Quality detection mechanism for ceramic floor tile production

Abstract

The utility model belongs to the technical field of floor tile detection, and particularly relates to a quality detection mechanism for ceramic floor tile production, which comprises a worktable, a lower guide rail mounted on the worktable, a moving table mounted on the lower guide rail in a sliding manner, a floor tile toggle clamp and a support frame mounted on the moving table, an upper guide rail mounted on the support frame, and a sliding component mounted on the upper guide rail in a sliding manner. A plurality of hardness detection assemblies with different hardness are installed on the sliding assembly and arranged between the two upper sliding seats at intervals. The structure that the guide rail is matched with the sliding base is adopted, linear scanning can be conducted on the surface of the floor tile, meanwhile, multiple hardness detection assemblies are used for multi-point measurement, and the detection efficiency and accuracy are greatly improved; in addition, the contact pressure between the Mohs hardness pen and the surface of the floor tile is adjusted through the spring, and the consistency and stability of detection are ensured.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of floor tile detection, and particularly relates to a quality detection mechanism for ceramic floor tile production. BACKGROUND

[0002] In the field of ceramic floor tile production and manufacturing, quality detection is a key link to ensure that products meet standards and market demands. Among them, the hardness of floor tiles as an important indicator to evaluate their physical properties and durability is directly related to the service life of the product and the satisfaction of consumers. However, the traditional floor tile hardness detection method has many shortcomings, which seriously affects the detection efficiency and accuracy, and becomes one of the bottlenecks restricting the high-quality development of the ceramic floor tile industry.

[0003] Traditional floor tile hardness detection usually adopts single-point measurement method, that is, using a hardness tester or a hardness pen to test a single point on the surface of the floor tile, and judging the hardness grade of the floor tile by observing the size or depth of the indentation. Although this method is simple to operate, it has many limitations. First, single-point measurement cannot fully reflect the hardness distribution of the floor tile, because the hardness of the floor tile may be uneven due to factors such as raw material ratio, molding pressure, and firing temperature during the manufacturing process. Second, single-point measurement takes a long time, especially for large floor tiles or production lines that need batch detection, the detection efficiency is extremely low, and it is difficult to meet the needs of efficient production. In addition, single-point measurement is also easily affected by the uneven error of human operation pressing force, resulting in inaccurate detection results. SUMMARY

[0004] In view of the above problems, the purpose of the utility model is to provide a quality detection mechanism for ceramic floor tile production, which solves the problem that the traditional hardness detection method is mostly manually operated with uneven pressing force and single-point measurement, which not only takes a long time, but also cannot fully reflect the overall hardness distribution of the floor tile.

[0005] In order to achieve the above object, the utility model discloses the technical scheme that adopts: a quality detection mechanism for ceramic floor tile production, including work table, the work table is installed with lower guide rail, the lower guide rail is slidably installed with mobile station, the mobile station is installed with floor tile elbow clamp and support frame, the support frame is installed with upper guide rail, the upper guide rail is slidably installed with sliding assembly, the sliding assembly includes upper slide, the upper slide is installed at the both ends of fixed frame bottom surface, the fixed frame top is installed with the elbow clamp of compaction, the push rod of compaction elbow clamp is installed with moving plate, the moving plate is installed with a plurality of different hardness hardness detection assembly, a plurality of hardness detection assembly is arranged between two upper slides, and the hardness detection assembly includes Mohs hardness pen, and the Mohs hardness pen is slidably installed on the upper limit pad, and the top of Mohs hardness pen is connected with upper limit pad, and the side of Mohs hardness pen is installed with lower limit pad, and the Mohs hardness pen of lower limit pad and moving plate is equipped with spring.

[0006] The utility model discloses the beneficial effect is: adopt the structure of guide rail cooperation slide, can carry out linear scanning on the floor tile surface, utilize multiple hardness detection assembly to carry out multipoint measurement simultaneously, greatly improve the detection efficiency and accuracy, in addition, the contact pressure of Mohs hardness pen and floor tile surface is adjusted through spring, and the consistency and stability of detection are ensured.

[0007] In order to guarantee the stable pressure solidification of floor tile in the detection process;

[0008] As the further improvement of the above technical scheme: the number of lower guide rail is two and is parallelly arranged, the mobile station includes lower slide and support plate, and the number of lower slide and floor tile elbow clamp is two and is installed at the both ends of support plate.

[0009] The beneficial effect of the improvement is: four floor tile elbow clamps can be stably pressed at the four corners of floor tile, so that the stable locking of floor tile is realized.

[0010] In order to guarantee the stability of moving plate movement;

[0011] As the further improvement of the above technical scheme: the inner wall of fixed frame is provided with side guide rail, and the both ends of moving plate are provided with groove body that slidably connects side guide rail.

[0012] The beneficial effect of the improvement is: under the limit of side guide rail, the push rod of compaction elbow clamp can drive the stable movement of moving plate.

[0013] In order to guarantee that Mohs hardness pen of different hardness can be effectively compacted on the surface of floor tile;

[0014] As the further improvement of the above technical scheme: the spring is slidably equipped on the outside of Mohs hardness pen.

[0015] The improved beneficial effect is that the spring plays a role of elastic support, and when the hardness of the individual Mohs hardness pen is lower than the hardness of the floor tile, the Mohs hardness pen with relatively low hardness can be effectively moved up, so that the remaining Mohs hardness pens can be effectively pressed on the floor tile.

[0016] In order to enable the hardness detection assembly to effectively detect floor tiles with different thicknesses;

[0017] As a further improvement of the above technical solution, the end of the push rod of the pressing elbow clamp is provided with an internal thread hole structure for threadedly connecting a screw rod, the screw rod is slidably connected through the moving plate and is threadedly connected with a nut, and the nut is pressed on the top surface of the moving plate.

[0018] The improved beneficial effect is that the position of the moving plate and the Mohs hardness pen installed on the moving plate can be quickly adjusted by adjusting the length of the screw rod in the push rod of the pressing elbow clamp and correspondingly adjusting the screwed nut, so that the Mohs hardness pen can effectively detect floor tiles with different thicknesses.

[0019] In order to effectively ensure the support stability of the upper guide rail;

[0020] As a further improvement of the above technical solution, the support frame is a square tube structure.

[0021] The improved beneficial effect is that the support frame can provide support for the upper guide rail to avoid excessive deformation of the suspended part of the upper guide rail.

[0022] The parts not involved in the device are the same as or can be implemented by the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a structural schematic view of the utility model;

[0024] Figure 2 is a structural schematic view of the moving table and the floor tile elbow clamp in the utility model;

[0025] Figure 3 is a structural schematic view of the sliding assembly and the hardness detection assembly in the utility model;

[0026] In the figure: 1, workbench; 2, lower guide rail; 3, moving table; 31, lower sliding seat; 32, support plate; 4, floor tile elbow clamp; 5, upper guide rail; 6, sliding assembly; 61, upper sliding seat; 62, fixed frame; 63, pressing elbow clamp; 64, side guide rail; 65, screw rod; 66, nut; 67, moving plate; 7, hardness detection assembly; 71, Mohs hardness pen; 72, lower limiting plate; 73, spring; 74, upper limiting plate; 8, support frame. DETAILED DESCRIPTION

[0027] In order to make the technical solution of the present application better understood by those skilled in the art, the present application will be described in detail below in conjunction with the drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present application.

[0028] Example 1:

[0029] As Figure 1-- 3 shown: a quality detection mechanism for ceramic tile production, including workbench 1, the workbench 1 is installed with lower guide rail 2, the lower guide rail 2 is slidably installed with moving table 3, the moving table 3 is installed with tile elbow clamp 4 and support frame 8, the support frame 8 is installed with upper guide rail 5, the upper guide rail 5 is slidably installed with sliding assembly 6, the sliding assembly 6 includes upper slide 61, the upper slide 61 is installed at the bottom of the two ends of fixed frame 62, the top of the fixed frame 62 is installed with compression elbow clamp 63, the push rod of the compression elbow clamp 63 is installed with moving plate 67, a plurality of different hardness hardness detection assemblies 7 are installed on the moving plate 67, a plurality of the hardness detection assemblies 7 are arranged at intervals between the two upper slides 61, the hardness detection assembly 7 includes Mohs hardness pen 71, the Mohs hardness pen 71 is slidably installed on the upper limit plate 74, the top end of the Mohs hardness pen 71 is connected with the upper limit plate 74, the side of the Mohs hardness pen 71 is installed with lower limit plate 72, the Mohs hardness pen 71 between the lower limit plate 72 and the moving plate 67 is sleeved with spring 73, the structure of guide rail and slide is adopted, linear scanning on the surface of the tile can be realized, and multiple point measurement is realized by using multiple hardness detection assemblies 7, so that the detection efficiency and accuracy are greatly improved; in addition, the contact pressure of the Mohs hardness pen 71 and the surface of the tile is adjusted by the spring 73, so that the consistency and stability of the detection are ensured the number of the lower guide rail 2 is two and they are arranged in parallel, the moving table 3 includes lower slide 31 and support plate 32, the number of the lower slide 31 and the tile elbow clamp 4 is two and they are installed at the two ends of the support plate 32, the four tile elbow clamps 4 can be stably pressed at the four corners of the tile, so as to realize the stable locking of the tile, the inner wall of the fixed frame 62 is provided with side guide rail 64, the two ends of the moving plate 67 are provided with groove bodies slidably connected with the side guide rail 64, under the limitation of the side guide rail 64, the push rod of the compression elbow clamp 63 can drive the moving plate 67 to move stably, the spring 73 is slidably sleeved outside the Mohs hardness pen 71, the spring 73 plays the role of elastic support, when the hardness of the individual Mohs hardness pen 71 is lower than the hardness of the tile, the Mohs hardness pen 71 with relatively low hardness can be effectively moved up, so that the remaining Mohs hardness pens 71 can be effectively pressed on the tile, the end of the push rod of the compression elbow clamp 63 is provided with an internal thread hole structure threadedly connected with screw rod 65, the screw rod 65 slidably penetrates the moving plate 67 and is threadedly connected with nut 66, the nut 66 is pressed on the top surface of the moving plate 67, by adjusting the length of the screw rod 65 in the push rod of the compression elbow clamp 63 and correspondingly adjusting the screwed nut 66, the position of the moving plate 67 and the Mohs hardness pen 71 installed on the moving plate 67 can be quickly adjusted, so that the Mohs hardness pen 71 can effectively detect tiles with different thicknesses, the support frame 8 is a square tube structure, the support frame 8 can provide support for the upper guide rail 5, to avoid excessive deformation of the suspended part of the upper guide rail 5.

[0030] The working principle of the technical scheme is as follows: the floor tile is placed on the workbench 1, then the moving table 3 is slid to move to one side of the floor tile under the guidance of the lower guide rail 2, then the handle of the floor tile elbow clamp 4 is pulled to press the pressing rod of the floor tile elbow clamp 4 on the four corners of the floor tile, then the wrench of the pressing elbow clamp 63 is pulled to a self-locking angle, the push rod of the pressing elbow clamp 63 drives the moving plate 67 to move downward, the moving plate 67 pushes the spring 73, and then the spring 73 pushes the lower limit plate 72 installed on the Mohs hardness pen 71 to move downward, so that the Mohs hardness pen 71 of different hardness can be tightly pressed on the surface of the floor tile, then the sliding assembly 6 is slid forward and backward, so that the sliding assembly 6 drives the Mohs hardness pen 71 in the hardness detection assembly 7 to linearly scan on the surface of the floor tile, so that the Mohs hardness of the floor tile is quickly detected.

[0031] It should be noted that in this document, the terms "comprise", "comprising", or any other variant thereof are intended to cover non-exclusive inclusions, so that processes, methods, articles, or devices that include a series of elements not only include those elements, but also include other elements not explicitly listed, or inherent to such processes, methods, articles, or devices.

[0032] The principles and implementation modes of the present application are described by using specific examples in this document, and the above examples are only used to help understand the method of the present application and its core idea. The above description is only the preferred implementation mode of the present application. It should be pointed out that due to the limitation of language expression, there are infinite specific structures objectively, and for ordinary skilled persons in the technical field, some improvements, decorations or changes can be made without departing from the principles of the present application, or the above technical features can be combined in a proper way; these improvements, decorations, changes or combinations, or the direct application of the inventive concept and technical scheme to other occasions without improvement, should be regarded as the protection scope of the present application.

Claims

1. A quality detection mechanism for ceramic tile production, characterized by: The utility model provides a kind of floor tile hardness testing device, including workbench (1), the lower guide rail (2) is installed on the workbench (1), the moving platform (3) is slidably installed on the lower guide rail (2), the floor tile elbow clamp (4) and support frame (8) are installed on the moving platform (3), the upper guide rail (5) is installed on the support frame (8), the sliding assembly (6) is slidably installed on the upper guide rail (5), the sliding assembly (6) includes upper slide (61), the upper slide (61) is installed at the bottom of two ends of fixed frame (62), the fixed frame (62) top is equipped with compression elbow clamp (63), the push rod of compression elbow clamp (63) is equipped with moving plate (67), moving plate (67) is equipped with a plurality of different hardness hardness detection assembly (7) of rigidity, a plurality of hardness detection assembly (7) are arranged at interval between two upper slides (61), and the hardness detection assembly (7) includes Mohs hardness pen (71), Mohs hardness pen (71) is slidably installed on upper limit plate (74), the top end of Mohs hardness pen (71) is connected with upper limit plate (74), and lower limit plate (72) is installed on the side surface of Mohs hardness pen (71), and spring (73) is sleeved on Mohs hardness pen (71) between lower limit plate (72) and moving plate (67).

2. The quality detection mechanism for ceramic tile production according to claim 1, characterized in that: The number of the lower guide rail (2) is two and is arranged parallel to each other, the moving platform (3) includes a lower slide (31) and a support plate (32), the number of the lower slide (31) and the floor tile elbow clamp (4) is two and is installed at two ends of the support plate (32).

3. The quality detection mechanism for ceramic tile production according to claim 1, characterized in that: The inner wall of the fixed frame (62) is provided with a side guide rail (64), and the both ends of the moving plate (67) are provided with groove bodies slidably connected with the side guide rail (64).

4. The quality detection mechanism for ceramic tile production according to claim 1, characterized in that: The spring (73) is slidably sleeved on the outside of the Mohs hardness pen (71).

5. The quality detection mechanism for ceramic tile production according to claim 1, characterized in that: The end of the push rod of the compression elbow clamp (63) is provided with an internal thread hole structure threadedly connected with a screw rod (65), the screw rod (65) is slidably penetrated through the moving plate (67) and is threadedly connected with a nut (66), and the nut (66) is compressed on the top surface of the moving plate (67).

6. The quality detection mechanism for ceramic tile production according to claim 1, characterized in that: The support frame (8) is a square tube structure.

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