Ballastless track groove template positioning device

By designing a ballless track groove template positioning device including a base, support mechanism, fixed insertion shell and other components, the problem of cumbersome disassembly and inconvenient groove depth adjustment in the prior art is solved, rapid disassembly and flexible adjustment is achieved, and construction efficiency is improved.

CN222648484UActive Publication Date: 2025-03-21京沪高速铁路股份有限公司
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Patent Information

Application Number
CN202421215954.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-21
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing ballless track groove formwork positioning device is complicated to disassemble and assemble, which increases the labor intensity of personnel, affects construction efficiency, and is not convenient to adjust the groove depth.

Method used

A ballless track groove formwork positioning device is designed, including a base, support mechanism, fixed insertion shell, side formwork, adjustment screw, beam plate, limit cross plate and groove formwork body. Through the coordination of components such as positioning insert, support vertical plate, and adjustment screw, the rapid disassembly and assembly of the device and flexible adjustment of groove depth are achieved.

Benefits of technology

The rapid disassembly and assembly of the positioning device is realized, which reduces the labor intensity of people, improves construction efficiency, and facilitates adjustment of the groove depth, solving the problems of cumbersome disassembly and assembly and inconvenient depth adjustment in the prior art.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ballastless track construction, in particular to a ballastless track groove formwork positioning device which comprises a base, a side formwork is fixedly connected to the edge of the top of the base, fixing inserting shells are fixedly connected to the front side and the rear side of the side formwork, and supporting mechanisms are inserted into inner cavities of the fixing inserting shells. The supporting mechanism comprises a positioning inserting block, supporting vertical plates are fixedly connected to the outer side of the positioning inserting block, a cross beam plate is inserted into the top between the front supporting vertical plate and the rear supporting vertical plate, and an adjusting screw rod is connected to the top of the cross beam plate in a penetrating and threaded mode. The positioning pins on the two sides are pushed inwards to move out of the positioning insertion holes, the supporting vertical plate is pulled outwards, the positioning insertion block is taken down from the fixing insertion shell, the insertion plate and the limiting transverse plate are separated from the connecting sleeve shell and the limiting opening correspondingly, and therefore the groove module and the positioning device can be disassembled, the disassembling operation is faster and more labor-saving, and the disassembling efficiency is improved. And the carrying is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of ballastless track construction, in particular to a ballastless track groove template positioning device. Background Art

[0002] Ballastless track refers to a track structure that uses an integral foundation such as concrete and asphalt mixture to replace the granular gravel roadbed. It is also called ballastless track. The main function of the ballastless track limit groove is to buffer the high-speed vibration and impact generated when vehicles pass through the track, protect the roadbed and sleepers, and electrically insulate the signal system.

[0003] After searching, the announcement number is CN218711844U, and the name is a utility model of a plate-type ballastless track limiting groove mold positioning device, which includes a transverse positioning rod and a longitudinal positioning frame fixed at both ends of the transverse positioning rod. Through research and analysis, it is found that although it is only necessary to place the groove mold in the area corresponding to the groove mold positioning frame of the longitudinal positioning frame, which improves the construction progress and accuracy, the following defects still exist to a certain extent.

[0004] For example, it is inconvenient to disassemble the positioning device. Most of the components of the groove module positioning device are connected and fixed by bolts. Therefore, personnel need to use tools to operate one by one during disassembly and assembly, which increases the labor intensity of personnel. The slow installation speed affects the construction efficiency, and the groove template cannot be adjusted up and down, which makes it inconvenient to adjust the depth of the groove. In order to solve the above technical problems, we have designed a ballastless track groove template positioning device. Utility Model Content

[0005] The purpose of the utility model is to provide a ballastless track groove template positioning device, which has the advantages of more convenient and quick disassembly and assembly of the positioning structure, reducing the labor intensity of personnel, improving construction efficiency, and facilitating the adjustment of the groove depth. It solves the problem that the disassembly and assembly of the positioning mechanism is relatively cumbersome, which increases the labor intensity of personnel, affects the construction efficiency, and is inconvenient to adjust the groove depth.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ballastless track groove template positioning device, including a base, a side template is fixedly connected to the edge of the top of the base, and the front and rear sides of the side template are fixedly connected to fixed plug shells, and the inner cavity of the fixed plug shell is plugged with a supporting mechanism, and the supporting mechanism includes a positioning plug block, and the outer side of the positioning plug block is fixedly connected to a supporting vertical plate, and the top between the front and rear two supporting vertical plates is plugged with a cross beam plate, and the top of the cross beam plate is threadedly connected with an adjusting screw, and the bottom of the adjusting screw is movably connected to a limiting cross plate, and the bottom of the limiting cross plate is connected to the groove template body by bolts.

[0007] Preferably, a limited opening is provided on the surface of the support vertical plate, and a connecting sleeve is welded on the top of the support vertical plate.

[0008] Preferably, the positioning plug includes a plug-in shell, and connecting slides are slidably connected to the left and right sides of the inner cavity of the plug-in shell, a positioning spring is fixedly connected between the left and right connecting slides, and a positioning pin is fixedly connected to the outer side of the connecting slide, and the outer side of the positioning pin passes through the plug-in shell and the fixed plug-in shell in sequence and is chamfered.

[0009] Preferably, plug-in plates are welded to both the front and rear sides of the cross beam plate, and a rotating plate is fixedly connected to the top of the adjusting screw.

[0010] Preferably, connecting vertical plates are welded to both the front and rear sides of the bottom of the limiting horizontal plate, and the surface of the connecting vertical plates is fixedly connected to the groove template body by bolts.

[0011] Preferably, positioning holes are provided on both the left and right sides of the inner cavity of the fixed plug shell, and the front and rear sides of the limiting horizontal plate extend to the inner cavities of the front and rear supporting vertical plates respectively.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. Push the positioning pins on both sides inward to remove them from the positioning sockets, pull the supporting vertical plate outward, and the positioning plug block will be removed from the fixed plug shell. The plug-in board and the limit horizontal plate will be separated from the connecting shell and the limit opening respectively. In this way, the groove module and the positioning device can be disassembled. The disassembly operation is faster and more labor-saving, and it is more convenient to carry.

[0014] 2. According to the depth of the groove, turn the screw forward or reverse to drive the groove template body below to move downward or upward. In this way, the groove template body moves downward to increase the groove depth, and moves upward to reduce the groove depth. This makes the adjustment simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an axonometric drawing of the structure of the utility model;

[0016] Figure 2 It is an exploded view of the support mechanism and the fixed plug housing of the utility model;

[0017] Figure 3 It is a right axonometric view of the local structure of the utility model;

[0018] Figure 4 It is a sectional isometric view of the positioning plug of the utility model.

[0019] In the figure: 1. base; 2. supporting mechanism; 3. fixed plug shell; 4. side template; 5. adjusting screw; 6. cross beam plate; 7. limiting cross plate; 8. groove template body; 9. connecting shell; 10. limiting opening; 11. supporting vertical plate; 12. positioning plug block; 13. positioning socket; 14. connecting vertical plate; 15. plug-in board; 16. connecting slide plate; 17. plug-in shell; 18. positioning spring; 19. positioning pin. DETAILED DESCRIPTION

[0020] See also Figure 1-Figure 4 The ballastless track groove template positioning device comprises a base 1, a side template 4 is fixedly connected to the edge of the top of the base 1, a fixed plug shell 3 is fixedly connected to the front and rear sides of the side template 4, a support mechanism 2 is inserted into the inner cavity of the fixed plug shell 3, and the support mechanism 2 comprises a positioning plug block 12, a support vertical plate 11 is fixedly connected to the outer side of the positioning plug block 12, a cross beam plate 6 is inserted into the top between the front and rear two support vertical plates 11, an adjusting screw 5 is threadedly connected to the top of the cross beam plate 6, and the bottom of the adjusting screw 5 is movably connected to a limiting horizontal plate 7, and the bottom of the limiting horizontal plate 7 is connected to a groove template body 8 by bolts;

[0021] See also Figure 2 The surface of the supporting vertical plate 11 is provided with a limited opening 10. By providing the limited opening 10, one end of the limited horizontal plate 7 can be inserted into the interior to guide and limit it. A connecting sleeve 9 is welded on the top of the supporting vertical plate 11. By providing the connecting sleeve 9, the plug-in board 15 at one end of the crossbeam plate 6 can be conveniently inserted into the interior, which is convenient for disassembly and assembly;

[0022] See also Figure 4 The positioning plug 12 includes a plug-in shell 17, and the left and right sides of the inner cavity of the plug-in shell 17 are slidably connected with a connecting slide 16, and a positioning spring 18 is fixedly connected between the left and right connecting slides 16. By setting the positioning spring 18, it has the function of elastic support, and can push the positioning pin 19 to be inserted into the positioning socket 13 by releasing the elastic potential energy, so as to facilitate the installation and positioning of the positioning plug 12. The outer side of the connecting slide 16 is fixedly connected with a positioning pin 19, and the outer side of the positioning pin 19 sequentially penetrates the plug-in shell 17 and the fixed plug-in shell 3 and is provided with a chamfer;

[0023] See also Figure 3 , plug-in plates 15 are welded on both the front and rear sides of the cross beam plate 6, and a rotating plate is fixedly connected to the top of the adjusting screw 5. By setting the rotating plate, it is easier for personnel to rotate the adjusting screw 5;

[0024] See also Figure 3, both the front and rear sides of the bottom of the limiting horizontal plate 7 are welded with connecting vertical plates 14. By setting the connecting vertical plates 14, the groove template body 8 can be easily installed on the limiting horizontal plate 7, and the surface of the connecting vertical plates 14 is fixedly connected to the groove template body 8 by bolts;

[0025] See also Figure 2 The left and right sides of the inner cavity of the fixed plug shell 3 are both provided with positioning holes 13, and the front and rear sides of the limiting horizontal plate 7 extend to the inner cavities of the front and rear supporting vertical plates 11 respectively.

[0026] When in use, fix the side template 4 on the base 1, first insert the support mechanism 2 on one side into the fixed plug shell 3, then insert the plug plate 15 on one side of the cross beam plate 6 into the connecting sleeve 9, and insert one end of the limiting cross plate 7 into the limiting opening 10, and finally insert the support mechanism 2 on the other side into the corresponding fixed plug shell 3, and insert the plug plate 15 and the limiting cross plate 7 on the other side at the same time, so that the groove template body 8 can be installed and fixed inside the side template 4, and then the screw 5 is adjusted forward or reversed according to the depth of the groove to drive the lower groove template body 8 to move downward or upward, so that the groove template body 8 moves downward to increase the depth of the groove, and moves upward to reduce the depth of the groove. This makes the adjustment simpler and more convenient. When the concrete injected into the side template 4 solidifies, the template needs to be removed. The positioning pins 19 on both sides are pushed inward, and the positioning pins 19 are moved out of the positioning sockets 13. At this time, the supporting vertical plate 11 is pulled outward, and the positioning plug block 12 is removed from the fixed plug shell 3. During the pulling process, the plug-in plate 15 and the limiting horizontal plate 7 are respectively detached from the connecting shell 9 and the limiting opening 10. In this way, the disassembly of the groove module and the positioning device can be completed. The disassembly operation is faster and more labor-saving, and it is also more convenient to carry.

[0027] In summary: the ballastless track groove template positioning device, through the coordinated use of the base 1, the supporting mechanism 2, the fixed plug shell 3, the side template 4, the adjusting screw 5, the cross beam plate 6, the limiting cross plate 7 and the groove template body 8, solves the problems of cumbersome disassembly and assembly of the positioning mechanism, increased labor intensity of personnel, affected construction efficiency, and inconvenient adjustment of the groove depth.

Claims

1. A ballastless track groove template positioning device, comprising a base (1), characterized in that: A side template (4) is fixedly connected to the edge of the top of the base (1), and a fixed plug shell (3) is fixedly connected to the front and rear sides of the side template (4). The inner cavity of the fixed plug shell (3) is plugged with a support mechanism (2), and the support mechanism (2) includes a positioning plug block (12), and the outer side of the positioning plug block (12) is fixedly connected to a support vertical plate (11), and a cross beam (6) is plugged into the top between the front and rear support vertical plates (11). The top of the cross beam (6) is threadedly connected to an adjusting screw (5), and the bottom of the adjusting screw (5) is movably connected to a limiting cross plate (7), and the bottom of the limiting cross plate (7) is bolted to a groove template body (8).

2. The ballastless track groove template positioning device according to claim 1, characterized in that: A limiting opening (10) is provided on the surface of the supporting vertical plate (11), and a connecting sleeve (9) is welded to the top of the supporting vertical plate (11).

3. The ballastless track groove template positioning device according to claim 1, characterized in that: The positioning plug (12) comprises a plug-in shell (17), the left and right sides of the inner cavity of the plug-in shell (17) are slidably connected to connecting slides (16), a positioning spring (18) is fixedly connected between the left and right connecting slides (16), the outer side of the connecting slide (16) is fixedly connected to a positioning pin (19), the outer side of the positioning pin (19) passes through the plug-in shell (17) and the fixed plug-in shell (3) in sequence and is provided with a chamfer.

4. The ballastless track groove template positioning device according to claim 1, characterized in that: A plug-in plate (15) is welded to both the front and rear sides of the cross beam plate (6), and a rotating plate is fixedly connected to the top of the adjusting screw rod (5).

5. The ballastless track groove template positioning device according to claim 1, characterized in that: Connecting vertical plates (14) are welded to both the front and rear sides of the bottom of the limiting horizontal plate (7), and the surface of the connecting vertical plates (14) is fixedly connected to the groove template body (8) by bolts.

6. The ballastless track groove template positioning device according to claim 1, characterized in that: Positioning holes (13) are provided on both the left and right sides of the inner cavity of the fixed plug housing (3), and the front and rear sides of the limiting horizontal plate (7) extend to the inner cavities of the front and rear two supporting vertical plates (11) respectively.