Cocoon and pupa separating device

By designing a cocoon pupa separation device including conveying disk, conveying track, separation device, cutting assembly, picking assembly and barrier plate, the problems of inefficiency and safety risks of traditional manual separation are solved, and efficient, safe and automatic separation of silkworm pupa is achieved.

CN222975363UActive Publication Date: 2025-06-13GUIZHOU SILK YUAN SILK TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422024820.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-13
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In traditional silkworm cocoon seed production, the separation of silkworm pupae mainly relies on manual operations, is inefficient, consumes a lot of manpower and material resources, and has safety risks, which cannot meet the needs of large-scale production.

Method used

A cocoon-pupa separation device is designed, including a conveying disk, a conveying track, a separation device, a cutting assembly, a pick-up assembly and a barrier plate, and the automatic cutting and separation of silkworm pupa is achieved through motor drive and gear system.

Benefits of technology

It realizes efficient, safe and automatic separation of silkworm pupae, improves production efficiency, reduces labor costs, meets the needs of large-scale production, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of textile equipment, in particular to a cocoon and pupa separating device which comprises a conveying disc and is characterized in that a conveying track used for conveying silkworm pupae is arranged on one side of the conveying disc, and a separating device used for separating cocoons and pupae is arranged on one side of the conveying track. A cutting assembly used for cutting silkworm pupae open is arranged in the separating device, a taking assembly used for pushing in and taking out cocoons and pupae is arranged in the separating device, a blocking plate used for blocking the cocoons and pupae from falling off is arranged in the separating device, and clamping plates used for fixing the cocoons and pupae are arranged in the conveying disc. According to the cocoon and pupa separating device, cocoons and pupae are cut open through conveying of the conveying track by means of the conveying disc and the cutting assembly, and meanwhile the cocoons and pupae are separated through the taking assembly.
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Description

Technical Field

[0001] The utility model relates to the field of textile equipment, and more specifically, to a cocoon pupa separation device. Background Technique

[0002] With the continuous development of the cocoon silk industry, the production scale of cocoon silk in China ranks first in the world. Under this background, how to efficiently and safely separate silkworm pupae from cocoons has become an important link in the production process of cocoon silk. In traditional cocoon seed production and processing, the separation of silkworm pupae mainly relies on manual operation, that is, directly cutting open the cocoons and then manually pouring out the silkworm pupae. This method has low work efficiency, requires a large amount of manpower and material resources, and cannot meet the needs of large-scale production. Manual operation also has certain safety risks and requires a certain degree of proficiency to ensure that the integrity and quality of silkworm pupae are not affected.

[0003] In view of this, we propose a cocoon pupa separation device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a cocoon pupa separation device to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, on the one hand, the utility model provides a cocoon pupa separation device, including a conveying plate. One side of the conveying plate is provided with a conveying track for conveying silkworm pupae. One side of the conveying track is provided with a separation device for separating cocoon pupae. The separation device is internally provided with a cutting component for cutting open silkworm pupae, a taking component for pushing in and taking out cocoon pupae, a blocking plate for blocking the falling of cocoon pupae, and a clamping plate for fixing cocoon pupae is arranged inside the conveying plate, where:

[0006] Through the conveyance of the conveying track, the cutting of cocoon pupae is completed by using the conveying plate and the cutting component, and at the same time, the separation of cocoon pupae is completed by using the taking component.

[0007] Preferably, the outer wall of the conveying plate is provided with strip-shaped holes. The conveying plate is hollow inside as a whole, and the outer wall of the conveying plate is provided with a plurality of square notches. A plurality of sliding rods are slidably connected inside the conveying plate. The sliding rods are slidably connected in the strip-shaped holes. One side of the sliding rod is fixedly connected with a double-headed telescopic rod, and a spring is sleeved on the outer wall of the double-headed telescopic rod.

[0008] Preferably, a clamping plate is arranged inside the conveying plate. The clamping plate is fixedly connected to the side of the sliding rod away from the double-headed telescopic rod. The clamping plate and the sliding rod are both arranged on both sides of the square notch and are located inside the conveying plate.

[0009] Preferably, one side of the conveying disk is provided with conveying rollers, the outer wall of the conveying rollers is sleeved with a conveying track, and one side outer wall of the conveying track is fixedly connected with a gear bar.

[0010] Preferably, a separating device is provided on one side of the conveying disk. The separating device includes a motor, the output end of the motor is fixedly connected with a rotating rod, the conveying disk is fixedly connected to the outer wall of the rotating rod, a blocking plate is fixedly connected to the outer wall of the rotating rod near one end of the motor, and a cutting assembly is arranged on the outer wall of the rotating rod, wherein:

[0011] The cutting assembly includes a first gear, the first gear is fixedly connected to the outer wall of the middle end of the rotating rod, a second gear is meshed with the top of the first gear, a cutting blade is fixedly connected to one side of the second gear, and the outer bottom of the first gear is meshed with the gear bar.

[0012] Preferably, a third gear is fixedly connected to one end of the rotating rod away from the motor, taking components are arranged on both sides of the third gear, and the taking components include a fourth gear and a fifth gear, wherein:

[0013] A first reciprocating lead screw is threadedly connected to the central position of the fourth gear, a pushing disk is fixedly connected to one end of the first reciprocating lead screw, a second reciprocating lead screw is threadedly connected to the central position of the fifth gear, and a collecting disk is fixedly connected to one end of the second reciprocating lead screw.

[0014] Preferably, both the fourth gear and the fifth gear are meshed with both sides of the third gear.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. In the cocoon pupa separating device, after being conveyed to the square notch positions on both sides of the conveying disk, under the drive of the motor, the silkworm pupae are pushed into the square notch on the right side of the conveying disk by the pushing disk and clamped by the clamping plates on both sides. Then, as the cutting blade rotates, when the silkworm pupae are conveyed to the position of the cutting blade, a part of the vertical head cocoon of the silkworm pupa will be cut off by the cutting blade to expose the inside. Then, when it rotates to the left square notch position, the internal pupae are picked out by the collecting disk and fall onto the conveying track again for conveying. Finally, the cocoon is conveyed to the square notch at the bottom of the conveying disk by the conveying disk and falls, and finally the separation of the cocoon pupa is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an overall three-dimensional schematic diagram of the cocoon pupa separating device of the present utility model;

[0018] Figure 2 It is a three-dimensional schematic diagram of the separating device of the cocoon pupa separating device of the present utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional device details of the cocoon pupa separation device of the present utility model;

[0020] Figure 4 This is an enlarged schematic view of part A of the cocoon pupa separation device of the present utility model;

[0021] The meanings of each label in the figure are as follows:

[0022] 1. Conveyor tray; 11. Strip-shaped hole; 12. Sliding rod; 13. Double-headed telescopic rod; 14. Spring; 15. Clamping plate; 2. Conveyor roller; 21. Conveyor track; 22. Rack; 3. Separation device; 31. Motor; 311. Baffle plate; 32. Rotating rod; 33. Cutting assembly; 331. First gear; 332. Second gear; 333. Cutting blade; 34. Third gear; 35. Taking component; 351. Fourth gear; 3511. First reciprocating lead screw; 3512. Pushing plate; 352. Fifth gear; 3521. Second reciprocating lead screw; 3522. Receiving plate. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0025] Please refer to Figures 1-4As shown in the figure, this embodiment provides a cocoon pupa separation device, including a conveying tray 1. A conveying track 21 for conveying silkworm pupae is arranged on one side of the conveying tray 1. A separation device 3 for separating cocoon pupae is arranged on one side of the conveying track 21. A cutting assembly 33 for cutting silkworm pupae is arranged inside the separation device 3. A picking assembly 35 for pushing in and taking out cocoon pupae is arranged inside the separation device 3. A baffle plate 311 for blocking the falling of cocoon pupae is arranged inside the separation device 3. A clamping plate 15 for fixing cocoon pupae is arranged inside the conveying tray 1. Among them: through the conveying of the conveying track 21, the cutting of cocoon pupae is completed by using the conveying tray 1 and the cutting assembly 33, and at the same time, the separation of cocoon pupae is completed by using the picking assembly 35.

[0026] Strip-shaped holes 11 are formed in the outer wall of the conveying tray 1. The conveying tray 1 is hollow inside as a whole, and a plurality of square notches are arranged on the outer wall of the conveying tray 1. A plurality of sliding rods 12 are slidably connected to the inner side of the conveying tray 1. The sliding rods 12 are slidably connected in the strip-shaped holes 11. The strip-shaped holes 11 are used to limit the sliding positions of the sliding rods 12. One side of the sliding rod 12 is fixedly connected to a double-headed telescopic rod 13, and a spring 14 is sleeved on the outer wall of the double-headed telescopic rod 13.

[0027] A clamping plate 15 is arranged on the inner side of the conveying tray 1. The clamping plate 15 is fixedly connected to the side of the sliding rod 12 away from the double-headed telescopic rod 13. The double-headed telescopic rod 13 is used to control the distance between the clamping plates 15. The clamping plates 15 and the sliding rods 12 are both arranged on both sides of the square notch and are located inside the conveying tray 1.

[0028] A conveying roller 2 is arranged on one side of the conveying tray 1. A conveying track 21 is sleeved on the outer wall of the conveying roller 2. A gear bar 22 is fixedly connected to the outer wall of one side of the conveying track 21.

[0029] A separation device 3 is arranged on one side of the conveying tray 1. The separation device 3 includes a motor 31 inside. The output end of the motor 31 is fixedly connected to a rotating rod 32. The conveying tray 1 is fixedly connected to the outer wall of the rotating rod 32. A baffle plate 311 is fixedly connected to the outer wall of the rotating rod 32 near one end of the motor 31. A cutting assembly 33 is arranged on the outer wall of the rotating rod 32. Among them: the cutting assembly 33 includes a first gear 331 inside. The first gear 331 is fixedly connected to the outer wall of the middle end of the rotating rod 32. A second gear 332 is meshed and connected to the top of the first gear 331. A cutting blade 333 is fixedly connected to one side of the second gear 332. The outer bottom of the first gear 331 is meshed and connected to the gear bar 22. The rotation of the first gear 331 can drive the rotation of the second gear 332, and the second gear 332 can drive the rotation of the cutting blade 333 for cutting cocoon pupae.

[0030] A third gear 34 is fixedly connected to one end of the rotating rod 32 away from the motor 31. Taking components 35 are arranged on both sides of the third gear 34. The taking components 35 include a fourth gear 351 and a fifth gear 352. Among them: a first reciprocating lead screw 3511 is threadedly connected to the central position of the fourth gear 351. One end of the first reciprocating lead screw 3511 is fixedly connected to a pushing plate 3512. A second reciprocating lead screw 3521 is threadedly connected to the central position of the fifth gear 352. One end of the second reciprocating lead screw 3521 is fixedly connected to a collecting plate 3522. The third gear 34 drives the taking components 35 to rotate, and at the same time makes the pushing plate 3512 and the collecting plate 3522 reciprocate telescopically.

[0031] Both the fourth gear 351 and the fifth gear 352 are meshed and connected to both sides of the third gear 34.

[0032] Specific working principle

[0033] The staff first places the silkworm pupae on the conveying track 21 for conveying. As Figure 1 shown, after being conveyed to the square notch positions on both sides of the conveying plate 1, under the drive of the motor 31, the rotating rod 32 rotates. At the same time, during the rotation of the rotating rod 32, it will drive the rotation of the first gear 331 and the third gear 34 at the same time. Under the rotation of the third gear 34, it will also drive the fourth gear 351 and the fifth gear 352 on both sides to rotate. At this time, the first reciprocating lead screw 3511 and the second reciprocating lead screw 3521 inside the fourth gear 351 and the fifth gear 352 will slide in the opposite direction due to the different rotation directions of the fourth gear 351 and the fifth gear 352. As Figure 1 shown, when it is conveyed to the square notch position on the right side of the conveying plate 1, the pushing plate 3512 slid and driven by the second reciprocating lead screw 3521 pushes the silkworm pupa into the square notch on the right side of the conveying plate 1, and is clamped by the two side clamping plates 15 and rotates counterclockwise. At this time, affected by the rotation of the rotating rod 32, the first gear 331 rotates at the same time, driving the second gear 332 and the cutting blade 333 to rotate together. When the silkworm pupa is conveyed counterclockwise by the conveying plate 1 to the top position, a part of the vertical cocoon head of the silkworm pupa will be cut off by the cutting blade 333 to expose the inside. Then when it rotates to the square notch position on the left side of the conveying plate 1, the internal pupa is picked out by the collecting plate 3522 facing the direction of the cocoon pupa and falls back onto the conveying track 21 for conveying again. The remaining cocoons are clamped by the clamping plates 15 and continue to be conveyed by the conveying plate 1 to the square notch at the bottom of the conveying plate 1. At this time, the double-headed telescopic rod 13 on this side contracts inward, and the clamping plates 15 release the cocoons, finally completing the separation of the cocoons and pupae;

[0034] It should be noted that the first gear 331 is in meshing connection with the second gear 332 and the rack 22, which can ensure that the rotation speed of the conveying disk 1 driven by the rotation of the motor 31 is consistent with the rotation speed of the conveying track 21. Similarly, the third gear 34 is in meshing connection with the fourth gear 351 and the fifth gear 352, which can also ensure that it is consistent with the position of the square notch of the conveying disk 1.

[0035] In addition, due to the influence of the rotation of the third gear 34 on the fourth gear 351 and the fifth gear 352, the rotation directions of the fourth gear 351 and the fifth gear 352 are different. Therefore, the sliding directions of the first reciprocating lead screw 3511 and the second reciprocating lead screw 3521 are also opposite. When the first reciprocating lead screw 3511 drives the pushing disk 3512 to slide towards the conveying disk 1, the second reciprocating lead screw 3521 will drive the receiving disk 3522 to slide in the opposite direction of the conveying disk 1. Moreover, when the conveying disk 1 rotates 90 degrees, the first reciprocating lead screw 3511 and the second reciprocating lead screw 3521 complete a round trip, which can ensure that the four notches in the conveying disk 1 can continuously perform the closed-loop of conveying - separating - taking out - conveying.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and do not limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A cocoon pupa separation device, comprising a conveying tray (1), characterized in that: A conveying track (21) for conveying silkworm pupae is provided on one side of the conveying tray (1), a separating device (3) for separating cocoon pupae is provided on one side of the conveying track (21), a cutting assembly (33) for cutting silkworm pupae is provided in the separating device (3), a taking assembly (35) for pushing in and taking out cocoon pupae is provided in the separating device (3), a blocking plate (311) for preventing cocoon pupae from falling is provided in the separating device (3), and a clamping plate (15) for fixing cocoon pupae is provided in the conveying tray (1), wherein: Through the transportation of the conveying track (21), the cocoon pupae are cut open using the conveying disc (1) and the cutting assembly (33), and the cocoon pupae are separated using the picking assembly (35).

2. The cocoon pupa separation device according to claim 1, characterized in that: The outer wall of the conveying disc (1) is provided with a strip hole (11), the conveying disc (1) is hollowed out as a whole, and the outer wall of the conveying disc (1) is provided with a plurality of square notches, a plurality of sliding rods (12) are slidably connected to the inner side of the conveying disc (1), the sliding rods (12) are slidably connected in the strip hole (11), a double-head telescopic rod (13) is fixedly connected to one side of the sliding rod (12), and a spring (14) is sleeved on the outer wall of the double-head telescopic rod (13).

3. The cocoon pupa separation device according to claim 2, characterized in that: A clamping plate (15) is arranged on the inner side of the conveying tray (1), and the clamping plate (15) is fixedly connected to a side of the sliding rod (12) away from the double-head telescopic rod (13). The clamping plate (15) and the sliding rod (12) are both arranged on both sides of the square notch and are located on the inner side of the conveying tray (1).

4. The cocoon pupa separation device according to claim 3, characterized in that: A conveying roller (2) is provided on one side of the conveying disc (1), a conveying track (21) is sleeved on the outer wall of the conveying roller (2), and a gear bar (22) is fixedly connected to the outer wall of one side of the conveying track (21).

5. The cocoon pupa separation device according to claim 4, characterized in that: A separation device (3) is provided on one side of the conveying disc (1), wherein the separation device (3) includes a motor (31), an output end of the motor (31) is fixedly connected to a rotating rod (32), the conveying disc (1) is fixedly connected to the outer wall of the rotating rod (32), a blocking plate (311) is fixedly connected to the outer wall of the rotating rod (32) at one end close to the motor (31), and a cutting assembly (33) is provided on the outer wall of the rotating rod (32), wherein: The cutting assembly (33) includes a first gear (331) therein, the first gear (331) is fixedly connected to the outer wall of the middle end of the rotating rod (32), the top of the first gear (331) is meshedly connected to a second gear (332), one side of the second gear (332) is fixedly connected to a cutting blade (333), and the outer bottom of the first gear (331) is meshedly connected to a gear bar (22).

6. The cocoon pupa separation device according to claim 5, characterized in that: The rotating rod (32) is fixedly connected to a third gear (34) at one end away from the motor (31), and a picking assembly (35) is arranged on both sides of the third gear (34), and the picking assembly (35) includes a fourth gear (351) and a fifth gear (352), wherein: The center position of the No. 4 gear (351) is threadedly connected to a No. 1 reciprocating screw rod (3511), one end of which is fixedly connected to a push plate (3512); the center position of the No. 5 gear (352) is threadedly connected to a No. 2 reciprocating screw rod (3521), one end of which is fixedly connected to a closing plate (3522).

7. The cocoon pupa separation device according to claim 6, characterized in that: The fourth gear (351) and the fifth gear (352) are both meshedly connected to the two sides of the third gear (34).