Coil pipe heating surface mechanical vibration deashing device
By designing a mechanical vibration cleaning device for the serpentine tube heating surface, utilizing a comb-shaped vibration connecting plate and a loop sealing device, combined with external mechanical devices, the problem of poor cleaning of sticky dust by existing cleaning devices has been solved, achieving efficient cleaning and safe and stable boiler operation, resulting in energy-saving benefits.
Patent Information
- Application Number
- CN202423224601.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing serpentine tube heating surface cleaning device is not effective at cleaning highly adhesive dust, resulting in reduced heat exchange efficiency, increased flue gas temperature, increased risk of high-temperature corrosion, and impact on the safe and stable operation of the boiler.
A mechanical vibration cleaning device for the heating surface of a serpentine tube is designed. The flue is divided into inner and outer parts by a membrane-type wall-encased tube. A comb-shaped vibration connecting plate and a U-shaped vibration sealing device are used in combination with an external mechanical device to achieve vibration cleaning of the serpentine tube.
It effectively removes sticky dust, improves heat exchange efficiency, reduces flue gas temperature, ensures safe and stable boiler operation, and generates energy-saving economic benefits.
Smart Images

Figure CN223579934U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of boiler technology, and in particular to a mechanical vibration cleaning device for the heating surface of a serpentine tube. Background Technology
[0002] In the field of boiler technology, ensuring the heat exchange efficiency of the serpentine tube heating surface inside the boiler is crucial for ensuring normal boiler operation and maintaining boiler thermal efficiency. For some boiler types where the flue gas contains a certain amount of dust, severe ash accumulation on the serpentine tube heating surface will significantly reduce the heat exchange efficiency of the heating surface tubes, thereby increasing the boiler exhaust temperature, affecting the operation of subsequent flue gas treatment equipment, and also reducing boiler thermal efficiency. At the same time, long-term severe ash accumulation on the serpentine tube heating surface will also increase the possibility of high-temperature corrosion of the pipes, which may lead to tube rupture in severe cases, causing additional economic losses and threatening the safety of personnel, seriously affecting the safe and stable operation of the boiler.
[0003] Existing serpentine tube heating surface cleaning devices are mostly steam soot blowers and shock wave soot blowers, which are not very effective at blowing away highly adhesive ash. Therefore, this structure is specifically designed as a mechanical vibration cleaning device for serpentine tube heating surfaces. Utility Model Content
[0004] The purpose of this utility model is to solve the technical problems existing in the prior art and to provide a mechanical vibration dust removal device for the heated surface of a serpentine tube.
[0005] To achieve the above objectives, the technical solution provided by this utility model is: a mechanical vibration cleaning device for the heating surface of a serpentine tube. In a boiler, the flue is divided into an inner flue and an outer flue by a membrane-type wall-mounted tube. The mechanical vibration cleaning device includes a serpentine tube inside the flue. The heating surface of the serpentine tube is longitudinally connected by a pipe protector and a serpentine tube connecting plate. The transverse tube arrangement of the serpentine tube is transversely connected by a comb-shaped vibration connecting plate. One end of the comb-shaped vibration connecting plate extends to the outer end of the flue and is welded with a vibration sleeve. A U-shaped vibration sealing device is provided where the comb-shaped vibration connecting plate passes through the membrane-type wall-mounted tube.
[0006] Preferably, the U-shaped vibration sealing device consists of two C-shaped folding plates, which are arranged overlappingly at the point where the comb-shaped vibration connecting plate passes through the membrane-type wall-encasing pipe. The two C-shaped folding plates are respectively welded and fixed to the comb-shaped vibration connecting plate and the membrane-type wall-encasing pipe.
[0007] Preferably, the ends of the comb-shaped vibration connecting plate in the flue are provided with reinforcing steel plates for reinforcement.
[0008] Preferably, the vibratory sleeve is forged from a steel ingot and is connected to an external mechanical device.
[0009] The beneficial effects of this utility model are:
[0010] This invention has a good ash removal effect, effectively removing the attached ash on the heating surface of the serpentine tube. It is particularly effective for serpentine tubes with strong adhesion where steam soot blowers and shock wave soot blowers have poor soot removal effects. This ensures the heat exchange effect of the serpentine tube heating surface, while reducing the flue gas temperature, ensuring the safe and stable operation of the boiler, and generating energy-saving and economic benefits. Attached Figure Description
[0011] The accompanying drawings, which are provided to further illustrate the present invention and constitute a part of the present invention, illustrate exemplary embodiments of the present invention and are used to explain the present invention, but do not constitute an undue limitation of the present invention.
[0012] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention.
[0013] Attached image captions:
[0014] 1. Serpentine pipe; 2. Pipe sheath; 3. Serpentine pipe connecting plate; 4. Comb-shaped vibratory connecting plate; 5. Reinforcing steel plate; 6. Vibratory sleeve; 7. U-shaped vibratory sealing device. Detailed Implementation
[0015] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0016] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0018] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0019] Reference Figure 1 In a preferred embodiment of this utility model, a mechanical vibration cleaning device for the heating surface of a serpentine tube is provided. In a boiler, the flue is divided into an inner flue and an outer flue by a membrane-type wall-mounted tube. The mechanical vibration cleaning device includes a serpentine tube 1 inside the flue. The heating surface of the serpentine tube 1 is longitudinally connected by a pipe protector 2 and a serpentine tube connecting plate 3. The transverse tube arrangement of the serpentine tube 1 is transversely connected by a comb-shaped vibration connecting plate 4. One end of the comb-shaped vibration connecting plate 4 extends to the outer end of the flue and is welded with a vibration sleeve 6. A U-shaped vibration sealing device 7 is provided where the comb-shaped vibration connecting plate 4 passes through the membrane-type wall-mounted tube to ensure sealing without affecting the use of mechanical vibration.
[0020] Furthermore, the vibrating sleeve 6 is forged from steel ingots, and the vibrating sleeve 6 is connected to an external mechanical device.
[0021] In this embodiment, the U-shaped vibration sealing device 7 consists of two C-shaped folding plates. The two C-shaped folding plates are arranged overlappingly at the point where the comb-shaped vibration connecting plate 4 passes through the membrane-type wall-wrapping pipe, and the two C-shaped folding plates are respectively welded and fixed to the comb-shaped vibration connecting plate 4 and the membrane-type wall-wrapping pipe.
[0022] In this embodiment, the end of the comb-shaped vibration connecting plate 4 in the flue is provided with a reinforcing steel plate 5 for reinforcement to ensure mechanical transmission.
[0023] In practical use, the external mechanical vibratory hammer strikes the vibratory sleeve 6 at the end of the comb-shaped vibratory connecting plate 4, causing the serpentine tube 1 to vibrate, thus causing the furnace ash attached to the serpentine tube 1 to fall off, ensuring the heat exchange effect of the serpentine tube 1 heating surface, while reducing the flue gas temperature and ensuring the safe and stable operation of the boiler. Furthermore, this utility model does not conflict with the existing conventional ash removal devices for the heating surface of the serpentine tube 1 - steam soot blowers and shock wave soot blowers - and can be used simultaneously with steam soot blowers and shock wave soot blowers. Due to its structural design, it is more effective in treating stubborn ash accumulation on the serpentine tube 1, which is difficult to handle, ensuring the ash removal effect of the heating surface of the serpentine tube 1, while reducing the flue gas temperature, ensuring the safe and stable operation of the boiler, and generating energy-saving and economic benefits.
[0024] Without causing conflict, those skilled in the art can freely combine and use the above-mentioned additional technical features.
[0025] The above description is only a preferred embodiment of the present utility model. Any technical solution that achieves the purpose of the present utility model by essentially the same means shall fall within the protection scope of the present utility model.
Claims
1. A mechanical rapping device for cleaning the heating surface of a serpentine tube, the flue in the boiler being divided into an inner flue and an outer flue by a membrane wall tube, characterized in that: The mechanical rapping soot cleaning device comprises a serpentine tube (1) in a flue, a heat receiving surface of the serpentine tube (1) is connected longitudinally through a pipe protecting tile (2) and a serpentine tube connecting plate (3), the serpentine tube (1) is connected transversely through a comb-shaped rapping connecting plate (4) in the direction of a transverse tube row, one end of the comb-shaped rapping connecting plate (4) is led out to the outer end of the flue and welded with a rapping sleeve (6), and the comb-shaped rapping connecting plate (4) is provided with a back-and-forth rapping sealing device (7) at a position penetrating a membrane type wall tube.
2. A mechanical shaking and rapping device for a heat receiving surface of a coiled tube according to claim 1, characterized in that: The back-and-forth rapping sealing device (7) is composed of two C-shaped folding plates, the two C-shaped folding plates are arranged in overlap at a position penetrating the membrane type wall tube of the comb-shaped rapping connecting plate (4), and the two C-shaped folding plates are respectively welded and fixed on the comb-shaped rapping connecting plate (4) and the membrane type wall tube.
3. The device according to claim 1, characterized in that: The end of the comb-shaped rapping connecting plate (4) in the flue is provided with a reinforcing steel plate (5) for reinforcement.
4. The device according to claim 1, characterized in that: The rapping sleeve (6) is forged from a steel ingot, and the rapping sleeve (6) is connected with an external mechanical device.