Combined noise-free electric vehicle disc brake

By wrapping sound-absorbing materials and rubber sound-absorbing chips on the outside of the disc brake caliper, the problem of high noise in the disc brake is solved, better noise absorption and convenient replacement of brake pads, improving the driving experience of electric vehicles.

CN223152594UActive Publication Date: 2025-07-25WENLING SHUANGJIANG VEHICLE PARTS
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422672471.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-07-25
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing disc brake noise reduction effect is poor, affecting the driving experience of electric vehicles or motorcycles.

Method used

The combined noiseless electric vehicle disc brake is adopted. By wrapping sound-absorbing cotton, glass wool, mineral wool and sound insulation boards on the outside of the caliper, combined with rubber sound-absorbing chips, it weakens the noise and absorbs brake noise.

Benefits of technology

Effectively weakens and absorbs noise, improves the driving experience, and facilitates brake pad replacement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223152594U_ABST
    Figure CN223152594U_ABST
Patent Text Reader

Abstract

The combined noise-free electric vehicle disc brake comprises a disc brake disc, calipers, a piston and an oil conveying pipe, the calipers are arranged on the outer side of the disc brake disc, the piston is inserted into the inner side of the calipers, the oil conveying pipe is fixedly installed on one side of the calipers, and the end, away from the calipers, of the oil conveying pipe is fixedly connected with a high-pressure hose. A first fixing plate is fixedly installed on one side of the piston, a second fixing plate is fixedly installed on one side of the inner wall of the calipers, brake pads are arranged on one side of the first fixing plate and one side of the second fixing plate, connecting assemblies are arranged on one sides of the two brake pads, one brake pad is fixedly connected to the first fixing plate through the connecting assembly arranged on the brake pad, and the other brake pad is fixedly connected to the second fixing plate through the connecting assembly arranged on the brake pad. And through sound absorbing cotton, glass cotton, mineral wool and a sound insulation plate wrapping the outer sides of the calipers, noise can be effectively weakened multiple times, so that the noise reduction effect of the device is good, the noise can be better absorbed and reduced, and the situation that the driving experience of an electric vehicle or a motorcycle is affected due to the fact that the noise is too large is prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of disc brakes, in particular to a combined noise-free electric vehicle disc brake. Background Art

[0002] A disc brake consists of a brake disc connected to a wheel and brake calipers at the edge of the disc. When braking, high-pressure brake fluid pushes the brake pads to clamp the brake disc, thereby generating a braking effect.

[0003] It is known that the Chinese utility model patent CN220037302U discloses a combined electric vehicle disc brake structure, including a brake piston housing. On one side of the inner wall of the brake piston housing, there is a hydraulic fixed block fixedly connected. On one side of the hydraulic fixed block, there is a hydraulic brake rod fixedly connected. On the top of one side of the hydraulic brake rod, there is a spring. On the bottom surface of one side of the hydraulic rod sleeve, there is a sound-absorbing sheet fixedly connected. On the outer wall of the sound-absorbing sheet, there is a steel back fixedly connected. On the other side of the outer wall of the steel back, there is an alarm sheet fixedly connected. On the other side of the outer wall of the alarm sheet, there is a friction layer. In this utility model, by driving the hydraulic brake rod, the friction material is squeezed inward to achieve the effect of decelerating and stopping the wheel. When the friction layer rubs against the first and second disc brake discs, the friction layer will gradually become thinner, exposing the alarm sheet. Through further friction, the brake disc will make a sound, which can remind the vehicle owner to replace the brake pads in time.

[0004] However, in the implementation of the related technology, it is found that the above scheme has the following problems: the noise reduction effect is poor, and it cannot better absorb and reduce noise. Although the sound-absorbing sheet can reduce some braking noise to a certain extent, there is still serious noise in many cases, which will affect the driving experience of electric vehicles or motorcycles. Therefore, a combined noise-free electric vehicle disc brake is needed. Summary of the Utility Model

[0005] To solve the above problems, the utility model proposes a combined noise-free electric vehicle disc brake to solve the problems existing in the above prior art.

[0006] To achieve the above object, the combined noise-free electric vehicle disc brake provided by the utility model includes a disc brake disc, a caliper, a piston and an oil pipeline. The caliper is arranged on the outer side of the disc brake disc. The piston is inserted into the inner side of the caliper. The oil pipeline is fixedly installed on one side of the caliper. One end of the oil pipeline away from the caliper is fixedly connected with a high-pressure hose. A first fixing plate is fixedly installed on one side of the piston. A second fixing plate is fixedly installed on one side of the inner wall of the caliper. Brake pads are arranged on one side of both the first fixing plate and the second fixing plate. Connecting components are arranged on one side of both the two brake pads. One of the brake pads is fixedly connected to the first fixing plate through the connecting component arranged thereon, and the other brake pad is fixedly connected to the second fixing plate through the connecting component arranged thereon. A sound-absorbing cotton is fixedly installed on the outer surface of the caliper. A glass wool is fixedly installed on the outer surface of the sound-absorbing cotton. A mineral wool is fixedly installed on the outer side wall of the glass wool. A sound insulation board is fixedly installed on the outer surface of the mineral wool.

[0007] Furthermore, the connecting component includes a clamping plate fixedly installed on one side of the brake pad. Clamping grooves are respectively formed on one side of both the first fixing plate and the second fixing plate. The clamping plate is inserted into the clamping groove. Locking mechanisms are arranged on both the first fixing plate and the second fixing plate. The clamping plate is fixedly installed inside the clamping groove through the locking mechanism.

[0008] Furthermore, the locking mechanism includes a first screw hole formed on the clamping plate. Second screw holes are respectively formed on the outer side walls of both the first fixing plate and the second fixing plate. A screw is in threaded connection in the communicating first screw hole and second screw hole. The clamping plate is fixed inside the clamping groove through the first screw hole, the second screw hole and with the cooperation of the screw.

[0009] Furthermore, sound damping sheets are fixedly installed on one side of the inner walls of both the first fixing plate and the second fixing plate. Both the two sound damping sheets are located inside the clamping groove.

[0010] Furthermore, the sound damping sheet is made of rubber.

[0011] Compared with the prior art, the beneficial effect of the utility model lies in that:

[0012] Through the sound-absorbing cotton, glass wool, mineral wool and sound insulation board wrapped outside the caliper, the noise can be weakened multiple times and effectively, so that the noise reduction effect of the device is good, and the noise can be better absorbed and reduced, thereby preventing the noise from being too large and affecting the driving experience of electric vehicles or motorcycles.

[0013] The clamping plate is manually inserted into the clamping groove, and the locking mechanism is tightened, so that the worn brake pads on the first fixing plate and the second fixing plate are convenient to replace.

[0014] For better understanding and implementation, the present invention will be described in detail below with reference to the accompanying drawings. Description of the Drawings

[0015] Figure 1 is the front sectional structural schematic diagram of the present invention;

[0016] Figure 2 is the overall structural schematic diagram of the present invention;

[0017] Figure 3 is the present invention Figure 1 The enlarged structural schematic diagram at A in;

[0018] Figure 4 is the structural schematic diagram of the friction layer in the present invention;

[0019] Figure 5 is the structural schematic diagram of the connection component in the present invention.

[0020] In the figure: 1, disc brake disc; 2, caliper; 3, piston; 4, oil pipe; 5, first fixing plate; 6, second fixing plate; 7, brake pad;

[0021] Connection component; 81, clamping plate; 82, clamping groove; 83, locking mechanism; 8301, first screw hole; 8302, second screw hole; 8303, screw;

[0022] 9, sound-absorbing cotton; 10, glass wool; 11, mineral wool; 12, sound insulation board; 13, sound deadening sheet. Detailed Embodiment

[0023] For a clearer understanding of the technical features, objectives, and effects of the present invention, the specific embodiments of the present invention are now described with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following.

[0024] Refer to Figures 1-5As shown in the figure, the combined noise-free electric vehicle disc brake includes a disc brake disc 1, a caliper 2, a piston 3 and an oil delivery pipe 4. The caliper 2 is arranged outside the disc brake disc 1. The piston 3 is inserted inside the caliper 2. The oil delivery pipe 4 is fixedly installed on one side of the caliper 2. The end of the oil delivery pipe 4 away from the caliper 2 is fixedly connected to a high-pressure hose. A first fixing plate 5 is fixedly installed on one side of the piston 3. A second fixing plate 6 is fixedly installed on one side of the inner wall of the caliper 2. Brake pads 7 are arranged on one side of both the first fixing plate 5 and the second fixing plate 6. Connecting components 8 are arranged on one side of both brake pads 7. One of the brake pads 7 is fixedly connected to the first fixing plate 5 through the connecting component 8 arranged thereon, and the other brake pad 7 is fixedly connected to the second fixing plate 6 through the connecting component 8 arranged thereon. A sound-absorbing cotton 9 is fixedly installed on the outer surface of the caliper 2. A glass wool 10 is fixedly installed on the outer surface of the sound-absorbing cotton 9. A mineral wool 11 is fixedly installed on the outer side wall of the glass wool 10. A sound-insulating board 12 is fixedly installed on the outer surface of the mineral wool 11.

[0025] According to a technical solution provided by the present utility model, during use, through a hydraulic control mechanism on the handlebar, the oil can be transmitted from the high-pressure hose and the oil delivery pipe 4 to the caliper 2, and the piston 3 in the caliper 2 is pushed to move outwards, so that the brake pads 7 can clamp the disc brake disc 1, thereby realizing the braking action. At the same time, through the sound-absorbing cotton 9, glass wool 10, mineral wool 11 and sound-insulating board 12 outside the caliper 2, the noise generated due to friction when the brake pads 7 clamp the disc brake disc 1 can be weakened, so that the noise reduction effect of the device is good, and the noise can be better absorbed and reduced. Finally, through the connecting component 8, it is convenient to replace the worn brake pads 7 on the first fixing plate 5 and the second fixing plate 6.

[0026] Preferably, the connecting component 8 includes a clamping plate 81 fixedly installed on one side of the brake pad 7. Clamping grooves 82 are respectively formed on one side of both the first fixing plate 5 and the second fixing plate 6. The clamping plate 81 is inserted into the clamping groove 82. Locking mechanisms 83 are arranged on both the first fixing plate 5 and the second fixing plate 6. The clamping plate 81 is fixedly installed inside the clamping groove 82 through the locking mechanism 83.

[0027] Specifically, the clamping plate 81 is manually inserted into the clamping groove 82, and then the locking mechanism 83 is tightened, so that the brake pads 7 on the first fixing plate 5 and the second fixing plate 6 are convenient to install and disassemble, and thus it is convenient to replace the worn brake pads 7 in the later stage.

[0028] Preferably, the locking mechanism 83 includes a first screw hole 8301 formed in the clamping plate 81. Second screw holes 8302 are formed in the outer side walls of the first fixing plate 5 and the second fixing plate 6. A screw 8303 is threadedly connected in the communicating first screw hole 8301 and second screw hole 8302, and the clamping plate 81 is fixed to the inner side of the clamping groove 82 through the first screw hole 8301 and the second screw hole 8302 and with the cooperation of the screw 8303.

[0029] Specifically, the screw 8303 is manually screwed into the communicating first screw hole 8301 and second screw hole 8302, so that the brake pad 7 can be stably fixed on the first fixing plate 5 and the second fixing plate 6. At the same time, the screw 8303 is rotated in the reverse direction and screwed out from the second screw hole 8302 and the first screw hole 8301, facilitating the replacement of the brake pad 7.

[0030] Preferably, a sound-absorbing sheet 13 is fixedly installed on one side of the inner walls of the first fixing plate 5 and the second fixing plate 6. The material of the sound-absorbing sheet 13 is rubber, and both sound-absorbing sheets 13 are located inside the clamping groove 82.

[0031] Specifically, through the rubber sound-absorbing sheet 13, part of the braking noise can be reduced, and thus the sound absorption and noise reduction effects can be improved.

[0032] The above-disclosed are only the preferred embodiments of the present invention. Of course, the scope of the rights of the present invention cannot be limited thereby. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope covered by the present invention.

Claims

1. The combined noise-free electric vehicle disc brake includes a disc brake disc (1), a caliper (2), a piston (3) and an oil delivery pipe (4), and is characterized in that, The caliper (2) is arranged on the outer side of the disc brake disc (1), the piston (3) is inserted into the inner side of the caliper (2), the oil pipeline (4) is fixedly installed on one side of the caliper (2), and one end of the oil pipeline (4) far away from the caliper (2) is fixedly connected with a high-pressure hose; A first fixing plate (5) is fixedly installed on one side of the piston (3), a second fixing plate (6) is fixedly installed on one side of the inner wall of the caliper (2), brake pads (7) are arranged on one sides of the first fixing plate (5) and the second fixing plate (6), connection components (8) are arranged on one sides of the two brake pads (7), and one of the brake pads (7) is fixedly connected to the first fixing plate (5) through the connection component (8) arranged thereon, and the other brake pad (7) is fixedly connected to the second fixing plate (6) through the connection component (8) arranged thereon; A sound-absorbing cotton (9) is fixedly installed on the outer surface of the caliper (2), a glass wool (10) is fixedly installed on the outer surface of the sound-absorbing cotton (9), a mineral wool (11) is fixedly installed on the outer side wall of the glass wool (10), and a sound insulation board (12) is fixedly installed on the outer surface of the mineral wool (11).

2. The combined noiseless electric vehicle disc brake according to claim 1, characterized in that: The connection component (8) includes a clamping plate (81) fixedly installed on one side of the brake pad (7), clamping grooves (82) are formed on one sides of the first fixing plate (5) and the second fixing plate (6), and the clamping plate (81) is inserted into the clamping groove (82); Locking mechanisms (83) are arranged on the first fixing plate (5) and the second fixing plate (6), and the clamping plate (81) is fixedly installed inside the clamping groove (82) through the locking mechanism (83).

3. The combined noiseless electric vehicle disc brake according to claim 2, characterized in that: The locking mechanism (83) includes a first screw hole (8301) formed on the clamping plate (81), second screw holes (8302) are formed on the outer side walls of the first fixing plate (5) and the second fixing plate (6), a screw (8303) is in threaded connection with the communicated first screw hole (8301) and the second screw hole (8302), and the clamping plate (81) is fixed inside the clamping groove (82) through the first screw hole (8301), the second screw hole (8302) and with the cooperation of the screw (8303).

4. The combined noise-free electric vehicle disc brake according to claim 3, wherein: Sound-absorbing sheets (13) are fixedly installed on one sides of the inner walls of the first fixing plate (5) and the second fixing plate (6), and the two sound-absorbing sheets (13) are both located inside the clamping groove (82).

5. The combined noiseless electric vehicle disc brake according to claim 4, wherein: The sound-absorbing sheet (13) is made of rubber.

Citation Information

Patent Citations

  • Combined electric vehicle disc brake structure

    CN220037302U