Band-sawing machine with electric deflection workbench

By designing an electric deflection workbench on the band saw machine, and using electronic control system and power cylinder to automatically adjust the operating table angle, the problem of time-consuming and labor-consuming traditional manual adjustment is solved, and processing efficiency and accuracy are improved.

CN222681171UActive Publication Date: 2025-03-28青岛金岭电器有限公司
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Patent Information

Application Number
CN202421342270.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-28
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

When processing wood, traditional band saws need to frequently adjust the cutting angle. The traditional manual adjustment method consumes a lot of physical strength, increases the adjustment time, and affects the processing efficiency.

Method used

A band saw machine with an electric deflection table is designed, and an electronic control system consisting of an electrical assembly and a controller is used to automatically adjust the angle of the table through the power cylinder and the angle adjustment mechanism.

Benefits of technology

By automatically adjusting the angle of the operating table, the work efficiency is significantly improved, the error and time cost of manual adjustment are reduced, and it is suitable for complex machining tasks that frequently adjust the cutting angle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a band-sawing machine with an electric deflection workbench, which belongs to the technical field of wood processing equipment, and comprises a band-sawing machine body, a supporting seat is fixedly connected onto the band-sawing machine body, an angle adjusting mechanism is mounted at the top of the supporting seat, and the angle adjusting mechanism is connected with the electric deflection workbench. The top of the angle adjusting mechanism is fixedly connected with an operation table, a power cylinder is arranged on one side of the band-sawing machine body, and the two ends of the power cylinder are connected with the bottom of one end of the operation table and one side of the band-sawing machine body through supports respectively. And under the cooperation of the angle adjusting mechanism and the power cylinder, an operator can automatically adjust the angle of the operation table to the designated position so as to adapt to complex machining tasks of frequently adjusting the cutting angle, the working efficiency can be remarkably improved, and errors and time cost of manual adjustment are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wood processing equipment, and more specifically to a band saw machine with an electric deflection worktable. Background Art

[0002] A sawing machine that uses an endless band saw blade as a sawing tool, which is wound around two saw wheels and makes a one-way continuous linear motion to cut wood. It is mainly composed of a bed, a saw wheel, an upper saw wheel lifting and tilting device, a band saw blade tensioning device, a saw blade guide device, a workbench, a guide plate, etc. The workbench is made of cast iron or welded steel plates.

[0003] Based on the above, the inventors found that: in the process of processing wood with a traditional band saw machine, the tilt adjustment of the worktable is an indispensable step for cutting at different angles. Traditionally, the adjustment of the worktable angle usually relies on manual rotation or a handle rotation mechanism. Both operations require manual adjustment by the operator, which not only consumes a lot of physical strength, but also increases the adjustment time, affecting the processing efficiency. Therefore, in view of this, the existing structure is studied and improved, and a band saw machine with an electric deflection worktable is provided, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a band saw machine with an electric deflection worktable, which can utilize an electronic control system composed of an electrical assembly and a controller, and with the cooperation of an angle adjustment mechanism and a power cylinder, enable the operator to automatically adjust the angle of the operating table to a specified position, so as to be suitable for complex processing tasks that require frequent adjustment of cutting angles, which can significantly improve work efficiency and reduce errors and time costs of manual adjustments.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A band saw machine with an electric deflection worktable, comprising a band saw machine body, a support base fixedly connected to the band saw machine body, an angle adjustment mechanism installed on the top of the support base, an operating table fixedly connected to the top of the angle adjustment mechanism, a power cylinder arranged on one side of the band saw machine body, and two ends of the power cylinder are respectively connected to the bottom of one end of the operating table and one side of the band saw machine body through brackets;

[0009] The angle adjustment mechanism includes a connecting seat fixed to the top of the supporting seat, two guide shafts are fixedly connected to the connecting seat, arc-shaped plates are arranged on both sides of the connecting seat, a guide hole is opened on one side of the arc-shaped plate, both ends of the guide shaft extend outward and pass through the corresponding guide holes, the outer periphery of the extended end of the guide shaft is slidably connected to the side wall of the guide hole, a fixing plate is fixedly connected between the two arc-shaped plates close to the operating table, and the fixing plate is fixedly connected to the bottom of the operating table by bolts.

[0010] Furthermore, a plurality of gear teeth are arranged on the outer periphery of one of the arc-shaped plates, an adjusting rod is rotatably connected to the connecting seat, a gear is fixedly connected to the outer periphery of the adjusting rod, and the gear teeth on the outer periphery of the arc-shaped plate are meshedly connected with the gear.

[0011] Furthermore, an angle sensor is fixedly connected to one side of the fixing plate close to the connecting seat.

[0012] Furthermore, both ends of the power cylinder are rotationally connected to the bracket via a pin shaft.

[0013] Furthermore, one side of one of the arc-shaped plates is provided with an angle scale line.

[0014] Furthermore, an electrical assembly and a controller are installed on one side of the band saw machine body, and the electrical assembly and the controller are connected via a signal line.

[0015] Furthermore, the power cylinder and the angle sensor are respectively connected to the electrical assembly via signal lines.

[0016] 3. Beneficial effects

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] This solution can control the power cylinder through an electronic control system composed of an electrical assembly and a controller. With the cooperation of the angle adjustment mechanism, when angle adjustment is required, the strong supporting force at the output end of the power cylinder is used to drive the operating table to rotate smoothly to the target angle, thereby avoiding the operator's tedious traditional manual adjustment operations and realizing automatic adjustment of the operating table angle, making it suitable for complex processing tasks that require frequent adjustment of cutting angles, which can significantly improve work efficiency and reduce the errors and time costs of manual adjustments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall and partial enlarged structure of the utility model;

[0021] Figure 3 For the utility model Figure 1A side view schematic diagram of the structure;

[0022] Figure 4 It is a schematic diagram of the initial state structure of the operating table of the utility model.

[0023] Description of the numbers in the figure:

[0024] 1. Band saw machine body;

[0025] 2. Support seat;

[0026] 3. Angle adjustment mechanism; 301. Connecting seat; 302. Guide shaft; 303. Arc plate; 304. Guide hole; 305. Fixing plate;

[0027] 4. Operation table;

[0028] 5. Power cylinder;

[0029] 6. Bracket;

[0030] 7. Adjustment rod;

[0031] 8. Gears;

[0032] 9. Angle sensor;

[0033] 10. Electrical assembly;

[0034] 11. Controller. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0036] Example:

[0037] See also Figure 1-4 A band saw machine with an electric deflection worktable comprises a band saw machine body 1, a support base 2 is fixedly connected to the band saw machine body 1, an angle adjustment mechanism 3 is installed on the top of the support base 2, an operating table 4 is fixedly connected to the top of the angle adjustment mechanism 3, a power cylinder 5 is arranged on one side of the band saw machine body 1, and two ends of the power cylinder 5 are respectively connected to the bottom of one end of the operating table 4 and one side of the band saw machine body 1 through a bracket 6;

[0038] The angle adjustment mechanism 3 includes a connecting seat 301 fixed to the top of the supporting seat 2, and two guide shafts 302 are fixedly connected to the connecting seat 301. Arc plates 303 are arranged on both sides of the connecting seat 301. A guide hole 304 is opened on one side of the arc plate 303. Both ends of the guide shaft 302 extend outward and pass through the corresponding guide holes 304. The outer periphery of the extended end of the guide shaft 302 is slidably connected to the side wall of the guide hole 304. A fixing plate 305 is fixedly connected between the two arc plates 303 on one side close to the operating table 4, and the fixing plate 305 is fixedly connected to the bottom of the operating table 4 by bolts.

[0039] See also Figure 2 A plurality of gear teeth are arranged on the outer periphery of one arc-shaped plate 303, an adjusting rod 7 is rotatably connected to the connecting seat 301, a gear 8 is fixedly connected to the outer periphery of the adjusting rod 7, and the gear teeth on the outer periphery of the arc-shaped plate 303 are meshed with the gear 8. When in use, the angle of the operating table 4 can be manually adjusted by cooperating with the adjusting rod 7 and the gear 8.

[0040] See also Figure 2 The angle sensor 9 is fixedly connected to one side of the fixing plate 305 close to the connecting seat 301. When in use, the angle sensor 9 can collect and transmit the angle change signal.

[0041] See also Figure 1 and Figure 2 The two ends of the power cylinder 5 are rotationally connected to the bracket 6 through a pin shaft.

[0042] See also Figure 2 One side of one of the arc-shaped plates 303 is provided with an angle scale line, and when in use, the angle adjustment degree can be observed in real time through the angle scale line.

[0043] See also Figure 2 An electrical assembly 10 and a controller 11 are installed on one side of the band saw machine body 1, and the electrical assembly 10 and the controller 11 are connected through a signal line.

[0044] See also Figure 2 The power cylinder 5 and the angle sensor 9 are respectively connected to the electrical assembly 10 through signal lines.

[0045] When in use: the fixed end of the power cylinder 5 is installed on the band saw machine body 1 through the bracket 6, the extended end is installed on the operating table 4 through the bracket 6, the angle sensor 9 is installed on the back of the operating table 4, and the signal line is connected to the electrical assembly 10; then the controller 11 and the power cylinder 5 signal line are also connected to the electrical assembly 10. After the installation is completed, the electronic control system composed of the electrical assembly 10 and the controller 11 can control the power cylinder 5. Use the manual control button on the electrical assembly 10 to finely adjust the position of the power cylinder 5 to the horizontal alignment of the operating table 4, and then touch the reset button on the controller 11 to ensure system initialization. At this time, the display clearly indicates that the current angle is 0°; next, according to the processing requirements, select an angle value within the range of 0° to 45°, and set it by adjusting the switch. Once confirmed, the power cylinder 5 responds immediately, and drives the operating table 4 to rotate smoothly to the target angle with its strong supporting force. It is ready to enter the wood processing link. If the cutting angle needs to be changed, only the knob on the controller 11 needs to be simply rotated to flexibly adapt to different processing requirements, thereby avoiding the tedious operation of traditional manual adjustment by the operator, and realizing automatic adjustment of the angle of the operating table 4, making it suitable for complex processing tasks that require frequent adjustment of the cutting angle, which can significantly improve work efficiency and reduce the error and time cost of manual adjustment.

[0046] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0047] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.

Claims

1. A band saw machine with an electric deflection worktable, comprising a band saw machine body (1), a support base (2) being fixedly connected to the band saw machine body (1), characterized in that: An angle adjustment mechanism (3) is installed on the top of the support seat (2), and an operating table (4) is fixedly connected to the top of the angle adjustment mechanism (3). A power cylinder (5) is arranged on one side of the band saw machine body (1), and two ends of the power cylinder (5) are respectively connected to the bottom of one end of the operating table (4) and one side of the band saw machine body (1) through a bracket (6); The angle adjustment mechanism (3) comprises a connecting seat (301) fixed to the top end of the supporting seat (2), two guide shafts (302) are fixedly connected to the connecting seat (301), arc-shaped plates (303) are arranged on both sides of the connecting seat (301), a guide hole (304) is opened on one side of the arc-shaped plate (303), two ends of the guide shaft (302) extend outward and pass through the corresponding guide holes (304), the outer periphery of the extended end of the guide shaft (302) is slidably connected to the side wall of the guide hole (304), and a fixing plate (305) is fixedly connected between the two arc-shaped plates (303) on one side close to the operating table (4), and the fixing plate (305) is fixedly connected to the bottom of the operating table (4) by bolts.

2. A band saw machine with an electric deflection table according to claim 1, characterized in that: A plurality of gear teeth are arranged on the outer periphery of one of the arc-shaped plates (303); an adjusting rod (7) is rotatably connected to the connecting seat (301); a gear (8) is fixedly connected to the outer periphery of the adjusting rod (7); and the gear teeth on the outer periphery of the arc-shaped plate (303) are meshedly connected to the gear (8).

3. A band saw machine with an electric deflection table according to claim 1, characterized in that: An angle sensor (9) is fixedly connected to one side of the fixing plate (305) close to the connecting seat (301).

4. A band saw machine with an electric deflection table according to claim 1, characterized in that: The two ends of the power cylinder (5) are rotationally connected to the bracket (6) via a pin shaft.

5. A band saw machine with an electric deflection table according to claim 1, characterized in that: One side of one of the arc-shaped plates (303) is provided with an angle scale line.

6. A band saw machine with an electric deflection table according to claim 1, characterized in that: An electrical assembly (10) and a controller (11) are installed on one side of the band saw machine body (1), and the electrical assembly (10) and the controller (11) are connected via a signal line.

7. A band saw machine with an electric deflection table according to claim 1, characterized in that: The power cylinder (5) and the angle sensor (9) are respectively connected to the electrical assembly (10) via signal lines.

Citation Information

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