Film aluminizing processing device

By designing the locking mechanism, disassembly mechanism and unloading mechanism in the film aluminum plating processing device, the problem of cumbersome operation of replacing the roll in the prior art is solved, automatic operation is realized, and work convenience and replacement efficiency are improved.

CN222664942UActive Publication Date: 2025-03-25SHANGHAI HERO CHAMPION COATING TECH
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Patent Information

Application Number
CN202421304555.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-08
Publication Date
2025-03-25
Estimated Expiration
2034-06-08

AI Technical Summary

Technical Problem

The existing film aluminum plating processing device is complicated when replacing the roll roll, and requires the removal of the limiting mechanism and the lifting equipment to be complex, resulting in large labor consumption and low replacement efficiency.

Method used

A film aluminum plating processing device is designed, including a locking mechanism, a disassembly mechanism and a discharge mechanism. The locking mechanism is used to automatically limit the retracting rollers, the disassembly mechanism facilitates automatic removal of the retracting rollers, and the unloading mechanism is used to stay away from the influence of the new retracting rollers.

Benefits of technology

Through automatic limit fixation and automatic disassembly and unloading, manual operation is reduced, work convenience is improved, labor consumption is reduced, and the replacement process is greatly simplified and replacement efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a film aluminizing processing device, and particularly relates to the technical field of film aluminizing processing, which comprises a bottom plate, two ends of the surface of the bottom plate are fixedly connected with mounting racks, one ends, close to each other, of the two mounting racks are provided with fixing blocks, and a wind-up roll is arranged between the two mounting racks. The two fixing blocks are each provided with a locking mechanism used for locking and fixing the winding roller, the portions, located below the locking mechanisms, of the two fixing blocks are each provided with a dismounting mechanism used for dismounting the winding roller, and the portion, located below the winding roller, of the surface of the bottom plate is provided with a discharging mechanism used for discharging the winding roller. The winding device has the technical effects and advantages that the locking mechanism is arranged, so that the mounted winding roller can be conveniently and automatically limited and fixed, and manual operation is not needed; by arranging the dismounting mechanism, the wind-up roller can be conveniently dismounted from the fixed block, and meanwhile, the wind-up roller does not need to be dismounted from the fixed block through hoisting equipment; and the unloading mechanism is arranged so that the unloaded winding roller can be away from the fixed block conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of film aluminum plating processing, and more specifically, to a film aluminum plating processing device. Background Art

[0002] Aluminum-plated film is a composite film formed by using a special process to coat an extremely thin layer of metal aluminum on the surface of a plastic film. During the processing of the aluminized film, the film needs to be processed and produced by a film aluminizing processing equipment.

[0003] The currently existing film aluminum coating processing device needs to reel up the processed film aluminum coating through a reel after the film aluminum coating processing. However, when the reel is full, the reel needs to be replaced. During the replacement process, the limiting mechanism for fixing the reel needs to be removed first, and then the reel that has been reeled out of the device is lifted by the lifting equipment, and then the new reel is lifted onto the device, and then the reel is fixed by the limiting mechanism. The operation process is extremely cumbersome, which not only increases the labor consumption, but also greatly reduces the replacement efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a film aluminum plating processing device to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: comprising: a base plate, both ends of the base plate surface are fixedly connected with mounting frames, the ends of the two mounting frames close to each other are provided with fixing blocks, a winding roller is provided in the middle of the two mounting frames, the two fixing blocks are provided with locking mechanisms for locking and fixing the winding roller, the two fixing blocks are provided with disassembly mechanisms for disassembling the winding roller below the locking mechanisms, and the surface of the base plate is provided with a unloading mechanism for unloading the winding roller below the winding roller.

[0006] In a preferred embodiment, both ends of the winding roller are fixedly connected to a rectangular mounting block, and the locking mechanism includes a mounting slot that passes through and is arranged on the top surface of the fixing block, the rectangular mounting block is slidably connected to the mounting slot, and a receiving slot is arranged on the top of both sides of the mounting slot, and trapezoidal limit blocks are slidably connected to the two receiving slots, and the ends of the two trapezoidal limit blocks that are away from each other are fixedly connected to a compression spring, and the ends of the two compression springs that are away from the trapezoidal limit blocks are fixedly connected to the corresponding inner side walls of the storage slots, and the bottom surfaces of the two trapezoidal limit blocks are slidably connected to the top surface of the corresponding rectangular mounting block, and the ends of the two fixed blocks that are away from each other are fixedly connected to a rotating disk, and the two rotating disks are rotatably connected to the side walls of the two mounting brackets respectively, and one side of one of the mounting brackets is fixedly connected to a motor at a position relative to the rotating disk, and the output end of the motor is fixedly connected to one side of the rotating disk.

[0007] In a preferred embodiment, one side of the two mounting frames is obliquely and fixedly connected with a guide inclined plate.

[0008] In a preferred embodiment, the disassembly mechanism includes a driving groove opened at the lower end of one side of the mounting groove, an L-shaped support plate is slidably connected in the driving groove, the top surface of the L-shaped support plate is slidably connected to the bottom surface of the rectangular mounting block, the L-shaped support plate is located at the top of one end of the driving groove and is horizontally threaded with a screw, one end of the screw is rotatably connected to the inner side wall of the driving groove, and the other end of the screw penetrates the side wall of the fixed block and extends to one side of the fixed block.

[0009] In a preferred embodiment, the unloading mechanism includes a placing plate slidably connected to the surface of the bottom plate, and T-shaped sliders are fixedly connected at both ends of one side of the bottom of the placing plate. T-shaped grooves are provided on the surface of the bottom plate at positions relative to the two T-shaped sliders, and the two T-shaped sliders are slidably connected to the corresponding T-shaped grooves.

[0010] In a preferred embodiment, a buffer pad is fixedly connected to the top surface of the placement plate.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The locking mechanism is set to facilitate the automatic limit fixation of the installed winding roller without manual operation, which improves the convenience of work and reduces labor consumption;

[0013] 2. The disassembly mechanism is provided to facilitate the removal of the winding roller from the fixed block. At the same time, there is no need to remove the winding roller from the fixed block through lifting equipment, which greatly reduces the complexity of the work;

[0014] 3. By setting up the unloading mechanism, it is convenient to keep the unloaded winding roller away from the fixing block to avoid affecting the installation and fixation of the new winding roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front cutaway structural schematic diagram of the utility model.

[0016] Figure 2 It is a schematic diagram of the top view of the cutaway structure of the utility model.

[0017] Figure 3 It is a schematic diagram of the main structure of the utility model.

[0018] Figure 4 It is a schematic diagram of the fixing block connection structure of the utility model.

[0019] The accompanying drawings are marked as follows: 1. base plate; 2. mounting frame; 3. fixing block; 4. locking mechanism; 5. disassembly mechanism; 6. unloading mechanism; 7. winding roller; 8. rectangular mounting block; 9. rotating disk; 10. mounting groove; 11. storage groove; 12. compression spring; 13. trapezoidal limit block; 14. L-shaped support plate; 15. driving groove; 16. screw; 17. guide inclined plate; 18. placement plate; 19. T-shaped slider; 20. T-shaped slide groove; 21. buffer pad; 22. motor. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] As attached Figure 1-4 The film aluminum plating processing device shown includes: a base plate 1, two mounting frames 2 fixedly connected to the two ends of the surface of the base plate 1, a fixing block 3 is provided at one end of the two mounting frames 2 close to each other, a winding roller 7 is arranged between the two mounting frames 2, and the two fixing blocks 3 are provided with a locking mechanism 4 for locking and fixing the winding roller 7, and a disassembly mechanism 5 for disassembling the winding roller 7 is provided on the two fixing blocks 3 below the locking mechanism 4, and a unloading mechanism 6 for unloading the winding roller 7 is provided on the surface of the base plate 1 below the winding roller 7.

[0022] The two rectangular mounting blocks 8 are respectively fixedly connected to the two ends of the winding roller 7, the locking mechanism 4 includes a mounting groove 10 that runs through the top surface of the fixed block 3, the rectangular mounting block 8 is slidably connected to the mounting groove 10, and the two receiving grooves 11 are arranged at the top ends on both sides of the mounting groove 10, the two trapezoidal limit blocks 13 are respectively slidably connected to the two receiving grooves 11, the two compression springs 12 are respectively fixedly connected to the ends of the two trapezoidal limit blocks 13 away from each other, the ends of the two compression springs 12 away from the trapezoidal limit blocks 13 are fixedly connected to the corresponding inner side walls of the receiving grooves 11, the bottom surfaces of the two trapezoidal limit blocks 13 are slidably connected to the top surfaces of the corresponding rectangular mounting blocks 8, the two rotating disks 9 are respectively fixedly connected to the ends of the two fixed blocks 3 away from each other, the two rotating disks 9 are respectively rotatably connected to the side walls of the two mounting frames 2, the motor 22 is fixedly connected to one side of one of the mounting frames 2 at a position relative to the rotating disk 9, and the output end of the motor 22 is fixedly connected to one side of the rotating disk 9.

[0023] The two guide inclined plates 17 are respectively and obliquely fixedly connected to one side of the two mounting frames 2 .

[0024] The disassembly mechanism 5 includes a driving groove 15 opened at the lower end of one side of the mounting groove 10, an L-shaped support plate 14 is slidably connected in the driving groove 15, the top surface of the L-shaped support plate 14 is slidably connected to the bottom surface of the rectangular mounting block 8, a screw rod 16 horizontally penetrates through a thread and is connected to the top of one end of the L-shaped support plate 14 located in the driving groove 15, one end of the screw rod 16 is rotatably connected to the inner side wall of the driving groove 15, and the other end of the screw rod 16 penetrates through the side wall of the fixing block 3 and extends to one side of the fixing block 3.

[0025] The specific implementation method is as follows: by setting a locking mechanism 4, it is convenient to automatically limit and fix the installed winding roller 7 without manual operation, thereby improving work convenience and reducing labor consumption; by setting a disassembly mechanism 5, it is convenient to remove the winding roller 7 from the fixed block 3, and at the same time, there is no need to remove the winding roller 7 from the fixed block 3 through lifting equipment, which greatly reduces the tediousness of the work.

[0026] As attached Figure 1-3 A film aluminum plating processing device is shown, and the unloading mechanism 6 includes a placement plate 18 slidably connected to the surface of the bottom plate 1, two T-shaped sliders 19 are fixedly connected to the two ends of one side of the bottom of the placement plate 18, and two T-shaped slide grooves 20 are opened on the surface of the bottom plate 1 and located at the relative positions of the two T-shaped sliders 19. The two T-shaped sliders 19 are slidably connected to the corresponding T-shaped slide grooves 20.

[0027] The buffer pad 21 is slidably connected to the top surface of the placement plate 18 .

[0028] The specific implementation method is as follows: by providing the unloading mechanism 6 , it is convenient to keep the unloaded winding roller 7 away from the fixing block 3 , so as to avoid affecting the installation and fixing of the new winding roller 7 .

[0029] Working principle of the utility model: when installing the winding roller 7, firstly, the winding roller 7 is hoisted to the top of the two mounting frames 2 by the hoisting equipment, so that the rectangular mounting blocks 8 at both ends of the winding roller 7 are aligned with the mounting grooves 10 on the two fixed blocks 3, and then the hoisting equipment drives the winding roller 7 to descend, so that the two rectangular mounting blocks 8 are respectively inserted into the corresponding mounting grooves 10. During this process, the trapezoidal limit block 13 is received into the receiving groove 11 by the thrust of the rectangular mounting block 8. When the rectangular mounting block 8 falls to the inner bottom of the mounting groove 10, the trapezoidal limit block 13 rebounds to the starting position by the elastic force of the compression spring 12, and the rectangular mounting block 8 is limited and fixed, so that the installation of the winding roller 7 is completed, and then the motor 22 drives the fixed block 3 to rotate through the rotating disk 9, so that the winding roller 7 can be installed. The roller 7 rotates to reel up the processed film aluminum coating, and the two guide inclined plates 17 limit the guiding of the film aluminum coating, so that the film aluminum coating can be neatly reeled onto the reeling roller 7, thereby improving the stability of the reeling process. When the reeling roller 7 needs to be replaced, the two screws 16 are rotated to make the two L-shaped support plates 14 both retract into the corresponding driving grooves 15. At this time, the reeling roller 7 falls to the surface of the placement plate 18 by its own gravity, and the setting of the buffer pad 21 facilitates the buffering of the impact force generated by the fall of the reeling roller 7 to avoid damage to the reeling roller 7. Then, the placement plate 18 is pulled, and the T-shaped slider 19 slides in the T-shaped slide groove 20, so that the placement plate 18 drives the reeling roller 7 away from the mounting frame 2 to avoid it blocking the new reeling roller 7 from performing normal installation operations.

[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A film aluminum plating processing device, comprising: A base plate (1), characterized in that: mounting frames (2) are fixedly connected at both ends of the base plate (1), a fixing block (3) is provided at the ends of the two mounting frames (2) close to each other, a winding roller (7) is provided in the middle of the two mounting frames (2), a locking mechanism (4) for locking and fixing the winding roller (7) is provided on the two fixing blocks (3), a disassembly mechanism (5) for disassembling the winding roller (7) is provided on the two fixing blocks (3) below the locking mechanism (4), and a disassembly mechanism (6) for disassembling the winding roller (7) is provided on the surface of the base plate (1) below the winding roller (7).

2. The film aluminum plating processing device according to claim 1 is characterized in that: Both ends of the winding roller (7) are fixedly connected with rectangular mounting blocks (8); the locking mechanism (4) comprises a mounting groove (10) penetrating and arranged on the top surface of the fixing block (3); the rectangular mounting block (8) is slidably connected in the mounting groove (10); the top ends of both sides of the mounting groove (10) are provided with receiving grooves (11); the two receiving grooves (11) are slidably connected with trapezoidal limit blocks (13); the ends of the two trapezoidal limit blocks (13) that are away from each other are fixedly connected with compression springs (12); the two compression springs (12) are away from the trapezoidal limit blocks (13); One end of each of the trapezoidal limit blocks (13) is fixedly connected to the inner side wall of the corresponding storage groove (11); the bottom surfaces of the two trapezoidal limit blocks (13) are slidably connected to the top surfaces of the corresponding rectangular mounting blocks (8); the ends of the two fixed blocks (3) that are away from each other are fixedly connected to a rotating disk (9); the two rotating disks (9) are respectively rotatably connected to the side walls of two mounting frames (2); one side of one of the mounting frames (2) is fixedly connected to a motor (22) at a position relative to the rotating disk (9); and the output end of the motor (22) is fixedly connected to one side of the rotating disk (9).

3. The film aluminum plating processing device according to claim 1, characterized in that: One side of the two mounting frames (2) is obliquely and fixedly connected with a guide inclined plate (17).

4. The film aluminum plating processing device according to claim 1, characterized in that: The disassembly mechanism (5) comprises a driving groove (15) provided at the lower end of one side of the mounting groove (10), an L-shaped support plate (14) being slidably connected in the driving groove (15), the top surface of the L-shaped support plate (14) being slidably connected to the bottom surface of the rectangular mounting block (8), a screw rod (16) being threadedly connected and passing horizontally through the top of one end of the L-shaped support plate (14) located in the driving groove (15), one end of the screw rod (16) being rotatably connected to the inner side wall of the driving groove (15), and the other end of the screw rod (16) passing through the side wall of the fixing block (3) and extending to one side of the fixing block (3).

5. The film aluminum plating processing device according to claim 1, characterized in that: The unloading mechanism (6) comprises a placement plate (18) slidably connected to the surface of the bottom plate (1), and both ends of one side of the bottom of the placement plate (18) are fixedly connected to T-shaped sliding blocks (19), and the surface of the bottom plate (1) is provided with T-shaped sliding grooves (20) at positions relative to the two T-shaped sliding blocks (19), and the two T-shaped sliding blocks (19) are slidably connected to the corresponding T-shaped sliding grooves (20).

6. The film aluminum plating processing device according to claim 5, characterized in that: A buffer pad (21) is fixedly connected to the top surface of the placement plate (18).