Automatic rounding device for egg tart making

Abstract

The utility model discloses an automatic circle smashing device for egg tart making, which comprises a plurality of groups of circle smashing single bodies, the plurality of groups of circle smashing single bodies are arranged in a positioning frame in a rectangular array, each row of circle smashing single bodies is driven by a group of servo motors to periodically and vertically lift, and then a rack drives a gear disc to periodically rotate. The positioning frame is placed on a main frame of a conveying assembly of the material disc and is driven by two sets of lifting assemblies to ascend and descend, and the first lifting assembly independently and periodically lifts the positioning frame and is used for avoiding the material disc; the first lifting assembly and the second lifting assembly synchronously act to lift the positioning frame to the maximum stroke, and space is provided for cleaning the interior of the positioning frame. The automatic circle smashing device can simulate the technical action of manual circle smashing to the maximum extent, egg tarts with the taste the same as that of the egg tarts manufactured manually are produced, full-automatic batch production is achieved, the defects that manual manufacturing efficiency is low, and product quality is different and unified are overcome, and the market competitiveness of products is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of egg tart making, in particular to an automatic rounding device for making egg tarts. Background Art

[0002] The original molding process of egg tart crust is to press and mold it by manual fingers. This operation efficiency is low and the molding quality is difficult to unify. The patent number is "CN202320614836.5", and the patent name is "A new type of egg tart crust molding device and egg tart crust molding machine". It is a prior art similar to the present application. The purpose is to realize the automatic molding of egg tart crust to improve production efficiency. The molding process of this technology is to directly extrude the dough into shape in one time. After repeated verification and market feedback, it was found that the taste of egg tarts made by this one-time pressing molding process is slightly inferior to that of traditional handmade egg tarts. Utility Model Content

[0003] In view of the above technical problems, the utility model proposes an automated rounding device for egg tart crust production, which simulates the process of handmade egg tart crust production to the greatest extent, while ensuring the molding efficiency and molding quality, the taste is no different from that of handmade ones, which can greatly improve the market competitiveness of the product.

[0004] An automated rounding device for making egg tarts comprises a plurality of groups of rounding monomers, wherein the plurality of groups of rounding monomers are arranged in a positioning frame in a rectangular array, an upper positioning plate and a lower positioning plate are fixed in the positioning frame, the tops of the rounding monomers extend out of the upper positioning plate, each row of the rounding monomers is driven by a group of servo motors to periodically lift and lower vertically, a rotating fixed seat of the rounding monomers is installed on the lower positioning plate, a gear plate fixed on the rotating fixed seat in each row is meshed and connected to a rack, the gear plate is driven to rotate synchronously by the lateral movement of the rack, a pressing bowl fixing plate is fixed below the lower positioning plate, a bowl edge pre-pressing assembly of the rounding monomers is hoisted below the pressing bowl fixing plate, the rounding monomers pass through the pressing bowl fixing plate and the bowl edge pre-pressing assembly and arrive at a tin foil bowl for holding dough, the positioning frame is placed on the main frame of a conveying assembly of a material tray, and is driven to lift and lower by two sets of lifting assemblies, wherein the lifting assembly one individually and periodically lifts the positioning frame to avoid the material tray; the lifting assembly one and the lifting assembly two synchronously lift the positioning frame to a maximum stroke, providing space for cleaning the interior of the positioning frame.

[0005] As a preferred embodiment of the above technical solution, the racks used to drive the gear plates on two adjacent rows of tamping units to rotate are fixed together in parallel and driven to rotate through a set of reduction motors and driving gears.

[0006] As a preferred embodiment of the above technical solution, the lifting component 1 includes a reduction motor 2, and both ends of the output shaft of the reduction motor 2 are connected with eccentric cams, and the top of the eccentric cam is connected to the positioning frame.

[0007] As a preferred embodiment of the above technical solution, the lifting assembly is symmetrically arranged and includes a main lifting cylinder, and both ends of the main lifting cylinder are respectively connected to the lower positioning plate and the top of the eccentric cam.

[0008] As a preferred embodiment of the above technical solution, the second lifting component also includes an auxiliary lifting cylinder, which is symmetrically arranged below the main lifting cylinder and drives the positioning frame to rise and fall synchronously with the main lifting cylinder.

[0009] As a preferred embodiment of the above technical solution, protective covers are installed on both the front and rear sides of the positioning frame.

[0010] The beneficial effects of the utility model are:

[0011] It can simulate the manual pounding technique to the greatest extent, produce egg tarts with the same taste as handmade ones, and can automatically mass-produce them, overcoming the defects of low efficiency and inconsistent product quality of manual production, which can greatly improve the market competitiveness of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 Schematic diagram of the internal structure of the positioning frame.

[0013] Figure 2 This is a schematic diagram of the assembly structure of the main frame of the automatic tamping device and the material tray conveying component.

[0014] The accompanying drawings are marked as follows: 1- tamping unit, 2- positioning frame, 3- upper positioning plate, 4- lower positioning plate, 5- servo motor, 6- rack, 7- bowl fixing plate, 8- reduction motor 1, 9- driving gear, 10- reduction motor 2, 11- output shaft, 12- eccentric cam, 13- main lifting cylinder, 14- auxiliary lifting cylinder, 15- protective cover. DETAILED DESCRIPTION

[0015] The following is a clear and complete description of the technical solution of the utility model in conjunction with the accompanying drawings of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0016] like Figure 1 , Figure 2The automated tamping device for making egg tarts comprises a plurality of groups of tamping monomers 1, wherein the plurality of groups of tamping monomers 1 are arranged in a rectangular array in a positioning frame 2, wherein an upper positioning plate 3 and a lower positioning plate 4 are fixed in the positioning frame 2, wherein the tops of the tamping monomers 1 extend out of the upper positioning plate 3, wherein each row of the tamping monomers 1 is driven by a group of servo motors 5 to periodically lift and lower vertically, wherein a rotating fixed seat of the tamping monomers 1 is installed on the lower positioning plate 4, wherein a gear plate fixed on the rotating fixed seat in each row is meshedly connected to a rack 6, wherein the gear plate drives a synchronous rotation through the lateral movement of the rack 6 A bowl pressing plate 7 is fixed below the lower positioning plate 4, and the bowl edge pre-pressing assembly of the tamping unit 1 is hoisted below the bowl pressing plate 7. The tamping unit 1 passes through the bowl pressing plate 7 and the bowl edge pre-pressing assembly to reach the tin foil bowl containing the dough. The positioning frame 2 is placed on the main frame of the conveying assembly of the material tray and is driven to rise and fall by two sets of lifting assemblies, wherein lifting assembly 1 alone and periodically raises the positioning frame 2 to avoid the material tray; lifting assembly 1 and lifting assembly 2 act synchronously to lift the positioning frame 2 to the maximum stroke, thereby providing space for cleaning the interior of the positioning frame 2.

[0017] In this embodiment, the racks 6 used to drive the gear plates on two adjacent rows of tamping units 1 to rotate are fixed together in parallel and driven to rotate through a set of reduction motors 8 and driving gears 9.

[0018] In this embodiment, the lifting component 1 includes a reduction motor 2 10 , and both ends of an output shaft 11 of the reduction motor 2 10 are connected to eccentric cams 12 , and the top of the eccentric cam 12 is connected to the positioning frame 2 .

[0019] In this embodiment, the lifting assembly is symmetrically arranged, including a main lifting cylinder 13, and both ends of the main lifting cylinder 13 are respectively connected to the lower positioning plate 4 and the top of the eccentric cam 12.

[0020] In this embodiment, the second lifting component further includes an auxiliary lifting cylinder 14 , which is symmetrically arranged below the main lifting cylinder 13 and drives the positioning frame 2 to rise and fall synchronously with the main lifting cylinder 13 .

[0021] In this embodiment, protective covers 15 are installed on both the front and rear sides of the positioning frame 2 .

[0022] The innovation of this application is to realize the batch tamping of egg tart crusts, restore the taste of handmade egg tart crusts to the maximum extent, achieve uniformity in product quality, and have a qualitative leap in production efficiency. The tamping unit 1 is a prior art, and has the same structure and working principle as the patent number "CN202320614933.4" and the patent name "A new type of imitation handmade egg tart crust preforming machine". This application realizes the transformation from preforming single machine tamping to array batch tamping through structural innovation. Among them, each row of tamping units 1 is driven by a group of servo motors 5 to periodically lift and lower vertically, and then a rack 6 drives the gear plate to rotate periodically, so as to realize the tamping operation in the same technology mentioned above. In order to facilitate the passage of the loading tray of the main frame of the conveying component, the lifting component 1 drives the eccentric cam 12 to rotate through the reduction motor 2 10 to realize the periodic lifting and lowering of the positioning frame 2. Each time the material tray is in and out, the lifting component 1 drives the positioning frame 2 to rise to the highest point, and the lifting component 1 drives the positioning frame 2 to the lowest point during the tamping operation. When it is necessary to clean the inside of the positioning frame 2, the lifting component 1 and the main lifting cylinder 13 work together. The lifting component 1 drives the positioning frame 2 to rise to the highest point and then stands still. The main lifting cylinder 13 further lifts the positioning frame 2 to expand the operating space at the bottom of the tamping unit 1. Among them, the auxiliary lifting cylinder 14 is used to assist the main lifting cylinder 13 and assist in supporting the positioning frame 2 to avoid safety accidents caused by failure of a single power system. After the equipment is shut down, when the main lifting cylinder 13 and the auxiliary lifting cylinder 14 drive the positioning frame 2 to reach the highest point, the protective cover 15 can be opened to clean the inside of the positioning frame 2.

[0023] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic rounding device for making egg tarts, characterized in that: The present invention comprises a plurality of groups of tamping monomers, which are arranged in a positioning frame in a rectangular array, an upper positioning plate and a lower positioning plate are fixed in the positioning frame, the tops of the tamping monomers extend out of the upper positioning plate, each row of the tamping monomers is driven by a group of servo motors to periodically lift and lower vertically, a rotating fixed seat of the tamping monomers is installed on the lower positioning plate, a gear plate fixed on the rotating fixed seat in each row is meshed and connected to a rack, and the gear plate is driven to rotate synchronously by the lateral movement of the rack, a pressing bowl fixing plate is fixed below the lower positioning plate, a bowl edge pre-pressing assembly of the tamping monomers is hoisted below the pressing bowl fixing plate, the tamping monomers pass through the pressing bowl fixing plate and the bowl edge pre-pressing assembly and arrive at the tin foil bowl for dough, the positioning frame is placed on the main frame of the conveying assembly of the material tray, and is driven to lift and lower by two sets of lifting assemblies, wherein lifting assembly one individually and periodically lifts the positioning frame to avoid the material tray; lifting assembly one and lifting assembly two act synchronously to lift the positioning frame to the maximum stroke, providing space for cleaning the inside of the positioning frame.

2. The automatic tamping device according to claim 1, characterized in that: The racks used to drive the gear plates on two adjacent rows of tamping units to rotate are fixed together in parallel and driven to rotate through a group of reduction motors and driving gears.

3. The automatic tamping device according to claim 1, characterized in that: The lifting component 1 includes a reduction motor 2, and both ends of the output shaft of the reduction motor 2 are connected with eccentric cams, and the top of the eccentric cam is connected to the positioning frame.

4. The automatic tamping device according to claim 3, characterized in that: The lifting assembly is symmetrically arranged and comprises a main lifting cylinder, and two ends of the main lifting cylinder are respectively connected to the lower positioning plate and the top of the eccentric cam.

5. The automatic tamping device according to claim 4, characterized in that: The second lifting component also includes an auxiliary lifting cylinder, which is symmetrically arranged below the main lifting cylinder and drives the positioning frame to rise and fall synchronously with the main lifting cylinder.

6. The automatic tamping device according to claim 1, characterized in that: Protective covers are installed on both the front and rear sides of the positioning frame.

Images