Data line appearance defect detection equipment
By designing fixing and detection components to adjust the position and angle of the data cable, the problem of existing equipment being unable to adapt to diverse specifications was solved, achieving efficient and accurate data cable appearance inspection.
Patent Information
- Application Number
- CN202520782527.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-03
- Estimated Expiration
- 2035-04-23
AI Technical Summary
Existing data cable appearance inspection equipment is not convenient for adjusting the position and angle of the data cable, resulting in inaccurate inspection results and difficulty in adapting to diverse data cable specifications, thus affecting the accuracy and reliability of the inspection.
A data cable appearance defect detection device was designed, which includes a fixing component and a detection component. The position and angle of the data cable are adjusted by components such as an electric trolley and a cylinder to ensure that the detector can fully cover the surface of the data cable. Combined with a data processor and a control console, accurate detection is achieved.
It improves the accuracy and reliability of data cable detection, avoids detection blind spots and image blurring, and enhances the practicality and convenience of the equipment.
Smart Images

Figure CN224081520U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing equipment technology, and in particular to a data cable appearance defect testing device. Background Technology
[0002] With the widespread use of electronic devices, the demand for data cables has increased significantly. Defects in the appearance of data cables, such as scratches, damage, and dirt, not only affect their aesthetics but may also affect their performance and lifespan.
[0003] In the current data cable appearance inspection, the cable bundle needs to be manually placed into the lower end of the vision detector. After the inspection is completed, the cable bundle that has been inspected at the upper end of the placement board needs to be manually removed. Then the loading and inspection are repeated. As a result, the manual loading and unloading is inefficient, and long-term inspection can easily lead to personnel fatigue and increase the rate of missed and false inspections.
[0004] An existing patent (publication number: CN220730011U) discloses an appearance inspection device for wire harnesses. By setting up two sets of placement plates that move in opposite directions, the operator can quickly place the wire harness to be inspected at the front end. When one placement plate is sent into the inspection, the other placement plate will extend from the front end of the inspection box. There is no need to wait for the placement plate that placed the wire harness for the first time to return to its original position, which can also achieve rapid loading.
[0005] To address the aforementioned issues, existing patents offer solutions, but they are not convenient for adjusting the position of the data cable. In actual production, data cables come in various specifications, and during appearance inspection, they need to be adjusted to specific positions and angles to fully and clearly capture appearance information and accurately identify potential defects. Due to the lack of an effective position adjustment mechanism, it is difficult to flexibly and accurately adjust the position of the data cable, making it impossible to guarantee that the data cable is in the optimal inspection position. This results in some areas not being detected properly or the image being blurry, affecting the accuracy and reliability of the inspection results and reducing the practicality of the device.
[0006] Therefore, a data cable appearance defect detection device is proposed. Utility Model Content
[0007] The purpose of this invention is to provide a data cable appearance defect detection device that can solve the problem that existing appearance inspection devices are not convenient for adjusting the position of the data cable. In actual production, data cables have various specifications, and appearance inspection requires adjustment to a specific position and angle to fully and clearly capture appearance information and accurately identify potential defects. Due to the lack of an effective position adjustment mechanism, it is difficult to flexibly and accurately adjust the position of the data cable, and it is impossible to ensure that the data cable is in the optimal inspection position. This results in some areas not being detected properly or the image being blurry, affecting the accuracy and reliability of the inspection results and reducing the practicality of the device.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a data cable appearance defect detection device, including a chassis, a detection box fixedly connected to the top of the chassis, a detection component fixedly connected to the top of the inner wall of the detection box, a fixing plate fixedly connected to the bottom of the inner wall of the detection box, and a plurality of fixing components fixedly connected to the top of the fixing plate, the fixing component including a first guide block, a first electric trolley movably connected to the surface of the first guide block, and a support plate fixedly connected to the top of the first electric trolley;
[0009] The detection component includes a second guide block, a second electric trolley is movably connected to the surface of the second guide block, and a cylinder is fixedly connected to the bottom of the second electric trolley. A U-shaped block is fixedly connected to the side of the cylinder away from the second electric trolley, and several detectors are fixedly connected to the inner wall of the U-shaped block. Storage blocks are fixedly connected to both sides of the bottom of the U-shaped block, and several rollers are rotatably connected to the bottom inside the storage blocks.
[0010] Preferably, L-shaped plates are movably connected to the front and rear sides of the top of the inner side of the support plate, and fixed blocks are rotatably connected to the opposite sides of the two L-shaped plates. Connecting grooves are provided on the opposite sides of the two fixed blocks, and a rotating motor is fixedly connected to the side of the fixed block near the L-shaped plate.
[0011] Preferably, both sides of the fixing block are threaded with bolts, and the opposite sides of the two bolts extend into the interior of the connecting groove and are rotatably connected to a pressing plate.
[0012] Preferably, the top of the support plate is provided with a groove for use with the L-shaped plate, and a positioning rod is fixedly connected inside the groove, and the L-shaped plate is movably connected to the surface of the positioning rod.
[0013] Preferably, the bottom of both storage blocks is provided with a fixing groove for use with the roller, and the roller is rotatably connected inside the fixing groove.
[0014] Preferably, a data processor is fixedly connected inside the chassis, and the data processor is electrically connected to the detector.
[0015] Preferably, a control console is fixedly connected to the right side of the chassis, and the control console is electrically connected to the data processor, the fixing component, and the detection component.
[0016] Preferably, an observation glass is embedded inside the right side of the detection box, and spotlights are fixedly connected to the four corners of the top of the inner wall of the detection box.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. This application can fix the data cable by setting a fixing component, and can also adjust its position and angle, so that the detector can perform a comprehensive inspection of the data cable, ensuring the accuracy of the inspection results and improving the ease of use of the device;
[0019] 2. This application, by setting up a detection component, can detect data cables and can also adjust the position of the detector according to the actual situation to ensure that the data cable is in a suitable detection position, avoid detection blind spots and image blurring, improve detection accuracy and reliability, and enhance the practicality of the device. Attached Figure Description
[0020] Figure 1 This is an overall structural diagram of the data cable appearance defect detection device of this utility model;
[0021] Figure 2 This is a front view of the data cable appearance defect detection device of this utility model;
[0022] Figure 3 This is a schematic diagram showing the connection between the chassis, the testing box, and the fixing plate of this utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the fixing component of this utility model;
[0024] Figure 5 This is a schematic diagram of the detection component of this utility model.
[0025] In the diagram: 1. Chassis; 2. Detection box; 3. Detection component; 301. Second guide block; 302. Second electric trolley; 303. Cylinder; 304. U-shaped block; 305. Detector; 306. Storage block; 307. Roller; 4. Fixing plate; 5. Fixing component; 501. First guide block; 502. First electric trolley; 503. Support plate; 504. L-shaped plate; 505. Fixing block; 506. Connecting groove; 507. Rotating motor; 508. Bolt; 509. Pressing plate; 6. Slide groove; 7. Positioning rod; 8. Fixing groove; 9. Data processor; 10. Control console; 11. Observation glass; 12. Spotlight. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-5 The present invention provides the following technical solution:
[0028] A data cable appearance defect detection device includes a chassis 1, a detection box 2 fixedly connected to the top of the chassis 1, a detection component 3 fixedly connected to the top of the inner wall of the detection box 2, a fixing plate 4 fixedly connected to the bottom of the inner wall of the detection box 2, and a plurality of fixing components 5 fixedly connected to the top of the fixing plate 4. The fixing components 5 include a first guide block 501, a first electric trolley 502 movably connected to the surface of the first guide block 501, and a support plate 503 fixedly connected to the top of the first electric trolley 502.
[0029] The detection component 3 includes a second guide block 301, a second electric trolley 302 is movably connected to the surface of the second guide block 301, a cylinder 303 is fixedly connected to the bottom of the second electric trolley 302, a U-shaped block 304 is fixedly connected to the side of the cylinder 303 away from the second electric trolley 302, and a number of detectors 305 are fixedly connected to the inner wall of the U-shaped block 304. Storage blocks 306 are fixedly connected to both sides of the bottom of the U-shaped block 304, and a number of rollers 307 are rotatably connected to the bottom inside the storage block 306.
[0030] In this embodiment: by moving the L-shaped plate 504, the fixing blocks 505 are moved smoothly. The distance between the fixing blocks 505 can be adjusted according to the actual situation. At the same time, by rotating the bolt 508, the pressing plate 509 is moved smoothly under the constraint of the connecting groove 506 and comes into contact with the surface of the data cable, thereby fixing the data cable of a certain specification. This improves the convenience of using the fixing component 5. Furthermore, through the cooperation of the first electric trolley 502 and the rotating motor 507, not only can the support plate 503 and the data cable be moved smoothly, but the angle of the data cable can also be adjusted, thereby realizing comprehensive detection of the data cable and improving the detection efficiency. Then, under the action of the second electric trolley 302, the cylinder 303 is driven. The device moves smoothly under the constraint of the second guide block 301, synchronously driving the U-shaped block 304 to move smoothly. The position of the U-shaped block 304 can be adjusted according to the actual situation. At the same time, under the action of the cylinder 303, the U-shaped block 304 can be driven to fall smoothly, so that the roller 307 contacts the support plate 503. This allows the detector 305 to be in a suitable position to detect the surface of the data cable, improving the ease of use of the device. Furthermore, through the cooperation of the storage block 306 and the roller 307, the roller 307 rotates smoothly inside the storage block 306, which can reduce the friction between it and the support plate 503. This not only ensures the stability of the detection process but also avoids excessive wear of components, improving the stability of the detection component 3.
[0031] Specifically, such as Figure 4As shown, L-shaped plates 504 are movably connected to the front and rear sides of the top of the support plate 503, and fixed blocks 505 are rotatably connected to the opposite sides of the two L-shaped plates 504. Connecting grooves 506 are provided on the opposite sides of the two fixed blocks 505, and a rotating motor 507 is fixedly connected to the side of the fixed block 505 near the L-shaped plate 504.
[0032] Specifically, such as Figure 4 As shown, bolts 508 are threadedly connected to both sides of the fixing block 505, and the opposite side of the two bolts 508 extends into the interior of the connecting groove 506 and is rotatably connected to the pressing plate 509.
[0033] Specifically, such as Figure 4 As shown, the top of the support plate 503 is provided with a groove 6 for use with the L-shaped plate 504. A positioning rod 7 is fixedly connected inside the groove 6, and the L-shaped plate 504 is movably connected to the surface of the positioning rod 7.
[0034] In this embodiment: by using the L-shaped plate 504 in conjunction with the slide groove 6, the L-shaped plate 504 can move smoothly inside the slide groove 6 under the restriction of the positioning rod 7. The distance between the L-shaped plates 504 can be adjusted according to the actual situation, so that data cables of a certain specification can be fixed, improving the convenience of using the fixing component 5.
[0035] Specifically, such as Figure 5 As shown, the bottom of each of the two storage blocks 306 is provided with a fixing groove 8 for use with the roller 307, and the roller 307 is rotatably connected inside the fixing groove 8.
[0036] Specifically, such as Figure 2 , Figure 3 As shown, a data processor 9 is fixedly connected inside the chassis 1, and the data processor 9 is electrically connected to the detector 305.
[0037] In this embodiment: the roller 307 and the fixed groove 8 work together to make the roller 307 rotate smoothly under the restriction of the fixed groove 8, which can reduce the friction between it and the support plate 503, making the data cable smoother during the detection process and ensuring the stability of the detection process. At the same time, under the action of the data processor 9, the detection data fed back by the detector 305 can be captured and processed in real time, thereby accurately judging the quality of the data cable appearance and improving the ease of use of the detection component 3.
[0038] Specifically, such as Figure 1 , Figure 2 , Figure 3 As shown, a control console 10 is fixedly connected to the right side of the chassis 1, and the control console 10 is electrically connected to the data processor 9, the fixing component 5 and the detection component 3.
[0039] Specifically, such as Figure 2 , Figure 3 As shown, an observation glass 11 is embedded inside the right side of the detection box 2, and spotlights 12 are fixedly connected to the four corners of the top of the inner wall of the detection box 2.
[0040] In this embodiment: Through the function of the control console 10, not only can the operation of the fixing component 5 and the detection component 3 be precisely controlled according to the actual situation, but the detection data fed back by the data processor 9 can also be received and processed in real time, realizing comprehensive and accurate detection of the data cable, ensuring the reliability of the detection, and improving the accuracy of the detection. Then, through the combined use of the observation glass 11 and the spotlight 12, not only can sufficient light be provided for the detection area, effectively avoiding detection errors caused by poor lighting, but the situation inside the detection box 2 can also be observed in real time through the observation glass 11, ensuring the normal detection of the data cable and improving the practicality of the device.
[0041] Working Principle: When inspecting the surface of the data cable, the L-shaped plate 504 is moved first, causing the fixing block 505 to move smoothly. The distance between the fixing blocks 505 can be adjusted according to the actual situation. At the same time, by rotating the bolt 508, the pressing plate 509 moves smoothly under the constraint of the connecting groove 506 and contacts the surface of the data cable, thereby fixing the data cable of a certain specification. Subsequently, through the action of the control console 10, not only can the operation of the fixing component 5 and the detection component 3 be precisely controlled according to the actual situation, but the detection data fed back by the data processor 9 can also be received and processed in real time. When it is necessary to adjust the position and angle of the data cable, the first electric trolley 502 can drive the support plate 503 and the data cable to move smoothly under the constraint of the first guide block 501. At the same time, under the action of the rotating motor 507, the fixing block 505 can be rotated smoothly, which can be adjusted according to the actual situation. The angle of the data cable is adjusted according to the situation to avoid the generation of blind spots in the detection. During the detection, the second electric trolley 302 drives the cylinder 303 to move smoothly under the restriction of the second guide block 301, and simultaneously drives the U-shaped block 304 to move smoothly. The position of the U-shaped block 304 can be adjusted according to the actual situation. At the same time, under the action of the cylinder 303, the U-shaped block 304 can be driven to fall smoothly, so that the roller 307 contacts the support plate 503. This ensures that the detector 305 is always in a suitable position to detect the data cable. During the detection process, the spotlight 12 provides sufficient illumination to the detection area, effectively avoiding detection errors caused by poor lighting. Finally, after the detection is completed, the first electric trolley 502 can smoothly remove the data cable from the detection box 2. Then, the above operation can be repeated to replace the data cable for detection.
[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A data line appearance defect detection apparatus comprising a cabinet (1), characterized in that: The top of the case (1) is fixedly connected with a detection box (2), and the top of the inner wall of the detection box (2) is fixedly connected with a detection assembly (3); the bottom of the inner wall of the detection box (2) is fixedly connected with a fixed plate (4), and the top of the fixed plate (4) is fixedly connected with a plurality of fixed assemblies (5); the fixed assembly (5) comprises a first flow guide block (501), and the surface of the first flow guide block (501) is movably connected with a first electric trolley (502), and the top of the first electric trolley (502) is fixedly connected with a supporting plate (503). The detection assembly (3) comprises a second flow guide block (301), and the surface of the second flow guide block (301) is movably connected with a second electric trolley (302), and the bottom of the second electric trolley (302) is fixedly connected with a pneumatic cylinder (303), the side, away from the second electric trolley (302), of the pneumatic cylinder (303) is fixedly connected with a U-shaped block (304), and the inner wall of the U-shaped block (304) is fixedly connected with a plurality of detectors (305); the two sides of the bottom of the U-shaped block (304) are fixedly connected with storage blocks (306), and the bottom of the inside of the storage block (306) is rotatably connected with a plurality of rollers (307).
2. The data line appearance defect detection apparatus according to claim 1, characterized by: The front side and the rear side of the inside top of the supporting plate (503) are movably connected with L-shaped plates (504), and the opposite sides of the two L-shaped plates (504) are rotatably connected with fixed blocks (505); the opposite sides of the two fixed blocks (505) are provided with connecting grooves (506), and the side, close to the L-shaped plate (504), of the fixed block (505) is fixedly connected with a rotating motor (507).
3. The data line appearance defect detection apparatus according to claim 2, characterized by: The two sides of the fixed block (505) are threadedly connected with bolts (508), and the opposite sides of the two bolts (508) extend into the inside of the connecting groove (506) and are rotatably connected with pressing plates (509).
4. The data line appearance defect detection apparatus according to claim 2, characterized by: The top of the supporting plate (503) is provided with a sliding groove (6) matched with the L-shaped plate (504), the inside of the sliding groove (6) is fixedly connected with a positioning rod (7), and the L-shaped plate (504) is movably connected to the surface of the positioning rod (7).
5. The data line appearance defect detection apparatus according to claim 1, characterized by: The bottom of each of the two storage blocks (306) is provided with a fixed groove (8) matched with the roller (307), and the roller (307) is rotatably connected in the inside of the fixed groove (8).
6. The data line appearance defect detection apparatus according to claim 1, characterized by: The inside of the case (1) is fixedly connected with a data processor (9), and the data processor (9) is electrically connected with the detector (305).
7. The data line appearance defect detection apparatus according to claim 6, characterized by: The right side of the case (1) is fixedly connected with a control console (10), and the control console (10) is electrically connected with the data processor (9), the fixed assembly (5) and the detection assembly (3).
8. The data line appearance defect detection apparatus according to claim 1, characterized by: The right side of the detection box (2) is embedded with an observation glass (11), and the four corners of the top of the inner wall of the detection box (2) are fixedly connected with reflectors (12).
Citation Information
Patent Citations
Appearance inspection equipment for additionally inspecting wire harness
CN220730011U
