Chinese style door and window welding, milling and grinding all-in-one machine

Abstract

The utility model relates to a Chinese style door and window welding, milling and grinding all-in-one machine which comprises a machine frame, a plurality of welding workbenches and a plurality of positioning columns, two translation mechanisms are arranged on the machine frame, a welding mechanism and a milling and grinding mechanism are arranged at the tail ends of the two translation mechanisms respectively, a workbench guide rail is transversely arranged in the middle of the machine frame, the welding workbenches are arranged on the workbench guide rail, and the positioning columns are arranged on the welding workbenches. A plurality of mounting holes A designed in a grid shape are formed in the welding workbench, mounting holes B are eccentrically formed in the positioning columns, the mounting holes B and the mounting holes A are connected through screws, Chinese doors and windows are assembled on the welding workbench and positioned through the positioning columns, and the welding mechanism is used for welding the Chinese doors and windows. And the milling and grinding mechanism is used for milling and grinding welding points on the Chinese style doors and windows. The device has the advantages of reasonable structural design, high integration degree, high processing efficiency and the like.

Description

Technical field:

[0001] The utility model relates to the technical field of Chinese-style door and window processing, in particular to a Chinese-style door and window welding, milling and grinding integrated machine. Background technology:

[0002] Chinese doors and windows are mainly composed of window frames and window lattices. Figure 8 As shown, the window lattice is the frame structure design of traditional Chinese wooden buildings, making the window one of the most important components of traditional buildings and the aesthetic center of the building. In ancient times, Chinese doors and windows were mainly made of wooden materials, while modern Chinese doors and windows are mostly made of metal materials. In order to improve processing efficiency, the existing technology mostly uses welding to complete the connection and fixation of window frames and window lattices.

[0003] At present, most of the existing technologies use welding robots to weld Chinese-style doors and windows. Most Chinese-style doors and windows use six-axis welding robots, among which the Bronte brand is relatively well used. For example, a Chinese patent discloses a Chinese-style window welding workbench and welding workstation (authorization announcement number: CN219212108U), which mainly uses welding robots to complete the welding of Chinese-style doors and windows. Although welding robots can also complete the welding of Chinese-style doors and windows, milling and grinding are still required after welding, which requires three separate process equipment, with high overall processing costs and low processing efficiency. In addition, the manufacturing of welding robots is highly confidential, and spatial movement is affected by dead point areas and needs to be optimized and controlled, resulting in high overall cost.

[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Utility model content:

[0005] The purpose of the utility model is to solve the problems existing in the prior art and to provide a Chinese-style door and window welding, milling and grinding all-in-one machine, which has the advantages of reasonable structural design, high degree of integration, high processing efficiency, etc.

[0006] The utility model achieves the above-mentioned purpose by adopting the following technical solutions:

[0007] The integrated welding, milling and grinding machine for Chinese-style doors and windows comprises a frame, a plurality of welding workbenches and a plurality of positioning columns, the frame is provided with two translation mechanisms, the ends of the two translation mechanisms are respectively provided with a welding mechanism and a milling mechanism, a workbench guide rail is horizontally provided in the middle of the frame, the welding workbench is arranged on the workbench guide rail, a plurality of mounting holes A designed in a grid shape are provided on the welding workbench, a mounting hole B is eccentrically provided on the positioning column, the mounting hole B is connected to the mounting hole A by screws, the Chinese-style doors and windows are assembled on the welding workbench and positioned by the positioning columns, the welding mechanism welds the Chinese-style doors and windows, and the milling mechanism mills and grinds the welding points on the Chinese-style doors and windows.

[0008] The two translation mechanisms include guide rails A arranged on both sides of the frame, the guide rails A are arranged horizontally, and slides are arranged on the two guide rails A, a motor seat A is arranged on one side of the slide, a reducer A is arranged on the motor seat A, a motor A is arranged at the input end of the reducer A, and a gear A is arranged at the output end, and a rack A meshing with the gear A is arranged on one side of the corresponding frame, a guide rail B and a rack B are longitudinally arranged on the slide, a slide is arranged on the guide rail B, and a reducer B is vertically arranged on the slide, a motor B is arranged at the input end of the reducer B, and a gear B meshing with the rack B is arranged at the output end, and the welding mechanism and the milling mechanism are longitudinally spaced at the front end of the slide.

[0009] The slide includes a slide plate arranged on a guide rail A, a vertical beam is vertically arranged on the slide plate, a longitudinal beam is arranged between the two vertical beams, the upper end and the front end of the longitudinal beam are respectively provided with the guide rail B, the rack B is longitudinally arranged on the upper end of the longitudinal beam, and the corresponding slide seat includes a vertically arranged flat plate and a vertical plate, the flat plate is arranged on the guide rail B at the upper end of the longitudinal beam, the vertical plate is vertically arranged on the guide rail B at the front end of the longitudinal beam, the reducer B is vertically arranged on the flat plate, and the welding mechanism and the milling mechanism are respectively arranged on the vertical plate.

[0010] The welding mechanism includes an adjustment rail A vertically arranged on the vertical plate, an adjustment slide A is provided on the adjustment rail A, a cylinder seat A is provided at the upper end of the vertical plate, a cylinder A is vertically arranged on the cylinder seat A, the cylinder A is connected to the adjustment slide A, and a welding laser head is vertically arranged on the adjustment slide A.

[0011] The milling mechanism includes an adjustment guide rail B vertically arranged on the vertical plate, an adjustment slide B is provided on the adjustment guide rail B, a cylinder seat B is provided at the upper end of the vertical plate, a cylinder B is vertically provided on the cylinder seat B, the cylinder B is connected to the adjustment slide B, a spindle motor is provided on the adjustment slide B, and the spindle motor is connected to the milling tool.

[0012] The utility model adopts the above structure, which can bring the following beneficial effects:

[0013] By designing a welding workbench, a positioning column and an eccentrically designed mounting hole B on the positioning column, it is possible to assemble Chinese-style doors and windows on the welding workbench and position them through the positioning column. By designing a workbench guide rail on the frame, the sliding connection of the welding workbench can be achieved, and then alternating welding can be achieved, that is, one welding workbench is used to assemble Chinese-style doors and windows, and the other is used for welding, thereby improving welding efficiency. By designing two translation structures, a welding mechanism and a milling mechanism, the two processes of welding and milling are integrated into a design, and the welding and milling of Chinese-style doors and windows can be achieved, and the overall processing efficiency is higher. Description of the drawings:

[0014] Figure 1This is a structural schematic diagram of the Chinese-style door and window welding, milling and grinding integrated machine of the utility model;

[0015] Figure 2 This is a top view of the Chinese-style door and window welding, milling and grinding machine of the utility model;

[0016] Figure 3 It is a side view of the Chinese-style door and window welding, milling and grinding machine of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the meshing of gear A and rack A of the utility model;

[0018] Figure 5 This is a schematic diagram of the structure of the meshing of the gear B and the rack B of the utility model;

[0019] Figure 6 This is a schematic diagram of the installation structure of the positioning column of the utility model;

[0020] Figure 7 This is a schematic diagram of the structure of the positioning column of the utility model;

[0021] Figure 8 This is a schematic diagram of the structure of Chinese style doors and windows;

[0022] In the figure, 1, frame, 2, welding workbench, 3, positioning column, 4, two translation mechanisms, 401, guide rail A, 402, slide, 4021, slide plate, 4022, vertical beam, 4023, longitudinal beam, 403, motor seat A, 404, reducer A, 405, motor A, 406, gear A, 407, rack A, 408, guide rail B, 409, rack B, 410, slide, 4101, flat plate, 4102, vertical plate, 411, reducer B, 412, motor B, 413, gear B, 5, welding mechanism, 6, milling mechanism, 7, workbench guide rail, 8, mounting hole A, 9, mounting hole B, 10, screw, 11, Chinese doors and windows, 1101, window frame, 1102, window lattice. Specific implementation method:

[0023] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.

[0025] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0026] In addition, the terms "lateral", "longitudinal", "vertical", "upper end", "A", "B", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the position of the indicated technical features.

[0027] In the present invention, unless otherwise clearly specified and limited, the terms "provided with", "set", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0028] like Figure 1-7 As shown, the Chinese-style door and window welding, milling and grinding machine includes a frame 1, multiple welding workbenches 2 and multiple positioning columns 3. The frame 1 is provided with two translation mechanisms 4, and the ends of the two translation mechanisms 4 are respectively provided with welding mechanisms 5 and milling mechanisms 6. A workbench guide rail 7 is horizontally provided in the middle of the frame 1, and the welding workbench 2 is arranged on the workbench guide rail 7. The welding workbench 2 is provided with multiple mounting holes A8 designed in a grid shape, and the positioning column 3 is eccentrically provided with a mounting hole B9. The main purpose of the eccentric design of the mounting hole B9 here is to meet the precise positioning of Chinese-style doors and windows 11 of different sizes by rotating the positioning column 3. The mounting hole B9 is connected to the mounting hole A8 by a screw 10. The Chinese-style doors and windows 11 are assembled on the welding workbench 2 and positioned by the positioning column 3. The welding mechanism 5 welds the Chinese-style doors and windows 11, and the milling mechanism 6 mills the welding points on the Chinese-style doors and windows 11. By designing the welding workbench 2, the positioning column 3 and eccentrically designing the mounting hole B9 on the positioning column 3, the Chinese-style doors and windows 11 can be spliced ​​and assembled on the welding workbench 2 and positioned by the positioning column 3. By designing the workbench guide rail 7 on the frame 1, the sliding connection of the welding workbench 2 can be realized, and then alternating welding can be realized, that is, one welding workbench 2 is used to assemble the Chinese-style doors and windows 11, and the other is used for welding, thereby improving the welding efficiency. By designing two translation structures 4, the welding mechanism 5 and the milling mechanism 6, the two processes of welding and milling are integrated into a design, and the welding and milling of the Chinese-style doors and windows 11 can be realized, and the overall processing efficiency is higher.

[0029] The two translation mechanisms 4 include guide rails A401 arranged on both sides of the frame 1, the guide rails A401 are arranged horizontally, and slides 402 are arranged on the two guide rails A401, a motor seat A403 is arranged on one side of the slide 402, a reducer A404 is arranged on the motor seat A403, a motor A405 is arranged at the input end of the reducer A404, and a gear A406 is arranged at the output end, and a rack A407 meshing with the gear A406 is arranged on one side of the corresponding frame 1, a guide rail B408 and a rack B409 are longitudinally arranged on the slide 402, a slide 410 is arranged on the guide rail B408, and a reducer B411 is vertically arranged on the slide 410, a motor B412 is arranged at the input end of the reducer B411, and a gear B meshing with the rack B409 is arranged at the output end, and the welding mechanism 5 and the milling mechanism 6 are longitudinally spaced at the front end of the slide 410. The motor and gear rack transmission are used to achieve precise and rapid adjustment in both the horizontal and vertical directions, thereby meeting the movement requirements of the flat welding position.

[0030] The slide 402 includes a slide plate 4021 arranged on the guide rail A401, a vertical beam 4022 is vertically arranged on the slide plate 4021, a longitudinal beam 4023 is arranged between the two vertical beams 4022, the upper end and the front end of the longitudinal beam 4023 are respectively provided with the guide rail B408, the rack B409 is longitudinally arranged on the upper end of the longitudinal beam 4023, and the corresponding slide seat 410 includes a vertically arranged flat plate 4101 and a vertical plate 4102, the flat plate 4101 is arranged on the guide rail B408 at the upper end of the longitudinal beam 4023, the vertical plate 4102 is vertically arranged on the guide rail B408 at the front end of the longitudinal beam 4023, the reducer B411 is vertically arranged on the flat plate 4101, and the welding mechanism 5 and the milling mechanism 6 are respectively arranged on the vertical plate 4102. The structure of the slide 402 and the slide seat 410 is further limited to ensure that the structure is stable and reliable.

[0031] The welding mechanism 5 includes an adjustment rail A501 vertically arranged on the vertical plate 4102, an adjustment slide A502 is arranged on the adjustment rail A501, a cylinder seat A503 is arranged on the upper end of the vertical plate 4102, a cylinder A504 is vertically arranged on the cylinder seat A503, the cylinder A504 is connected to the adjustment slide A402, and a welding laser head 505 is vertically arranged on the adjustment slide A502. The welding laser head 505 is a main component of the laser welding system, and the laser welding system belongs to the prior art and can be directly purchased or customized. The main purpose of setting the cylinder A504 is to achieve lifting and lowering adjustment.

[0032] The milling mechanism 6 includes an adjustment rail B601 vertically arranged on the vertical plate 4102, an adjustment slide B602 is arranged on the adjustment rail B601, a cylinder seat B603 is arranged on the upper end of the vertical plate 4102, a cylinder B604 is vertically arranged on the cylinder seat B603, the cylinder B604 is connected to the adjustment slide B602, a spindle motor 605 is arranged on the adjustment slide B602, and a milling tool is connected to the spindle motor 605. The milling and grinding process of the welding point is realized.

[0033] Instructions for use of this application for Chinese door and window welding, milling and grinding machine:

[0034] In actual use, generally 2 to 3 welding workbenches 2 are needed. According to the specifications of the Chinese-style doors and windows 11, multiple positioning columns 3 are installed on the welding workbenches 2, and then the window frame 1101 and the window lattice 1102 are quickly assembled on the welding workbenches 2 according to the positioning columns 3. When assembling and positioning the Chinese-style doors and windows 11 of the same specifications, there is no need to adjust the positioning columns 3. Only when the Chinese-style doors and windows 11 of different specifications are replaced, the positioning columns 3 will be adjusted accordingly according to their specifications.

[0035] Move the welding workbench 2 (the welding workbench 2 can be removed to assemble the Chinese-style doors and windows 11, or moved to one end of the workbench guide rail 7 to assemble the Chinese-style doors and windows 11, depending on actual needs) with the assembled Chinese-style doors and windows 11 to the welding position (lock it with a locking handle), and then start the two translation mechanisms 4 and the welding mechanism 5 to weld the Chinese-style doors and windows 11. After the welding is completed, the welding mechanism 5 is reset, and the milling and grinding mechanism 6 is started to mill and grind the welding points on the Chinese-style doors and windows 11.

[0036] The above-mentioned specific implementation manner cannot be used as a limitation on the protection scope of the present utility model. For those skilled in the art, any replacement, improvement or change made to the implementation manner of the present utility model falls within the protection scope of the present utility model.

[0037] The matters not described in detail in the present invention are all known technologies to those skilled in the art.

Claims

1. Chinese style door and window welding, milling and grinding machine, characterized by: It includes a frame, multiple welding workbenches and multiple positioning columns. The frame is provided with two translation mechanisms. The ends of the two translation mechanisms are respectively provided with a welding mechanism and a milling mechanism. A workbench guide rail is horizontally provided in the middle of the frame. The welding workbench is set on the workbench guide rail. The welding workbench is provided with multiple mounting holes A designed in a grid shape. The positioning column is eccentrically provided with a mounting hole B. The mounting hole B is connected to the mounting hole A by a screw. The Chinese-style doors and windows are assembled on the welding workbench and positioned by the positioning columns. The welding mechanism welds the Chinese-style doors and windows, and the milling mechanism mills the welding points on the Chinese-style doors and windows.

2. The Chinese-style door and window welding, milling and grinding machine according to claim 1 is characterized in that: The two translation mechanisms include guide rails A arranged on both sides of the frame, the guide rails A are arranged horizontally, and slides are arranged on the two guide rails A, a motor seat A is arranged on one side of the slide, a reducer A is arranged on the motor seat A, a motor A is arranged at the input end of the reducer A, and a gear A is arranged at the output end, and a rack A meshing with the gear A is arranged on one side of the corresponding frame, a guide rail B and a rack B are longitudinally arranged on the slide, a slide is arranged on the guide rail B, and a reducer B is vertically arranged on the slide, a motor B is arranged at the input end of the reducer B, and a gear B meshing with the rack B is arranged at the output end, and the welding mechanism and the milling mechanism are longitudinally spaced at the front end of the slide.

3. The Chinese-style door and window welding, milling and grinding machine according to claim 2 is characterized in that: The slide includes a slide plate arranged on a guide rail A, a vertical beam is vertically arranged on the slide plate, a longitudinal beam is arranged between the two vertical beams, the upper end and the front end of the longitudinal beam are respectively provided with the guide rail B, the rack B is longitudinally arranged on the upper end of the longitudinal beam, and the corresponding slide seat includes a vertically arranged flat plate and a vertical plate, the flat plate is arranged on the guide rail B at the upper end of the longitudinal beam, the vertical plate is vertically arranged on the guide rail B at the front end of the longitudinal beam, the reducer B is vertically arranged on the flat plate, and the welding mechanism and the milling mechanism are respectively arranged on the vertical plate.

4. The Chinese-style door and window welding, milling and grinding machine according to claim 3 is characterized in that: The welding mechanism includes an adjustment rail A vertically arranged on the vertical plate, an adjustment slide A is provided on the adjustment rail A, a cylinder seat A is provided at the upper end of the vertical plate, a cylinder A is vertically arranged on the cylinder seat A, the cylinder A is connected to the adjustment slide A, and a welding laser head is vertically arranged on the adjustment slide A.

5. The Chinese-style door and window welding, milling and grinding machine according to claim 4 is characterized in that: The milling mechanism includes an adjustment guide rail B vertically arranged on the vertical plate, an adjustment slide B is provided on the adjustment guide rail B, a cylinder seat B is provided at the upper end of the vertical plate, a cylinder B is vertically provided on the cylinder seat B, the cylinder B is connected to the adjustment slide B, a spindle motor is provided on the adjustment slide B, and the spindle motor is connected to the milling tool.

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