External heating rotary kiln carbonization furnace
By introducing the insulation cylinder and vacuum chamber into the external heating rotary kiln carbonization furnace, the problem of difficult temperature preservation in the prior art is solved, efficient heating and exhaust gas purification are achieved, and the energy utilization efficiency and environmental protection performance of the equipment are improved.
Patent Information
- Application Number
- CN202422408547.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing external heating rotary kiln carbonization furnace lacks insulation components, resulting in the internal temperature of the carbonization furnace being unable to be preserved, which increases the time when the equipment reaches the required calcination temperature, wastes electricity, and affects the heating efficiency.
The insulation cylinder and vacuum cavity design are adopted. The carbonization furnace body is completely wrapped by the insulation cylinder, and a vacuum cavity is set on the inner wall of the insulation cylinder to improve heat insulation. At the same time, an electric heating tube and an activated carbon layer are set in the carbonization furnace to improve heating efficiency and exhaust gas purification capacity.
It effectively avoids heat loss of the carbonization furnace, improves heat utilization, reduces power loss, improves heating efficiency, and purifies the waste gas through the activated carbon layer to prevent air pollution.
Smart Images

Figure CN223176050U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotary kiln carbonization furnaces, and particularly relates to an externally heated rotary kiln carbonization furnace. Background Technique
[0002] As a calcination device that can be rotationally heated, the main function of the rotary kiln carbonization furnace is to heat the domestic waste, pollutants, sewage and other garbage entering its interior to burn, so as to evaporate the moisture inside it and carbonize it to ensure the convenience of subsequent garbage treatment.
[0003] For the existing externally heated rotary kiln carbonization furnace, due to the lack of heat preservation components, the temperature inside the carbonization furnace often cannot be maintained during the external heating process of the carbonization furnace, which increases the time for the equipment to reach the required calcination temperature, thereby wasting electric energy, affecting the heating efficiency of the carbonization furnace, and being inconvenient to use. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides an externally heated rotary kiln carbonization furnace to solve the problems mentioned in the above background technique, that is, for the existing externally heated rotary kiln carbonization furnace, due to the lack of heat preservation components, the temperature inside the carbonization furnace often cannot be maintained during the external heating process of the carbonization furnace, which increases the time for the equipment to reach the required calcination temperature, thereby wasting electric energy, affecting the heating efficiency of the carbonization furnace, and being inconvenient to use.
[0005] To achieve the above object, the utility model provides the following technical solution: An externally heated rotary kiln carbonization furnace, including a base, an installation groove is opened inside the base, a servo motor is fixedly connected to the middle side of the top of the installation groove, an output end of the servo motor is fixedly connected to a driving gear, movable rollers are arranged around the top of the base, a heat preservation cylinder is rotatably connected to the upper sides of a plurality of the movable rollers, a toothed ring is fixedly connected to the middle side of the surface of the heat preservation cylinder, a vacuum chamber is opened on the inner wall of the heat preservation cylinder, a carbonization furnace body is arranged inside the heat preservation cylinder, electric heating tubes are arranged on the surface of the carbonization furnace body, a feeding pipe is fixedly communicated with the left side of the carbonization furnace body, a material cover is sleeved on the left end of the feeding pipe, a discharging pipe is fixedly communicated with the right side of the carbonization furnace body, a filtering box is fixedly connected to the right side of the top of the base, an activated carbon layer is fixedly connected to the upper inner side of the filtering box, an exhaust pipe is fixedly communicated with the top of the filtering box, and a discharging port is opened at the bottom of the filtering box.
[0006] Preferably, the driving gear is located directly below the toothed ring, and the upper side of the driving gear meshes with the lower side of the toothed ring.
[0007] Preferably, the number of the electric heating tubes is several, and several of the electric heating tubes are distributed in an annular array on the surface of the carbonization furnace body, and the distances between several of the electric heating tubes are the same.
[0008] With the above technical solution, by setting up electric heating tubes, carbonization furnace body, etc. for combined use, several electric heating tubes can uniformly heat the carbonization furnace, improving the heating efficiency of the carbonization furnace and facilitating the use by the staff.
[0009] Preferably, the feed pipe penetrates through the left wall of the heat preservation cylinder and extends to the outside of the left end of the heat preservation cylinder.
[0010] Preferably, the discharge pipe penetrates through the right wall of the heat preservation cylinder and extends to the left side inside the filter box.
[0011] Preferably, the number of the activated carbon layers is two, and the two activated carbon layers are linearly arrayed above the inner side of the filter box.
[0012] With the above technical solution, by setting up activated carbon layers, filter boxes, etc. for combined use, the activated carbon layers can absorb and filter the waste gas generated during the heating process, and then discharge it into the external air after purification, preventing air pollution.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. For this externally heated rotary kiln carbonization furnace, by setting up a heat preservation cylinder, a vacuum chamber, etc. for combined use, the heat preservation cylinder completely wraps the carbonization furnace body. The heat insulation of the heat preservation cylinder is enhanced through the vacuum chamber on the inner wall of the heat preservation cylinder, which can effectively avoid the heat dissipation of the carbonization furnace body, improve the heat utilization rate of the carbonization furnace body, reduce the power consumption, improve the heating efficiency, and facilitate use.
[0015] 2. For this externally heated rotary kiln carbonization furnace, by setting up activated carbon layers, filter boxes, etc. for combined use, the activated carbon layers can absorb and filter the waste gas generated during the heating process, and then discharge it into the external air after purification, preventing air pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a front view structural schematic diagram of the present utility model;
[0017] Figure 2 It is a rear view structural schematic diagram of the present utility model;
[0018] Figure 3 It is a front sectional view structural schematic diagram of the present utility model;
[0019] Figure 4 It is a structural schematic diagram of the heat preservation cylinder of the present utility model.
[0020] In the figure: 1, base; 2, movable roller; 3, installation groove; 4, servo motor; 5, driving gear; 6, heat preservation cylinder; 7, gear ring; 8, vacuum chamber; 9, electric heating tube; 10, carbonization furnace body; 11, feed pipe; 12, material cover; 13, discharge pipe; 14, filter box; 15, activated carbon layer; 16, exhaust pipe; 17, discharge port. Detailed implementation mode
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0022] Embodiment 1:
[0023] Please refer to FIGS. 1-3. An externally heated rotary kiln carbonization furnace includes a base 1. An installation groove 3 is opened inside the base 1. A servo motor 4 is fixedly connected to the middle side of the top of the installation groove 3. The output end of the servo motor 4 is fixedly connected to a driving gear 5. Movable rollers 2 are arranged around the top of the base 1. A heat preservation cylinder 6 is rotatably connected to the upper sides of several movable rollers 2. A gear ring 7 is fixedly connected to the middle side of the surface of the heat preservation cylinder 6. The driving gear 5 is located directly below the gear ring 7, and the upper side of the driving gear 5 meshes with the lower side of the gear ring 7. A vacuum chamber 8 is opened on the inner wall of the heat preservation cylinder 6. A carbonization furnace body 10 is arranged inside the heat preservation cylinder 6. Electric heating tubes 9 are arranged on the surface of the carbonization furnace body 10. The number of the electric heating tubes 9 is several, and several electric heating tubes 9 are distributed in an annular array on the surface of the carbonization furnace body 10, and the distances between several electric heating tubes 9 are the same. A feed pipe 11 is fixedly communicated with the left side of the carbonization furnace body 10. The feed pipe 11 penetrates through the left wall of the heat preservation cylinder 6 and extends to the outside of the left end of the heat preservation cylinder 6. A material cover 12 is sleeved on the left end of the feed pipe 11. A discharge pipe 13 is fixedly communicated with the right side of the carbonization furnace body 10. The discharge pipe 13 penetrates through the right wall of the heat preservation cylinder 6 and extends to the inside left side of a filter box 14. A filter box 14 is fixedly connected to the right side of the top of the base 1. An activated carbon layer 15 is fixedly connected to the upper side inside the filter box 14. An exhaust pipe 16 is fixedly communicated with the top of the filter box 14. A discharge port 17 is opened at the bottom of the filter box 14.
[0024] Working principle: When in use, the operator opens the material cover 12 and inputs the garbage to be processed into the carbonization furnace body 10 through the feed pipe 11, and then closes the material cover 12 again. At this time, the operator starts the servo motor 4 and the electric heating tube 9. After the electric heating tube 9 is powered on, it will heat the carbonization furnace body 10, increasing the temperature of the carbonization furnace body 10. The carbonization furnace body 10 will then heat and carbonize the garbage. The servo motor 4 drives the driving gear 5 to rotate through the output end. The driving gear 5 then drives the heat preservation cylinder 6 to rotate through the gear ring 7. The heat preservation cylinder 6 will drive the carbonization furnace body 10 to rotate. The carbonization furnace body 10 will then drive the raw materials inside it to keep turning, making the garbage evenly heated, improving the carbonization effect of the carbonization furnace body 10. The heat preservation cylinder 6 completely wraps the carbonization furnace body 10, and the heat insulation of the heat preservation cylinder 6 is enhanced through the vacuum cavity 8 on the inner wall of the heat preservation cylinder 6, which can effectively prevent the heat dissipation of the carbonization furnace body 10, improve the heat utilization rate of the carbonization furnace body 10, reduce the power consumption, improve the heating efficiency, and facilitate use.
[0025] Compared with the related technology, an externally heated rotary kiln carbonization furnace provided by the utility model has the following beneficial effects: By setting the heat preservation cylinder 6, the vacuum cavity 8, etc. to cooperate with each other, the heat preservation cylinder 6 completely wraps the carbonization furnace body 10, and the heat insulation of the heat preservation cylinder 6 is enhanced through the vacuum cavity 8 on the inner wall of the heat preservation cylinder 6, which can effectively prevent the heat dissipation of the carbonization furnace body 10, improve the heat utilization rate of the carbonization furnace body 10, reduce the power consumption, improve the heating efficiency, and facilitate use.
[0026] Embodiment 2:
[0027] Please refer to FIGS. 1-4 in combination. Activity rollers 2 are arranged around the top of the base 1. The heat preservation cylinder 6 is rotatably connected to the upper sides of several activity rollers 2. A discharge pipe 13 is fixedly communicated with the right side of the carbonization furnace body 10. The discharge pipe 13 penetrates through the right wall of the heat preservation cylinder 6 and extends to the left side inside the filter box 14. A filter box 14 is fixedly connected to the right side of the top of the base 1. An activated carbon layer 15 is fixedly connected to the upper inner side of the filter box 14. The number of the activated carbon layers 15 is two, and the two activated carbon layers 15 are linearly arrayed on the upper inner side of the filter box 14. An exhaust pipe 16 is fixedly communicated with the top of the filter box 14. A discharge port 17 is opened at the bottom of the filter box 14.
[0028] Working principle: When the carbonization furnace body 10 heats and carbonizes the garbage, the waste gas generated will be discharged into the filter box 14 through the discharge pipe 13. When the waste gas enters the filter box 14 and floats upward, it will pass through the two-layer activated carbon layer 15, and thus the harmful substances in the waste gas will be absorbed and filtered by the activated carbon layer 15. The waste gas purified by the activated carbon will be discharged into the nearby air through the exhaust pipe 16 to prevent air pollution.
[0029] Compared with the related technologies, the externally heated rotary kiln carbonization furnace provided by the present utility model has the following beneficial effects: By arranging the activated carbon layer 15, the filter box 14 and the like for combined use, the activated carbon layer 15 can absorb and filter the waste gas generated during the heating process, and after purification, it is discharged into the external air, preventing air pollution from occurring.
[0030] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An externally heated rotary kiln carbonization furnace, comprising a base (1), characterized in that: An installation groove (3) is formed inside the base (1). A servo motor (4) is fixedly connected to the middle side of the top of the installation groove (3). The output end of the servo motor (4) is fixedly connected to a driving gear (5). Moving rollers (2) are arranged around the top of the base (1). A heat preservation cylinder (6) is rotatably connected to the upper side of each of the plurality of moving rollers (2). A toothed ring (7) is fixedly connected to the middle side of the surface of the heat preservation cylinder (6). A vacuum chamber (8) is formed in the inner wall of the heat preservation cylinder (6). A carbonization furnace body (10) is arranged inside the heat preservation cylinder (6). Electric heating tubes (9) are arranged on the surface of the carbonization furnace body (10). A feed pipe (11) is fixedly communicated with the left side of the carbonization furnace body (10). A material cover (12) is sleeved on the left end of the feed pipe (11). A discharge pipe (13) is fixedly communicated with the right side of the carbonization furnace body (10). A filter box (14) is fixedly connected to the right side of the top of the base (1). An activated carbon layer (15) is fixedly connected to the upper side inside the filter box (14). An exhaust pipe (16) is fixedly communicated with the top of the filter box (14). A discharge port (17) is formed in the bottom of the filter box (14).
2. The externally heated rotary kiln carbonization furnace according to claim 1, wherein: The driving gear (5) is located directly below the toothed ring (7), and the upper side of the driving gear (5) meshes with the lower side of the toothed ring (7).
3. The externally heated rotary kiln carbonization furnace according to claim 1, characterized in that: The number of the electric heating tubes (9) is several. The several electric heating tubes (9) are distributed in an annular array on the surface of the carbonization furnace body (10), and the spacing between the several electric heating tubes (9) is the same.
4. The externally heated rotary kiln carbonization furnace according to claim 1, characterized in that: The feed pipe (11) penetrates through the left wall of the heat preservation cylinder (6) and extends to the outside of the left end of the heat preservation cylinder (6).
5. The externally heated rotary kiln carbonization furnace according to claim 1, characterized in that: The discharge pipe (13) penetrates through the right wall of the heat preservation cylinder (6) and extends to the inside left side of the filter box (14).
6. The externally heated rotary kiln carbonization furnace according to claim 1, characterized in that: The number of the activated carbon layers (15) is two. The two activated carbon layers (15) are distributed in a linear array on the upper side inside the filter box (14).