Concrete vibrating device for road construction
By designing an automated concrete vibrating device and using a vibrating and leveling machine connected by walking tracks and hanging chain hooks, the problems of labor-intensive and low-efficiency manual operation in the existing technology are solved, and efficient concrete vibration and leveling are achieved.
Patent Information
- Application Number
- CN202422672493.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing concrete vibrating devices require manual handheld operation, which consumes manpower and has low vibration efficiency, and is difficult to move and adjust the position conveniently.
A concrete vibrating device including a vibrating and leveling machine, a walking track, a control panel and a hanging chain hook is designed. The vibrating and leveling machine is driven by the walking track to realize automatic vibration and leveling, reduce labor costs and improve construction efficiency.
It realizes the automation of concrete vibration, reduces labor costs, improves construction efficiency, and facilitates the movement and position adjustment of the device.
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Figure CN223317031U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of road paving facilities, and in particular relates to a concrete vibrating device used for road construction. Background Art
[0002] Concrete pouring is a necessary process in building construction. During the concrete pouring process, it is necessary to use a concrete vibrator or external force to remove bubbles and tamp the concrete to make it densely combined and eliminate the honeycombed surface of the concrete, so as to improve its strength and ensure the quality of the concrete components.
[0003] The existing concrete vibrating device generally requires manual hand-held concrete vibrating hose to vibrate the concrete tightly, and the depth of the vibration position must also be manually controlled. This is not only labor-intensive, but also has low vibration efficiency and is inconvenient to move, adjust, and carry. Summary of the Invention
[0004] The present invention aims to solve the above problems and provides a concrete vibrating device for road construction.
[0005] A concrete vibrating device for road construction, which includes: a vibrating and leveling machine, a control panel, and a walking crawler; the control panel is arranged on an armrest on one side of a main frame; the vibrating and leveling machine is connected to the walking crawler by a hanging chain hook; it is characterized in that: the vibrating and leveling machine includes: a main frame, walking casters, a walking slide, a lifting bracket, a lifting plate, a lifting drive unit, a vibrating mechanism, a smoothing impeller, and a smoothing drive unit; walking casters and a walking slide are provided on both sides of the lower end of the main frame; a vibrating rod through hole and an impeller shaft through hole are also provided on the main frame; the lifting bracket is provided in the lifting plate; the vibrating mechanism is provided on the lifting plate; a vibrating rod is provided in the vibrating mechanism; the vibrating rod is lifted and vibrated along the axial center line of the vibrating rod through hole by the lifting drive unit; two smoothing impellers are provided, and the two smoothing impellers are rotated by the smoothing drive unit.
[0006] The main frame is provided with walking casters on both sides of the lower end surface, and hard walking slides are provided inside the walking casters on both sides; the main frame walks on the paving surface that requires concrete vibration through the walking casters and the lower end surfaces of the hard walking slides.
[0007] The wheel surface of the walking caster is provided with a plurality of rod-shaped flanges arranged in a circular array.
[0008] The main frame is also provided with two vibrating rod through holes, the lifting bracket is arranged above the two vibrating rod through holes on the main frame, the lifting plate is arranged in the lifting bracket, the lifting drive unit is a screw motion pair, and the lifting drive unit drives the lifting plate to rise and fall and slide on the lifting bracket.
[0009] There are two vibrating mechanisms, and the two vibrating mechanisms have the same structure; the vibrating mechanisms include: a vibrating motor and a vibrating rod; the vibrating rod is connected to the vibrating motor drive control; the two vibrating mechanisms are arranged on the lifting plate; the two vibrating rods respectively pass through the two vibrating rod through holes on the main frame.
[0010] A plurality of smoothing blades are arranged below the two smoothing impellers; and lower end surfaces of the plurality of smoothing blades are parallel to the same horizontal plane.
[0011] The smoothing drive unit includes: a smoothing drive motor frame, a smoothing drive motor, a smoothing main drive wheel, a first driven drive wheel, a second driven drive wheel, a first transmission belt, and a second transmission belt; the first driven drive wheel and the second driven drive wheel are respectively fixed on the top of two smoothing impellers; the smoothing drive motor drives the smoothing blades on the two smoothing impellers to rotate synchronously.
[0012] The walking track includes: a crawler frame, a crawler vehicle, and a handrail frame. Crawler vehicles are provided on both sides below the crawler frame; the handrail frame is provided on one side of the crawler frame, and a pedal portion is provided on the crawler frame. The pedal portion is provided with a first walking pedal and a second walking pedal, and the first walking pedal and the second walking pedal respectively drive the crawler vehicles on both sides.
[0013] The hanging chain hook includes: a chain hook shaft frame, a hook frame, and a hook shaft; the chain hook shaft frame is fixed on the front end vertical surface of the walking track; the hook frame is a triangular metal component, one end of the hook frame is axially connected to the chain hook shaft frame; the hook shaft is provided at the other end of the hook frame; the hook shaft can be axially connected to the towing ring provided on the side of the main frame.
[0014] This technical solution provides a concrete vibrating device for road construction, which includes: a vibrating and leveling machine and a walking track; a control panel is provided on an armrest on one side of a main frame; the vibrating and leveling machine is connected to the walking track by a hanging chain hook; the vibrating and leveling machine is provided with a main frame, and walking casters and walking slides are provided on both sides below the main frame. The main frame is also provided with a vibrating rod through hole and an impeller shaft through hole, and a lifting bracket and a lifting plate are provided above the vibrating rod through hole, and a vibrating mechanism is provided on the lifting plate; the vibrating mechanism is provided with a vibrating rod, and the vibrating rod is lifted and vibrated along the axis of the vibrating rod through hole by a lifting drive unit; the leveling impeller is connected to the impeller shaft through hole via an impeller shaft provided on its upper part; the leveling impeller is rotated by the leveling drive unit. The walking track drives the vibrating and leveling machine to move, and the vibrating and leveling machine completes the vibration and leveling of the concrete poured road surface, thereby reducing labor costs and improving construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is an overall schematic diagram of a concrete vibrating device for road construction according to the utility model;
[0016] Figure 2This is a schematic diagram of a vibrating and leveling machine of a concrete vibrating device for road construction according to the utility model;
[0017] Figure 3 This is a schematic diagram of a vibrating and leveling machine caster of a concrete vibrating device for road construction according to the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of a leveling impeller of a concrete vibrating device for road construction in the utility model;
[0019] Figure 5 This is a schematic diagram of the working state of a leveling impeller of a concrete vibrating device for road construction according to the utility model;
[0020] Figure 6 This is a schematic diagram of a walking crawler of a concrete vibrating device for road construction according to the present invention;
[0021] In the figure: 1. Vibrating leveling machine, 11. Main frame, 112. Vibrating rod through hole, 113. Handrail, 115. Towing ring, 12. Walking caster, 121. Rod flange, 13. Walking slide, 14. Lifting bracket, 141. Bracket side plate, 1411. Sliding groove, 142. Bracket top plate, 1421. Equipment through hole, 15. Lifting plate, 151. Lifting slider, 161. Lifting drive motor, 162. Lifting screw, 17. Vibrating mechanism, 171. Vibrating motor, 172. Vibrating rod, 181. First leveling impeller, 1811. First impeller shaft, 1812. First leveling blade, 182. Second smoothing impeller, 1821, second impeller shaft, 1822, second smoothing blade, 19, smoothing drive unit, 191, smoothing drive motor frame, 192, smoothing drive motor, 193, smoothing main drive wheel, 194, first driven drive wheel, 195, second driven drive wheel, 196, first drive belt, 197, second drive belt, 3, control panel, 4, walking track, 41, crawler frame, 411, pedal part, 4111, first walking pedal, 4112, second walking pedal, 42, crawler vehicle, 43, handrail frame, 5, suspension chain hook, 51, chain hook shaft frame, 52, hook frame, 53, hook shaft. DETAILED DESCRIPTION
[0022] The technical solution will be further clearly and completely described below in conjunction with the accompanying drawings of the technical solution. The described embodiments are only a part of the technical solution, not all embodiments. Based on the technical solution, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this utility model. Example
[0023] See also Figures 1 to 6As shown, a concrete vibrating device for road construction includes: a vibrating and leveling machine 1, a walking crawler 4; a control panel 3 is provided on a handrail 113 on one side of a main frame 11; the vibrating and leveling machine 1 and the walking crawler 4 are connected by a hanging chain hook 5;
[0024] The vibrating and leveling machine 1 comprises: a main frame 11, walking casters 12, a walking slide 13, a lifting bracket 14, a lifting plate 15, a lifting drive unit, a vibrating mechanism 17, a leveling impeller, and a leveling drive unit 19;
[0025] The main frame 11 is provided with walking casters 12 on both sides of the lower end surface, and the walking casters 12 on each side are a pair of wheels; each walking caster 12 has the same structure; a plurality of rod-shaped flanges 121 arranged in a circular array are provided on the wheel surface of the walking caster 12; a hard walking slide 13 is also provided on the inner side of the walking casters 12 on both sides; the main frame 11 travels on the paving surface that requires concrete vibration via the walking casters 12 and the lower end surfaces of the hard walking slide 13;
[0026] The main frame 11 is further provided with two vibrating rod through holes 112 and two impeller shaft through holes; the lifting bracket 14 is provided above the two vibrating rod through holes 112 on the main frame 11;
[0027] The lifting plate 15 is provided in the lifting bracket 14, and the lifting drive unit is a screw motion pair, which drives the lifting plate 15 to rise and slide on the lifting bracket 14;
[0028] The lifting bracket 14 is provided with bracket side panels 141 on both sides; the bracket side panels 141 are provided with sliding grooves 1411; the upper parts of the two bracket side panels 141 are fixedly connected by a bracket top panel 142; the bracket top panel 142 is provided with a device through hole 1421; the lifting plate 15 is provided with lifting sliders 151 on both sides; the lifting sliders 151 are sleeved in the sliding grooves 141;
[0029] The lifting drive unit includes: a lifting drive motor 161, a lifting screw 162, and a lifting nut; the lifting nut is fixed at the center of the lifting plate 15; the lifting screw 162 is sleeved in the lifting nut; the two ends of the lifting screw 162 are respectively axially connected to the upper end surface of the main frame 11 and the top plate 142 of the bracket; the lifting screw 162 is driven to rotate by the lifting drive motor 161;
[0030] The vibrating mechanisms 17 are provided with two, and the two vibrating mechanisms 17 have the same structure. The vibrating mechanisms 17 include: a vibrating motor 171 and a vibrating rod 172; the vibrating rod 172 is connected to the vibrating motor 171 for driving and controlling; the two vibrating mechanisms 17 are provided on the lifting plate 15; the two vibrating rods 172 respectively pass through the two vibrating rod through holes 112 on the main frame 11; the two vibrating rods 172 are raised and lowered by the lifting drive unit;
[0031] There are two smoothing impellers, namely a first smoothing impeller 181 and a second smoothing impeller 182; the first smoothing impeller 181 and the second smoothing impeller 182 have the same structure;
[0032] The first smoothing impeller 181 is fixed to the lower end of the first impeller shaft 1811. At least three first smoothing blades 1812 are provided below the first smoothing impeller 181. The lower end surfaces of the plurality of first smoothing blades 1812 are parallel to the same horizontal plane.
[0033] The second smoothing impeller 182 is fixed to the lower end of the second impeller shaft 1821, and at least three second smoothing blades 1822 are provided below the second smoothing impeller 182; the lower end surfaces of the plurality of second smoothing blades 1822 are parallel to the same horizontal plane.
[0034] The smoothing drive unit 19 includes: a smoothing drive motor frame 191, a smoothing drive motor 192, a smoothing main drive wheel 193, a first driven drive wheel 194, a second driven drive wheel 195, a first transmission belt 196, and a second transmission belt 197;
[0035] The smoothing drive motor 192 is fixed above the two impeller shaft through-holes through the smoothing drive motor frame 191; the smoothing main drive wheel 193 is fixedly connected to the power output shaft of the smoothing drive motor 192; the first driven drive wheel 194 is fixed to the upper end of the first impeller shaft 1811; the second driven drive wheel 195 is fixed to the upper end of the second impeller shaft 1821;
[0036] The smoothing main drive wheel 193 is provided with four belt grooves; the first driven drive wheel 194 and the second driven drive wheel 195 are each provided with two belt grooves; there are two first transmission belts 196, and the two first transmission belts 196 connect the first driven drive wheel 194 with the smoothing main drive wheel 193; there are two second transmission belts 197, and the two second transmission belts 197 connect the second transmission belt 197 with the smoothing main drive wheel 193; that is, the smoothing main drive wheel 193 is driven and connected to the first driven drive wheel 194 and the second driven drive wheel 195 through the first transmission belt 196 and the second transmission belt 197 respectively; the smoothing drive motor 192 drives the first smoothing blade 1812 and the second smoothing blade 1822 to rotate synchronously.
[0037] A handrail 113 is further provided on the main frame 11 on one side of the lifting bracket 14; a towing ring 115 is provided on the main frame 11 below the handrail 113;
[0038] The control panel 3 is arranged on the upper end of the armrest 113 .
[0039] The rod-shaped flange 121 assists in vibration during walking through resonance between the vibrating motor 171 and the main frame 11 .
[0040] The vibrating motor 171 can pass through the equipment through hole 1421 to facilitate increasing the lifting stroke of the vibrating rod 172.
[0041] The walking crawler 4 includes: a crawler frame 41, a crawler vehicle 42, and an armrest frame 43. Crawler vehicles 42 are provided on both sides below the crawler frame 41; the armrest frame 43 is provided on one side of the crawler frame 41, and a pedal portion 411 is provided on the crawler frame 41. The pedal portion 411 is provided with a first walking pedal 4111 and a second walking pedal 4112. The first walking pedal 4111 and the second walking pedal 4112 respectively drive the crawler vehicles 42 on both sides.
[0042] The hanging chain hook 5 includes: a chain hook shaft frame 51, a hook frame 52, and a hook shaft 53; the chain hook shaft frame 51 is fixed to the front end vertical surface of the walking track 2; the hook frame 52 is a triangular metal component, and one end of the hook frame 52 is axially connected to the chain hook shaft frame 51; the hook shaft 53 is provided at the other end of the hook frame 52; the hook shaft 53 can be axially connected to the towing ring 115.
Claims
1. A concrete vibrating device for road construction, comprising: A vibrating and leveling machine (1), a control panel (3), and a walking crawler (4); the control panel (3) is arranged on an armrest (113) on one side of a main frame (11); the vibrating and leveling machine (1) and the walking crawler (4) are connected via a hanging chain hook (5); the vibrating and leveling machine (1) comprises: a main frame (11), walking casters (12), a walking slide (13), a lifting bracket (14), a lifting plate (15), a lifting drive unit, a vibrating mechanism (17), a leveling impeller, and a leveling drive unit (19); the main frame ( 11) Both sides of the lower end are provided with walking casters (12) and walking slides (13); the main frame (11) is also provided with a vibrating rod through hole (112) and an impeller shaft through hole; the lifting bracket (14) is provided in the lifting plate (15); the vibrating mechanism (17) is provided on the lifting plate (15); a vibrating rod (172) is provided in the vibrating mechanism (17); the vibrating rod (172) is lifted and vibrated along the axis of the vibrating rod through hole (112) by the lifting drive unit; two smoothing impellers are provided, and the two smoothing impellers are rotated by the smoothing drive unit (19).
2. A concrete vibrating device for road construction according to claim 1, characterized in that: Walking casters (12) are provided on both sides of the lower end surface of the main frame (11), and hard walking slides (13) are further provided on the inner sides of the walking casters (12) on both sides; the main frame (11) walks on the paving surface requiring concrete vibration via the walking casters (12) and the lower end surface of the hard walking slide (13).
3. A concrete vibrating device for road construction according to claim 1, characterized in that: A plurality of rod-shaped flanges (121) arranged in a circular array are provided on the wheel surface of the walking caster (12).
4. A concrete vibrating device for road construction according to claim 1, characterized in that: The main frame (11) is further provided with two vibrating rod through holes (112), a lifting bracket (14) is provided above the two vibrating rod through holes (112) on the main frame (11), a lifting plate (15) is provided in the lifting bracket (14), and a lifting drive unit is a lead screw motion pair, and the lifting drive unit drives the lifting plate (15) to rise and fall and slide on the lifting bracket (14).
5. The concrete vibrating device for road construction according to claim 1, characterized in that: Two vibrating mechanisms (17) are provided, and the two vibrating mechanisms (17) have the same structure; the vibrating mechanism (17) comprises: a vibrating motor (171) and a vibrating rod (172); the vibrating rod (172) is connected to the vibrating motor (171) for driving control; the two vibrating mechanisms (17) are provided on the lifting plate (15); the two vibrating rods (172) respectively pass through two vibrating rod through holes (112) on the main frame (11).
6. A concrete vibrating device for road construction according to claim 1, characterized in that: A plurality of smoothing blades are arranged below the two smoothing impellers; and lower end surfaces of the plurality of smoothing blades are parallel to the same horizontal plane.
7. The concrete vibrating device for road construction according to claim 1, characterized in that: The smoothing drive unit (19) comprises: a smoothing drive motor frame (191), a smoothing drive motor (192), a smoothing main drive wheel (193), a first driven drive wheel (194), a second driven drive wheel (195), a first transmission belt (196), and a second transmission belt (197); the first driven drive wheel (194) and the second driven drive wheel (195) are respectively fixed on the top of two smoothing impellers; the smoothing drive motor (192) drives the smoothing blades on the two smoothing impellers to rotate synchronously.
8. The concrete vibrating device for road construction according to any one of claims 2 to 7, characterized in that: The walking crawler (4) comprises: a crawler frame (41), a crawler vehicle (42), and an armrest frame (43). Crawler vehicles (42) are provided on both sides below the crawler frame (41); the armrest frame (43) is provided on one side of the crawler frame (41); a pedal portion (411) is provided on the crawler frame (41); a first walking pedal (4111) and a second walking pedal (4112) are provided on the pedal portion (4111); the first walking pedal (4111) and the second walking pedal (4112) respectively drive the crawler vehicles (42) provided on both sides.
9. The concrete vibrating device for road construction according to claim 8, characterized in that: The hanging chain hook (5) comprises: a chain hook shaft frame (51), a hook frame (52), and a hook shaft (53); the chain hook shaft frame (51) is fixed on the front end vertical surface of the walking crawler; the hook frame (52) is a triangular metal component, and one end of the hook frame (52) is axially connected to the chain hook shaft frame (51); the hook shaft (53) is provided at the other end of the hook frame (52); the hook shaft (53) can be axially connected to a towing ring (115) provided on the side of the main frame (11).
Citation Information
Cited By
Multi-process concrete construction device and construction method thereof
CN121539119A
Multi-process concrete construction device and construction method thereof
CN121539119B