Well pile head one-time forming equipment
By designing a one-time forming equipment for the first and second side rings that can be locked and opened, combined with the use of vertical shafts and caps, the shaping of the well pile head and the disassembly of the molding seats is achieved, solving the problems of long construction time, high resource consumption and difficult quality control during the construction of traditional well piles, and improving construction efficiency and engineering quality.
Patent Information
- Application Number
- CN202421401215.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-19
AI Technical Summary
During the construction of traditional well piles, the structure of the shaping tool of the well pile head is complex, and it is difficult to disassemble. The humidity of the concrete makes it difficult to support the steel cage steadily, resulting in long construction time, high resource consumption, and increased quality control difficulty, affecting the quality and safety of the project.
A first-time forming equipment for well pile heads is designed. Through the lockable and open first and second side rings, the well pile heads are fixed and disassembled. Combined with the positioning of vertical shafts to the longitudinal steel bars, a steel cage is formed, and a reverse mold space is formed with the molding seat through the cover and the molding seat, which realizes continuous operation from the installation of the steel cage to the pouring of concrete.
It greatly shortens the construction cycle, reduces the time loss between multiple processes in traditional construction, improves the overall construction efficiency, simplifies the construction process, and reduces the consumption of human and material resources.
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Figure CN222666779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction, in particular to one-step forming equipment for a well pile head. Background Art
[0002] In the construction of infrastructure such as high-rise buildings, bridges, and tunnels, the pile foundation is a key link to ensure the stability and bearing capacity of the overall structure. The pile head one-time forming equipment is a device used for pile construction in building infrastructure construction, which can realize one-time pouring and forming of the pile.
[0003] The traditional shaft pile construction process usually includes multiple steps such as shaft excavation, steel cage installation, and concrete pouring. During the pouring process, the shaping tool structure of the shaft pile head is an integral ring structure. It is difficult to disassemble the shaft pile head after shaping. At the same time, after the steel cage is installed, the humidity of the concrete is too high to form a stable support for the steel cage. Additional auxiliary devices are required to shape the steel cage, which is not only time-consuming, but also consumes a lot of manpower and material resources. At the same time, it is easy to increase the difficulty of quality control due to the large number of construction links, affecting the quality and safety of the project.
[0004] Therefore, it is necessary to provide a well pile head one-step forming device to solve the problems in the above-mentioned background technology. Utility Model Content
[0005] In response to the above problems, the present application provides a one-time forming equipment for a well pile head. Through a first side ring and a second side ring that can be locked and opened, it is convenient for the subsequent shaping of the well pile head and the disassembly of the forming seat, and realizes continuous operation from steel cage installation to concrete pouring, greatly shortening the construction period, reducing the time loss between multiple processes in traditional construction, and improving the overall construction efficiency.
[0006] To achieve the purpose of this application, this application provides the following technical solutions:
[0007] The present application provides a one-time forming device for a well pile head, comprising: a forming seat and a sealing cover, the forming seat comprising a first side ring and a second side ring hingedly arranged at one end by a hinge shaft, the first side ring and the second side ring are both provided with a handle, the first side ring and the second side ring close to the hinge shaft are connected by a telescopic inner ring, a positioning ring is fixed in the first side ring away from the hinge shaft, the positioning ring can be passed through the second side ring, and a limiting shaft is rotatably arranged at the other end of the second side ring, the limiting shaft can be engaged with the first side ring, a sealing cover can be buckled on the handle, the sealing cover comprises a cover plate fixed to the first side ring and the second side ring, a casting hole is opened through the axis of the cover plate, and a plurality of embedded shafts are evenly arranged on the upper circumference of the cover plate.
[0008] In a possible implementation manner, a handle is fixedly provided on the limiting shaft away from the second side ring.
[0009] In a possible implementation, barbs are fixedly provided on both sides of the handle.
[0010] In a possible implementation, the bottom end of the cover plate is a horizontal circular structure.
[0011] In a possible implementation, four buckle locks are fixedly disposed on the cover plate, and the buckle locks are disposed corresponding to the barbs.
[0012] In a possible implementation, the embedded shaft includes a vertical shaft fixed to the cover plate, an axial through hole is provided in the vertical shaft, and the axial through hole is provided through the cover plate.
[0013] In a possible implementation, the upper end of the axial through hole is arranged in an inverted trumpet-shaped structure.
[0014] The beneficial effects of the utility model are:
[0015] The utility model provides a first side ring and a second side ring which can be locked and opened, which is beneficial to the subsequent shaping of the well pile head and the disassembly of the forming seat. The vertical shaft is then added to position the longitudinal steel bars, and the stirrups and the longitudinal steel bars are fixed to form a steel cage, so that the vertical shaft can limit the steel cage, and the sealing cover and the forming seat form a reverse mold space, and then concrete is injected into the reverse mold space from the pouring hole, thereby realizing continuous operation from the installation of the steel cage to the pouring of concrete, greatly shortening the construction period, reducing the time loss between multiple processes in traditional construction, and improving the overall construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation to the present application.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the forming seat in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the sealing cover in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the embedded shaft in the utility model;
[0021] Figure numerals: 1. forming seat; 2. sealing cover; 11. first side ring; 12. second side ring; 13. handle; 14. hinge shaft; 15. telescopic inner ring; 16. positioning ring; 17. limit shaft; 21. cover plate; 22. pouring hole; 23. embedded shaft; 24. buckle; 131. barb; 171. handle; 231. vertical shaft; 232. axial through hole. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of this application clearer, the technical solution in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0023] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features; in the description of this application, unless otherwise specified, "plurality" means two or more.
[0024] Figure 1-Figure 4 A one-step forming device for a well pile head provided in an embodiment of the present application comprises: a forming seat 1 and a sealing cover 2, wherein the forming seat 1 comprises a first side ring 11 and a second side ring 12 which are hingedly connected at one end by a hinge shaft 14, and a handle 13 is arranged on each of the first side ring 11 and the second side ring 12, and the first side ring 11 and the second side ring 12 on the side close to the hinge shaft 14 are connected by a telescopic inner ring 15, and a fixed inner ring 15 is fixed in the first side ring 11 away from the hinge shaft 14. A positioning ring 16 is provided, and the positioning ring 16 can be inserted into the second side ring 12, and a limiting shaft 17 is rotatably provided at the other end of the second side ring 12, and the limiting shaft 17 can be engaged with the first side ring 11, and a cover 2 can be fastened on the handle 13, and the cover 2 includes a cover plate 21 fixed to the first side ring 11 and the second side ring 12, a casting hole 22 is opened through the axis center of the cover plate 21, and a plurality of embedded shafts 23 are evenly arranged on the upper circumference of the cover plate 21.
[0025] On the basis of the above technical scheme, the required main reinforcement is first inserted into the embedded shaft 23, and a plurality of stirrups are fixed on the main reinforcement on the side away from the embedded shaft 23 according to the height of the pile head to form a steel cage. The operator places the first side ring 11 and the second side ring 12 at the fixed installation position of the pile head, locks the first side ring 11 and the second side ring 12 through the limit shaft 17, and then puts the steel cage into the locked forming seat 1, and rotates to a suitable position, and then fixes the forming seat 1 and the cover 2, controls the concrete to be injected from the pouring hole 22 into the cavity formed by the forming seat 1 and the cover 2, and after the concrete solidifies, opens the forming seat 1 and the cover 2, takes out the cover 2 from the upper end of the main reinforcement, and then takes out the limit shaft 17 from the first side ring 11, opens the first side ring 11 and the second side ring 12, and completes the one-time forming of the pile head.
[0026] The above technical solution is adopted, through the first side ring 11 and the second side ring 12 that can be locked and opened, which is conducive to the subsequent shaping of the well pile head and the disassembly of the forming seat 1. At the same time, continuous operation from steel cage installation to concrete pouring is realized, which greatly shortens the construction period, reduces the time loss between multiple processes in traditional construction, and improves the overall construction efficiency.
[0027] In one possible implementation, a handle 171 is fixedly provided on the limiting shaft 17 away from the second side ring 12, and the limiting shaft 17 can be rotated by the handle 171 to open or lock the first side ring 11 and the second side ring 12. When the first side ring 11 and the second side ring 12 are opened, it is convenient to quickly disassemble the cover 2 and the molding seat 1; when the first side ring 11 and the second side ring 12 are locked, it is convenient to form a casting space after the cover 2 and the molding seat 1 are fixed.
[0028] In a possible implementation, barbs 131 are fixedly provided on both sides of the handle 13 .
[0029] In a possible implementation, the bottom end of the cover plate 21 is a horizontal circular structure, which is conducive to the molding of the top of the well pile head.
[0030] In one possible implementation, four buckles 24 are fixedly provided on the cover plate 21, and the buckles 24 are provided corresponding to the barbs 131. During the concrete pouring process, the buckles 24 and the barbs 131 are engaged with each other, so that the cover 2 and the forming seat 1 are fixed to form a pouring space; after the concrete pouring is completed, the buckles 24 and the barbs 131 are opened to facilitate the quick disassembly of the cover 2 and the forming seat 1.
[0031] In a possible implementation, the embedded shaft 23 includes a vertical shaft 231 fixed to the cover plate 21 , an axial through hole 232 is defined in the vertical shaft 231 , and the axial through hole 232 is disposed through the cover plate 21 .
[0032] Based on the above technical solution, the main reinforcement is first inserted into the vertical shaft 231 through the axial through hole 232, and a plurality of stirrups are fixed on the main reinforcement on the side away from the vertical shaft 231 according to the height of the pile head to form a steel cage. During the pouring process, the vertical shaft 231 can provide a stable support for the steel cage, and at the same time enable continuous operations from the installation of the steel cage to the pouring of concrete.
[0033] In a possible implementation, the upper end of the axial through hole 232 is configured as an inverted trumpet-shaped structure.
[0034] By adopting the above technical solution, the inverted trumpet-shaped axial through hole 232 makes it easier to guide the main reinforcement into the predetermined position, especially in the case of limited space or poor vision, which can greatly reduce the obstruction when the main reinforcement is inserted into the vertical shaft 231, thereby improving construction efficiency.
[0035] Working principle:
[0036] S1. First, insert the required main reinforcement into the vertical axis 231, and fix a plurality of stirrups on the main reinforcement on the side away from the vertical axis 231 according to the height of the pile head to form a steel cage;
[0037] S2, placing the first side ring 11 and the second side ring 12 at the fixed installation position of the well pile head, and locking the first side ring 11 and the second side ring 12 through the limit shaft 17;
[0038] S3, put the steel cage into the locked forming seat 1, rotate it to a suitable position, and then lock the lock 24 with the barb 131;
[0039] S4, injecting concrete from the pouring hole 22 into the cavity formed by the forming seat 1 and the cover 2;
[0040] S5. After the concrete solidifies, the buckle 24 and the barb 131 are opened, the cover 2 is taken out from the upper end of the main reinforcement, and the limit shaft 17 is taken out from the first side ring 11 through the handle 171, and the first side ring 11 and the second side ring 12 are opened to complete the one-step forming of the pile head.
[0041] The above embodiments are only used to illustrate the technical solution of the present application, but not to limit it. The present application is not limited to the exact structure described above and illustrated in the accompanying drawings, and it cannot be determined that the specific implementation of the present application is limited to these descriptions. For ordinary technicians in the technical field to which the present application belongs, various changes and modifications made without departing from the concept of the present application should be deemed to belong to the protection scope of the present application.
Claims
1. A well pile head one-step forming device, characterized in that: include: A forming seat (1) and a sealing cover (2), wherein the forming seat (1) comprises a first side ring (11) and a second side ring (12) which are hingedly connected at one end via a hinge shaft (14), the first side ring (11) and the second side ring (12) are both provided with a handle (13), the first side ring (11) and the second side ring (12) on the side close to the hinge shaft (14) are connected via a telescopic inner ring (15), and a positioning ring (16) is fixed in the first side ring (11) on the side away from the hinge shaft (14), and the positioning ring (13) is provided with a handle (13) on the first side ring (11) and the second side ring (12) on the side close to the hinge shaft (14). 6) can be inserted into the second side ring (12), and the other end of the second side ring (12) is rotatably provided with a limit shaft (17), the limit shaft (17) can be engaged with the first side ring (11), and a cover (2) can be buckled on the handle (13), the cover (2) includes a cover plate (21) fixed to the first side ring (11) and the second side ring (12), a casting hole (22) is opened through the axis of the cover plate (21), and a plurality of embedded shafts (23) are evenly arranged on the upper circumference of the cover plate (21).
2. A well pile head one-step forming device according to claim 1, characterized in that: A handle (171) is fixedly arranged on the limiting shaft (17) away from the second side ring (12).
3. The one-step forming equipment for well pile heads according to claim 1 is characterized in that: Barbs (131) are fixedly provided on both sides of the handle (13).
4. The one-step forming equipment for well pile heads according to claim 1 is characterized in that: The bottom end of the cover plate (21) is a horizontal circular structure.
5. The one-step forming equipment for well pile heads according to claim 3 is characterized in that: Four buckle locks (24) are fixedly arranged on the cover plate (21), and the buckle locks (24) are arranged corresponding to the barbs (131).
6. The one-step forming equipment for well pile heads according to claim 1, characterized in that: The embedded shaft (23) comprises a vertical shaft (231) fixed to the cover plate (21), an axial through hole (232) is provided in the vertical shaft (231), and the axial through hole (232) is arranged to penetrate the cover plate (21).
7. The one-step forming equipment for well pile heads according to claim 6, characterized in that: The upper end of the axial through hole (232) is arranged in an inverted trumpet-shaped structure.