Filling equipment for producing ultrahigh-viscosity sauce seasoning

Abstract

The utility model provides filling equipment for producing ultrahigh-viscosity sauce seasoning. The filling equipment comprises a machine body, a charging tray and a feeding hopper for conveying materials into the charging tray are fixedly mounted on the machine body, and at least one group of vibration exciters are mounted on the end face, far away from the feeding hopper, of the charging tray; the discharging pipeline penetrates through a base of the vibration exciter and is communicated with the filling hopper, a material storage bag used for filling sauce is arranged below the discharging end of the filling hopper, and the discharging end of the filling hopper is sealed through a sealing machine. And the sealing machine is driven by a driving system. The automatic filling device is simple in structure, vibration force is generated through the vibration exciter, materials are promoted to be evenly distributed, the phenomenon that the materials are accumulated and coagulated due to unsmooth flowing of the materials is avoided, then the materials are automatically filled through the filling hopper, automatic packaging is conducted through the sealing machine, cutting is conducted through the cutting knife, the working efficiency is greatly improved, and the production cost is reduced. And the device is particularly suitable for small-batch production or small and medium-sized enterprises.

Description

Technical Field

[0001] The utility model belongs to the technical field of seasoning filling, and in particular relates to a filling device for producing ultra-high viscosity sauce seasoning. Background Art

[0002] As people's living standards continue to improve, seasonings, particularly ultra-high-viscosity sauces, are increasingly used in daily cooking. Due to their high viscosity and poor fluidity, ultra-high-viscosity sauces are prone to uneven flow during the filling process, leading to accumulation or caking of the material in the feed hopper, resulting in coagulation. Consequently, manual filling is often used, with staff stirring the material during filling to prevent coagulation.

[0003] However, manual filling is slow, the production efficiency is relatively low, and the filling process is easily affected by human factors, making it difficult to ensure product quality.

[0004] In view of this, how to solve the defects in the above technical solutions has become one of the problems to be solved urgently in the field of seasoning filling technology. Utility Model Content

[0005] In view of the problems existing in the background technology, the utility model provides, on the one hand, a filling equipment for producing ultra-high viscosity sauce and seasoning, including a machine body, on which a material tray and a feed hopper for conveying material into the material tray are fixedly mounted, and at least one group of vibrators is installed on the end surface of the material tray away from the feed hopper; the discharge port of the material tray is connected to a feed pipe, and the feed pipe passes through the base of the vibrator and is connected to the filling hopper, and a material storage bag for filling the sauce is provided below the discharge end of the filling hopper, and is sealed by a sealing machine; the sealing machine is driven by a drive system.

[0006] Optionally, the discharge pipe is tilted, and the tilt angle is 35°.

[0007] Optionally, the drive system includes a servo motor and a gear transmission system, and is meshed with a bevel gear transmission system through the gear transmission system; the driving bevel gear and the driven bevel gear of the bevel gear transmission system are both mounted on a mounting frame, and the two sets of gear shafts of the bevel gear transmission system pass through the mounting frame, and the heating roller shaft is mounted through a bearing assembly.

[0008] Optionally, the other end of the material storage bag extends into the positioning mechanism and is cut by a cutting knife.

[0009] Optionally, the positioning mechanism includes two sets of oppositely arranged connecting plates, the connecting plates are fixedly mounted on the machine body, and a first hydraulic cylinder and a second hydraulic cylinder are fixedly mounted on the two sets of oppositely arranged connecting plates, respectively, and an extended end portion of the first hydraulic cylinder passes through an adjacent connecting plate and is fixedly mounted with a clamping plate;

[0010] The extended end of the second hydraulic cylinder passes through the connecting plate adjacent to it and the housing, and is fixedly connected to the knife seat of the cutting knife, and the cutting knife is located in the housing.

[0011] Optionally, a slot for the cutting knife to extend out is provided on the housing near the clamping plate.

[0012] Optionally, the cutting knife includes a knife seat for the handle of the cutting knife to extend into, and is fixed by a fastener; the fastener includes a fastening sleeve, and the fastening sleeve is fixedly installed on the handle of the cutting knife.

[0013] Optionally, the fastening column provided on the fastening sleeve is inserted into the positioning groove on the adjacent knife seat, and the positioning groove is provided with a clamping groove for the clamping piece provided on the fastening column to be clamped into, and a clamping connection is performed.

[0014] Optionally, the fastening column is slidably mounted in the lower end portion of the fastening sleeve; the outer wall of the fastening column abuts against the inner wall of the lower end portion of the fastening sleeve, and the clamping member is arranged in an arc shape;

[0015] A sealing ring is provided in the fastening sleeve at a position away from the clamping member;

[0016] A sealing gasket is provided on the end surface of the fastening column located in the fastening sleeve. The sealing gaskets are provided in two groups, and a spring is provided between the two groups of sealing gaskets.

[0017] Optionally, the fastener further includes a tightening member, and the tightening member passes through the shell and the knife seat in sequence from top to bottom, and extends into the tightening sleeve for threaded connection.

[0018] In summary, the beneficial effects of the present invention are:

[0019] The utility model has a simple structure and promotes uniform distribution of materials by utilizing an exciter to generate vibration force, thereby avoiding the accumulation and condensation of materials due to poor flow, thereby enabling the materials to be automatically filled through the filling hopper, automatically packaged through the sealing machine, and cut by the cutting knife, thereby greatly improving work efficiency, and is particularly suitable for small batch production or small and medium-sized enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a schematic diagram of the overall structure of an embodiment of a filling device for producing ultra-high viscosity sauces and seasonings according to the present invention;

[0021] Figure 2 This is a schematic diagram of the partial structure of the drive system of an embodiment of a filling device for producing ultra-high viscosity sauces and seasonings according to the utility model;

[0022] Figure 3 This is a schematic structural diagram of a positioning mechanism of an embodiment of a filling device for producing ultra-high viscosity sauces and seasonings according to the present invention;

[0023] Figure 4 This is a schematic diagram of the positioning mechanism portion of an embodiment of a filling device for producing ultra-high viscosity sauces and seasonings according to the present invention;

[0024] Figure 5 This is an exploded view of fasteners in one embodiment of a filling device for producing ultra-high viscosity sauces and seasonings according to the utility model.

[0025] Reference numerals:

[0026] 100. Filling equipment;

[0027] 10. Feed hopper;

[0028] 20. Material tray; 201. Material discharge pipe; 202. Material discharge hopper; 203. Material storage bag;

[0029] 30. Sealing machine;

[0030] 40. Positioning mechanism; 401. First hydraulic cylinder; 402. Connecting plate; 403. Clamping plate; 404. Housing; 405. Second hydraulic cylinder;

[0031] 406, fastener; 4061, tightening member; 4062, sealing gasket; 4063, spring; 4064, sealing ring; 4065, fastening sleeve; 4067, fastening column; 4066, clamping member;

[0032] 407, cutting knife;

[0033] 408, tank body;

[0034] 50. Body;

[0035] 60. Vibrator;

[0036] 70. Drive system; 701. Gear transmission system; 702. Bevel gear transmission system; 703. Mounting frame; 704. Heating roller. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solutions, and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments. Although exemplary embodiments are disclosed in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to facilitate a more thorough understanding of the present invention and to fully convey the concept of the present invention to those skilled in the art.

[0038] In the description of this specification, the description with reference to the terms "certain embodiments", "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and features of different embodiments or examples, unless they are contradictory.

[0039] In this utility model, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The term "plurality" refers to two or more, unless expressly limited otherwise. Terms such as "installed," "connected," "connected," and "fixed" should be interpreted broadly. For example, "connected" can mean fixed, removable, or integral; "connected" can mean directly or indirectly through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.

[0040] like Figures 1 to 5 As shown, this embodiment provides a filling device 100 for producing ultra-high viscosity sauce and seasoning, including a body 50, on which a material tray 20 and a feed hopper 10 for conveying material into the material tray 20 are fixedly mounted, and at least one group of vibrators 60 is installed on the end face of the material tray 20 away from the feed hopper 10, and the vibrator adopts a SPEKTRA high-frequency vibrator; by installing multiple groups of vibrators, the vibrator 60 is used to generate vibration force to promote uniform distribution of materials and avoid the accumulation and condensation of materials due to poor flow of materials.

[0041] Furthermore, the discharge port of the material tray 20 is connected to the discharge pipe 201, and the discharge pipe 201 passes through the base of the vibrator 60 and is connected to the filling hopper 202. The discharge pipe 201 is tilted and the tilt angle is 35°.

[0042] Furthermore, a material storage bag 203 for filling sauce is provided below the discharge end of the filling hopper 202 and is sealed by a sealing machine 30 ; the sealing machine 30 is driven by a driving system 70 .

[0043] Furthermore, the driving system 70 includes a servo motor and a gear transmission system 701 , and the gear transmission system 701 is meshedly connected to the bevel gear transmission system 702 .

[0044] The gear transmission system 701 is driven by a servo motor, the driving end of the servo motor is connected to the gear shaft through a bearing assembly, and a driving gear is installed on the gear shaft, and the driving gear is meshed with the driven gear, and the driven gear is meshed with the driving bevel gear of the bevel gear transmission system, and the driving bevel gear is meshed with the driven bevel gear.

[0045] Furthermore, the driving bevel gear and the driven bevel gear of the bevel gear transmission system 702 are both mounted on the mounting frame 301, and the gear shafts of the bevel gear transmission system 702 (driving bevel gear and driven bevel gear) both pass through the mounting frame 301, and the heating roller 302 is installed through the bearing assembly. The heating roller 302 adopts the electric heating roller commonly used on the market.

[0046] In this embodiment, the servo motor of the drive system 70 is started, and then the gear rotation system 701 is driven by the servo motor, and the bevel gear transmission system 702 is driven by the gear transmission system 701, thereby driving the gear shafts of the active bevel gear and the driven bevel gear to rotate, thereby driving the heating roller 302 to rotate, and then utilizing the heating roller 302 to package the material storage bag 203.

[0047] Furthermore, the other end of the material storage bag 203 extends into the positioning mechanism 40 and is cut by the cutting knife 407 .

[0048] Furthermore, the positioning mechanism 40 includes two sets of oppositely disposed connecting plates 402, which are fixedly mounted on the machine body 50 by fastening screws. A first hydraulic cylinder 401 and a second hydraulic cylinder 405 are fixedly mounted on the two sets of oppositely disposed connecting plates 402, respectively. The protruding end of the first hydraulic cylinder 401 passes through the adjacent connecting plate and is fixedly mounted with a clamping plate 403.

[0049] The extended end of the second hydraulic cylinder 405 passes through the connecting plate adjacent to it and through the housing 404, and is fixedly connected to the knife seat of the cutting knife 407. The cutting knife 407 is located in the housing 404, and the housing 404 is fixedly installed on the connecting plate near the position of the second hydraulic cylinder 405 through a connecting rod.

[0050] Furthermore, a slot for the cutting knife 407 to extend out is formed on the housing 404 near the clamping plate 403 .

[0051] In this embodiment, when the material storage bag is transported between the clamping plate 403 and the shell 404 by an external discharge mechanism (existing technology, which will not be described in detail here), the second hydraulic cylinder 405 is started, and the extended end of the second hydraulic cylinder 405 drives the clamping plate 403 to move toward the shell 404 to clamp the material storage bag; then the second hydraulic cylinder 405 is started, and the extended end of the second hydraulic cylinder 405 drives the cutting knife to move toward the position of the trough body, and drives the cutting knife to extend out of the trough body to cut the material storage bag.

[0052] In actual application, when the cutting knife is damaged, the whole set of cutting knife needs to be replaced, which is wasteful. In order to reduce the cost of use, please refer to Figure 4 and Figure 5 As shown; the cutting knife 407 includes a knife seat 408 for the handle of the cutting knife 407 to extend into, and is fixed by a fastener 406.

[0053] Furthermore, the fastener 406 includes a fastening sleeve 4065, and the fastening sleeve 4065 is fixedly mounted on the handle of the cutting knife.

[0054] The upper end of the fastening sleeve 4065 is provided with an internal thread, and the fastening column 4067 arranged on the fastening sleeve 4065 is inserted into the positioning groove on the adjacent tool holder 408, and the positioning groove is provided with a clamping groove for the clamping piece 4066 arranged on the fastening column 4067 to be clamped into, and a clamping connection is performed.

[0055] Furthermore, the fastening column 4067 is slidably installed in the lower end portion of the fastening sleeve; and the outer wall of the fastening column 4067 conflicts with the inner wall of the lower end portion of the fastening sleeve, and the clamping member 4066 is arranged in an arc shape.

[0056] Furthermore, a sealing ring 4064 is provided in the fastening sleeve 4065 at a position away from the clamping member 4066 .

[0057] Furthermore, a sealing gasket 4062 is provided on the end surface of the fastening column 4067 located in the fastening sleeve 4065, and the sealing gasket 4062 is provided in two groups, and a spring 4063 is provided between the two groups of sealing gaskets 4062.

[0058] Furthermore, the fastener 406 further includes a tightening member 4061 , and the tightening member 4061 passes through the housing and the knife seat in sequence from top to bottom, and extends into the tightening sleeve 4065 for threaded connection.

[0059] In this embodiment, during installation, it is only necessary to extend the handle of the cutting knife into the knife holder 408. At this time, the fastening sleeve 4065 away from the clamping member 4066 passes through the positioning hole of the knife holder and extends out. Then, the tightening member 4061 is screwed into the fastening sleeve 4065. By continuously rotating the tightening member 4061, a certain pressure is generated, which drives the fastening column 4067 to move downward at the lower end of the fastening sleeve 4065. At this time, the fastening column 4067 is automatically clamped into the positioning groove of the knife holder, and at the same time, the clamping member is automatically clamped into the clamping groove provided in the positioning groove, and the clamping connection is performed, thereby realizing the connection between the cutting knife and the knife holder.

[0060] When the cutting blade 407 needs to be replaced, the tightening member 4061 only needs to be rotated and unscrewed to contact the limit. At this time, under the action of the spring rebound force, the fastening column drives the clamping member to leave the clamping slot, and the cutting blade can be replaced.

[0061] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to be limiting. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art will appreciate that modifications or equivalent substitutions to the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention and are intended to be encompassed by the claims of the present invention.

Claims

1. A filling device for producing ultra-high viscosity sauces and seasonings, characterized in that: It includes a machine body, on which a material tray and a feed hopper for conveying materials into the material tray are fixedly mounted, and at least one group of vibrators is installed on the end surface of the material tray away from the feed hopper; the discharge port of the material tray is connected to a feed pipe, and the feed pipe passes through the base of the vibrator and is connected to a filling hopper, and a material storage bag for filling the sauce is provided below the discharge end of the filling hopper, and is sealed by a sealing machine; the sealing machine is driven by a drive system.

2. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 1, characterized in that: The discharge pipe is tilted at an angle of 35°.

3. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 1, characterized in that: The drive system includes a servo motor and a gear transmission system, and is meshed with a bevel gear transmission system through the gear transmission system; the driving bevel gear and the driven bevel gear of the bevel gear transmission system are both installed on a mounting frame, and the two sets of gear shafts of the bevel gear transmission system pass through the mounting frame, and the heating roller shaft is installed through a bearing assembly.

4. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 1, characterized in that: The other end of the material storage bag extends into the positioning mechanism and is cut by a cutting knife.

5. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 4, characterized in that: The positioning mechanism includes two sets of oppositely arranged connecting plates, which are fixedly mounted on the machine body, and the two sets of oppositely arranged connecting plates are respectively fixedly mounted with a first hydraulic cylinder and a second hydraulic cylinder, and the protruding end of the first hydraulic cylinder passes through the adjacent connecting plate and is fixedly mounted with a clamping plate; The extended end of the second hydraulic cylinder passes through the connecting plate adjacent to it and the housing, and is fixedly connected to the knife seat of the cutting knife, and the cutting knife is located in the housing.

6. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 5, characterized in that: A slot for the cutting knife to extend out is provided on the housing near the clamping plate.

7. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 6, characterized in that: The cutting knife comprises a knife seat for the handle of the cutting knife to extend into, and is fixed by a fastener; the fastener comprises a fastening sleeve, and the fastening sleeve is fixedly installed on the handle of the cutting knife.

8. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 7, characterized in that: The fastening column arranged on the fastening sleeve is clamped into the positioning groove on the adjacent knife seat, and the positioning groove is provided with a clamping groove for the clamping piece arranged on the fastening column to be clamped into, and a clamping connection is performed.

9. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 8, characterized in that: The fastening column is slidably installed in the lower end of the fastening sleeve; the outer wall of the fastening column is in conflict with the inner wall of the lower end of the fastening sleeve, and the clamping piece is arranged in an arc shape; A sealing ring is provided in the fastening sleeve at a position away from the clamping member; A sealing gasket is provided on the end surface of the fastening column located in the fastening sleeve. The sealing gaskets are provided in two groups, and a spring is provided between the two groups of sealing gaskets.

10. The filling equipment for producing ultra-high viscosity sauce and seasoning according to claim 8, characterized in that: The fastener also includes a tightening member, and the tightening member passes through the shell and the knife seat from top to bottom in sequence, and extends into the tightening sleeve to perform threaded connection.

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