the support plate 12 is vertically arranged, the support plate 12 is fixedly connected to the bottom plate 11, and the support plate 12 and the bottom plate 11 are perpendicular to each other, the rotating shaft 2 is a cylindrical structure, and the rotating shaft 2 is rotatably mounted on the support plate 12. In this embodiment, the support plate 12 and the rotating shaft 2 are connected by a bearing 13, which facilitates the smooth rotation of the rotating shaft 2 and can also effectively support the rotating shaft 2.
[0026] In this embodiment, a reinforcing rib 14 is disposed between the bottom plate 11 and the support plate 2 to improve the connection stability between the bottom plate 11 and the support plate 12 .
[0027] As a preferred embodiment, there are two support plates 12, the two support plates 12 are parallel to each other and arranged at intervals, one end of the rotating shaft 2 passes through one of the support plates 12 and is connected to the other support plate 12. By setting two support plates 12, the supporting strength of the support plates 12 for the rotating shaft 2 is increased.
[0028] See also Figure 2 , Figure 6A limiting edge 21 is convexly provided on the outer circumference of the rotating shaft 2, and the positioning disk 3 is a disk structure with a hole in the center. The hole of the positioning disk 3 cooperates with the rotating shaft 2, and the positioning disk 3 is sleeved on the outside of the rotating shaft 2 through the hole. When the positioning disk 3 is installed into the rotating shaft 2 from the free end of the rotating shaft 2 (that is, the end of the rotating shaft 2 away from the support plate 12) until the positioning disk 3 abuts against the limiting edge 21, the positioning disk 3 is installed in place. In addition, a keyway 22 is provided on the outer circumference of the rotating shaft 2 on the side of the limiting edge 21 away from the support plate 12, and a key 23 is installed in the keyway 22, and the hole of the positioning disk 3 has a groove 31 that cooperates with the key. Through the cooperation between the groove 31 and the keyway 23, the positioning disk 3 cannot rotate relative to the rotating shaft 2, that is, the positioning disk 3 remains fixed relative to the rotating shaft 2 in the circumferential direction.
[0029] The surface of the positioning plate 3 is provided with positioning holes 32 around the hole, and the positioning holes 32 correspond to the threaded holes 1012 on the pin rail wheel 100 to be clamped, and the positioning plate 3 is provided with positioning bolts 33. During installation, the plate body 101 is sleeved on the rotating shaft 2 through the through holes 1011, and one end of the positioning bolt 33 is passed through the positioning hole 32 and then threadedly connected with the threaded hole 1012, thereby fixing the pin rail wheel 100 on the positioning plate 3. It should be noted that a pin rail wheel 100 of a certain specification is used in conjunction with a positioning plate 3 to improve the applicability of the tooling without replacing other parts.
[0030] The end of the rotating shaft 2 away from the limiting edge 21 is a threaded section, and the locking nut 4 is threadedly connected to the threaded section. When the locking nut 4 is tightened until the locking nut 4 abuts against the side of the disk body 101 away from the positioning disk 3, the locking nut 4 cannot be rotated further, and the pin rail wheel 100 is squeezed and fixed between the locking nut 4 and the limiting edge 21, thereby fixing the pin rail wheel 100 on the rotating shaft 2. At this time, the rotation of the rotating shaft 2 will drive the pin rail wheel 100 to rotate synchronously to adjust the position of each gear tooth 102 on the pin rail wheel 100 for easy grinding. In order to facilitate the installation of the positioning disk 3, the threaded section on the rotating shaft 2 is smaller than that of other parts.
[0031] See also Figure 1 , Figure 3On the outer circumferential surface of the rotating shaft 2, a stopper disc 5 is fixedly connected between the limiting edge 21 and the support plate 12. The stopper disc 5 is coaxially arranged with the rotating shaft 2. A stopper pin shaft 6 is slidably installed on the stopper disc 5 along the axial direction of the stopper disc 5. The stopper pin shaft 6 penetrates the stopper disc 5. A plurality of stopper holes 120 are evenly distributed around the central axis of the rotating shaft 2 on the support plate 12 of the bracket 1. The plurality of stopper holes 120 are all located on the same circumference. Any stopper hole 120 can be positioned relative to the stopper pin shaft 6, and the stopper pin shaft 6 can be inserted into the positioned stopper hole 120. The stopper pin shaft 6 and the stopper hole 120 cooperate with each other, so that the stopper pin shaft 6 will not move when inserted into the stopper hole 120. When in use, after the anti-rotation pin shaft 6 is inserted into the anti-rotation hole 120, the anti-rotation wheel disc 5 is locked on the support plate 12. At this time, the anti-rotation wheel disc 5 and the rotating shaft 2 cannot rotate relative to the support plate 12, and the position of the pin rail wheel 100 is locked on the rotating shaft 2, so that the grinding personnel can perform grinding operations; when the anti-rotation pin shaft 6 is pulled out of the anti-rotation hole 120, the locking relationship of the anti-rotation wheel disc 5 is released, and it can rotate relative to the support plate 12. The grinding personnel can rotate the rotating shaft 2 by rotating the anti-rotation wheel disc 5 to adjust the position of each gear 102 on the pin rail wheel 100. When it is rotated to the right position, the anti-rotation pin shaft 6 is reinserted into the anti-rotation hole 120, so as to lock the anti-rotation wheel disc 5 on the support plate 12. In this embodiment, a stop edge 61 is convexly provided at one end of the anti-rotation pin shaft 6 close to the limiting edge 21 to prevent the anti-rotation pin shaft 6 from being separated from the anti-rotation wheel disc 5.
[0032] The pin rail wheel tooth grinding tool of the present invention first sets the positioning plate 3 on the rotating shaft 2, and then fixes the pin rail wheel 100 to be ground on the positioning plate 3, and finally locks the pin rail wheel 100 on the rotating shaft 2 by means of the locking nut 4. When the user wants to adjust the position of the gear teeth 102, he only needs to rotate the anti-rotation wheel plate 5 to a suitable position and lock it on the support plate 12 by means of the anti-rotation pin shaft 6. Only one clamping operation is required. When adjusting the position of the gear teeth 102, only the anti-rotation wheel plate 5 needs to be rotated. Compared with the traditional clamping method, the number of clamping times is reduced, and the operation is safe and fast, thereby improving the processing efficiency.
[0033] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without departing from the scope of the utility model through the above description. The technical scope of this utility model is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A pin rail wheel tooth grinding tool, used for clamping a pin rail wheel, characterized by: The wheel assembly comprises a bracket, a rotating shaft, a positioning disk and a locking nut, wherein the rotating shaft is horizontally arranged and rotatably arranged on the bracket, the positioning disk is sleeved on the rotating shaft and fixed relative to the rotating shaft, the pin rail wheel is sleeved on the rotating shaft, the positioning disk is fixedly connected to the pin rail wheel, the locking nut is threadedly connected to the rotating shaft and abuts against a side of the pin rail wheel away from the positioning disk, a stop wheel disk is fixedly connected to the rotating shaft, a stop pin shaft is slidably installed on the stop wheel disk, a plurality of stop holes are evenly distributed around the central axis of the rotating shaft on the bracket, and the stop pin shaft can be inserted into any one of the stop holes.
2. The pin rail wheel tooth grinding tool as claimed in claim 1, characterized in that: A limiting edge is convexly provided on the outer circumferential surface of the rotating shaft, the hole in the center of the positioning plate is sleeved on the outside of the rotating shaft, and one side of the positioning plate is abutted against the limiting edge.
3. The pin rail wheel tooth grinding tool as claimed in claim 2, characterized in that: A keyway is provided on the outer circumferential surface of the rotating shaft at a side of the limiting edge away from the bracket, a key is installed in the keyway, and the hole of the positioning plate has a groove matched with the key.
4. The pin rail wheel teeth grinding tool as claimed in claim 2, characterized in that: The surface of the positioning plate is provided with positioning holes around the hole, the pin rail wheel is provided with threaded holes, and the positioning plate is provided with positioning bolts, one end of which passes through the positioning hole and is threadedly connected with the threaded hole.
5. The pin rail wheel teeth grinding tool as claimed in claim 2, characterized in that: One end of the rotating shaft away from the limiting edge is a threaded section, and the locking nut is threadedly connected to the threaded section.
6. The pin rail wheel teeth grinding tool as claimed in claim 2, characterized in that: The anti-rotation wheel disc is coaxially arranged with the rotating shaft, and the anti-rotation pin shaft is slidably arranged on the anti-rotation wheel disc along the axial direction of the anti-rotation wheel disc.
7. The pin rail wheel teeth grinding tool as claimed in claim 6, characterized in that: A blocking edge is protruded from one end of the anti-rotation pin shaft close to the limiting edge.
8. The pin rail wheel teeth grinding tool as claimed in claim 1, characterized in that: The bracket includes a bottom plate and a support plate, wherein the support plate is fixedly connected to the bottom plate and is perpendicular to the bottom plate, and the rotating shaft is rotatably disposed on the support plate.
9. The pin rail wheel teeth grinding tool as claimed in claim 8, characterized in that: There are two support plates, and the two support plates are parallel to each other and spaced apart.