Ultrasonic cleaning machine for part machining
By incorporating a pre-wash unit and nozzle into an ultrasonic cleaner, and utilizing the combined design of the nozzle and drain plate, the problem of oil stains contaminating the cleaning solution is solved, thereby improving the cleaning effect and efficiency.
Patent Information
- Application Number
- CN202521060925.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2035-05-27
AI Technical Summary
When cleaning parts with oil stains, existing ultrasonic cleaning machines often fail to achieve the desired cleaning effect because the oil and water are compatible.
An ultrasonic cleaner is equipped with a pre-washing unit, a nozzle, and a shelf mechanism. The nozzle pre-washes the parts, and the drain plate and guide plate guide the liquid to wash away oil stains and dust, preventing them from entering the cleaning device. The sprayed liquid is discharged through the drain plate.
It effectively avoids oil stains contaminating the cleaning solution, improves the subsequent cleaning effect, and reduces waste of cleaning solution and cleaning time.
Smart Images
Figure CN224237692U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an ultrasonic cleaning machine for parts processing, belonging to the technical field of ultrasonic cleaning machines. Background Technology
[0002] Ultrasonic cleaning machines are highly efficient, thorough, and safe in cleaning parts, making them particularly suitable for cleaning complex, high-precision, or mass-produced parts. Their overall cost (time, manpower, and consumables) is usually lower than traditional methods, making them an ideal choice for modern industrial cleaning. In practical applications, parameters need to be optimized based on the material of the parts, the type of dirt, and the process requirements to achieve the best results.
[0003] The purpose of cleaning parts is mostly to remove oil stains that have accumulated over a long period of use, thereby extending the lifespan of the parts. However, if parts with oil stains are introduced into the cleaning machine, some of the oil stains will directly mix with the water, resulting in a decrease in the cleaning effect.
[0004] Therefore, it is urgent to improve ultrasonic cleaning machines to solve the aforementioned problems. Utility Model Content
[0005] The purpose of this invention is to provide an ultrasonic cleaning machine for parts processing. Through the nozzles set on both sides of the pre-washing body, the parts that need to be cleaned can be pre-washed, so that the oil stains and accumulated dust attached to the parts can be washed away first.
[0006] To achieve the above objectives, the main technical solution adopted by this utility model includes: a pre-wash body and a cleaning device disposed on one side of the pre-wash body, and a placement mechanism fixedly disposed above the cleaning device is also provided on one side of the pre-wash body.
[0007] The placement mechanism includes a placement box disposed above the cleaning device, a rotating base plate rotatably disposed on one side of the placement box, and an electric push rod for driving the rotating base plate.
[0008] Preferably, the shelf box is rotatably provided with swing rods on both sides. One end of the swing rod is rotatably connected to one side of the rotating base plate through a long rotating rod. One end of the electric push rod is rotatably connected to the swing rod, and the electric push rod is used to drive the swing rod to swing.
[0009] Preferably, an auxiliary rod is rotatably mounted on the long rotating rod, and an extension rod is rotatably connected to the end of the auxiliary rod away from the long rotating rod. The extension rod is rotatably connected to the outside of the shelf box.
[0010] The swing arm is located between the auxiliary rod and the rotating base plate.
[0011] Preferably, the lower halves of the opposite sides of the shelf box are rotatably connected to the rotating base plate via limiting rods, and the limiting rods are used to suppress the angle of the rotating base plate.
[0012] Preferably, the shelf box is fixedly provided with fixed brackets on both sides, and the fixed brackets are fixedly connected to one side of the cleaning device at the end away from the shelf box.
[0013] Preferably, a draining plate is fixedly installed on the upper half of the pre-washing body, and the draining plate gradually tilts towards the side of the shelf box. Multiple nozzles are fixedly installed on both sides of the upper half of the pre-washing body, and the spray angle of the nozzles is also tilted towards the side of the shelf box.
[0014] Preferably, a guide plate is fixedly provided on the side of the draining board near the shelf box, and the side of the guide plate away from the draining board is fixedly connected to the shelf box.
[0015] Preferably, a wastewater tank is connected below the drain plate and fixedly installed inside the pre-washing body. A guide pipe is fixedly installed on the side of the wastewater tank away from the drain plate, and the guide pipe extends to the outside of the pre-washing body.
[0016] This utility model has at least the following beneficial effects:
[0017] The nozzles on both sides of the pre-washing body can pre-wash the parts that need to be cleaned, so that the oil stains and accumulated dust attached to the parts can be washed away first, thus avoiding the large amount of oil stains contaminating the cleaning fluid after entering the cleaning device, which would reduce the subsequent cleaning effect. At the same time, the liquid sprayed by the nozzles will flow outward through the drain plate, thus preventing the pre-washing liquid from flowing into the cleaning device. Attached Figure Description
[0018] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0019] Figure 1 This is a three-dimensional structural diagram of an ultrasonic cleaning machine for parts processing according to an embodiment of the present utility model;
[0020] Figure 2 This is a schematic diagram of the interior of the pre-washing body of an ultrasonic cleaning machine for parts processing according to an embodiment of this utility model;
[0021] Figure 3 This is a schematic diagram showing the connection between the shelf box and the cleaning device of an ultrasonic cleaning machine for parts processing in an embodiment of this utility model.
[0022] Figure 4 This is a schematic diagram of the external connecting rod of the shelf box of an ultrasonic cleaning machine for parts processing according to an embodiment of the present invention.
[0023] In the diagram, 1. Pre-wash body; 2. Draining board; 3. Sprayer head; 4. Wastewater tank; 401. Guide pipe; 6. Guide plate; 7. Shelf box; 8. Cleaning device; 9. Fixed bracket; 11. Electric push rod; 12. Swing rod; 13. Limiting rod; 14. Rotating base plate; 15. Auxiliary rod; 16. Extension rod; 17. Long rotating rod. Detailed Implementation
[0024] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0025] Examples, such as Figures 1-4 As shown, an ultrasonic cleaning machine for parts processing includes a pre-washing body 1 and a cleaning device 8 disposed on one side of the pre-washing body 1. A shelf mechanism is also fixedly disposed on one side of the pre-washing body 1 directly above the cleaning device 8. A drain plate 2 is fixedly disposed on the upper half of the pre-washing body 1, and the drain plate 2 gradually tilts towards the shelf box 7. Multiple nozzles 3 are fixedly disposed on both sides of the upper half of the pre-washing body 1, and the same spray angle of the nozzles 3 is also tilted towards the shelf box 7. Through the nozzles 3 disposed on both sides of the pre-washing body 1, the parts to be cleaned can be pre-washed, so that the oil stains and accumulated dust attached to the parts can be washed off first, thereby avoiding a large amount of oil stains contaminating the cleaning liquid after entering the cleaning device 8, which would reduce the subsequent cleaning effect. At the same time, the liquid sprayed by the nozzles 3 will be discharged outward through the drain plate 2, thereby preventing the pre-washing liquid from flowing into the cleaning device 8.
[0026] When the staff uses it, they pour the parts to be cleaned onto the drain plate 2. The drain plate 2 tilts towards the shelf box 7, causing the parts to roll toward the cleaning device 8. At the same time, the water jet from the nozzle 3 provides a certain driving force to the parts, so that some parts with excessive oil stains can also roll toward the cleaning device 8.
[0027] The placement mechanism includes a placement box 7 located above the cleaning device 8, a rotating base plate 14 rotatably located on one side of the placement box 7, and an electric push rod 11 for driving the rotating base plate 14. The pre-cleaned parts will first fall into the placement box 7 for placement, thus preventing too many parts from directly entering the cleaning device 8 and causing a decrease in the cleaning effect of the cleaning device 8.
[0028] Furthermore, such as Figures 1-4As shown, swing rods 12 are rotatably mounted on both sides of the shelving box 7. One end of the swing rod 12 is rotatably connected to one side of the rotating base plate 14 via a long rotating rod 17. One end of the electric push rod 11 is rotatably connected to the swing rod 12. The electric push rod 11 is used to drive the swing rod 12 to swing. An auxiliary rod 15 is also rotatably mounted on the long rotating rod 17. An extension rod 16 is rotatably connected to the end of the auxiliary rod 15 away from the long rotating rod 17. The extension rod 16 is rotatably connected to the outside of the shelving box 7. The swing rod 12 is located between the auxiliary rod 15 and the rotating base plate 14. When it is necessary to release the parts inside the shelving box 7 into the cleaning device 8, the operator can open the electric push rod 11, so that the electric push rod 11 pushes the lower half of the swing rod 12, thereby swinging the swing rod 12 to pull one side of the rotating base plate 14, thereby opening the rotating base plate 14.
[0029] Both the auxiliary rod 15 and the swing rod 12 are connected to the rotating base plate 14 through the long rotating rod 17. The auxiliary rod 15 can be extended by the extension rod 16 to assist the swing rod 12 in opening the rotating base plate 14. During this process, the extension rod 16 moves in a circular motion away from the axis of rotation of the shelving box 7.
[0030] The lower half of each side of the shelving box 7 is rotatably connected to the rotating base plate 14 via limiting rods 13. The limiting rods 13 are used to suppress the angle of the rotating base plate 14. Since the length of the limiting rods 13 is fixed, when the rotating base plate 14 is driven to rotate by the swing rod 12, the limiting rods 13 will pull the rear half of the rotating base plate 14, so that only the front half of the rotating base plate 14 is opened, allowing the parts to fall into the cleaning device 8 for cleaning.
[0031] When the base plate 14 needs to be closed, the electric push rod 11 retracts and pulls the swing rod 12 to swing upward near the half of the base plate 14, thereby pulling the front half of the base plate 14 to swing upward. At this time, the auxiliary rod 15 will push the extension rod 16, so that one end of the extension rod 16 will gradually rotate towards the opening of the shelf box 7 until the base plate 14 contacts and closes with the lower opening of the shelf box 7.
[0032] Once a certain amount of parts are stored inside the shelving box 7, the staff can perform the opening and closing operations described above by activating the electric push rod 11.
[0033] Furthermore, such as Figure 1 As shown, fixed brackets 9 are fixedly installed on both sides of the shelf box 7. The end of the fixed bracket 9 away from the shelf box 7 is fixedly connected to the side of the cleaning device 8. The fixed brackets 9 can fix the shelf box 7 above the cleaning device 8 to complete the above unloading work.
[0034] Furthermore, such as Figures 1-2As shown, a guide plate 6 is fixedly installed on the side of the drain plate 2 near the shelf box 7. The side of the guide plate 6 away from the drain plate 2 is fixedly connected to the shelf box 7. A wastewater tank 4 is fixedly installed inside the pre-wash body 1 and connected to the bottom of the drain plate 2. A guide pipe 401 is fixedly installed on the side of the wastewater tank 4 away from the drain plate 2 and extends to the outside of the pre-wash body 1. The guide plate 6 can provide guidance for the parts so that the parts can enter the interior of the shelf box 7.
[0035] Meanwhile, the liquid on the drain plate 2 will flow into the wastewater tank 4, and then be discharged outward through the guide pipe 401.
[0036] In this embodiment, as Figures 1-4 As shown, the principle of the ultrasonic cleaning machine for parts processing provided in this embodiment is as follows: the nozzles 3 set on both sides of the pre-washing body 1 can pre-wash the parts that need to be cleaned, so that the oil stains and accumulated dust attached to the parts can be washed off first, thereby avoiding a large amount of oil stains contaminating the cleaning liquid after entering the cleaning device 8, which would lead to a decrease in the subsequent cleaning effect. At the same time, the liquid sprayed by the nozzles 3 will flow outward through the drain plate 2, thereby preventing the pre-washing liquid from flowing into the cleaning device 8.
[0037] When the staff uses it, they pour the parts to be cleaned onto the drain plate 2. The drain plate 2 tilts towards the shelf box 7, causing the parts to roll toward the cleaning device 8. At the same time, the water jet from the nozzle 3 provides a certain driving force to the parts, so that some parts with excessive oil stains can also roll toward the cleaning device 8.
[0038] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.
[0039] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.
[0040] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.
Claims
1. An ultrasonic cleaning machine for parts processing, comprising a pre-washing body (1) and a cleaning device (8) disposed on one side of the pre-washing body (1), characterized in that: The pre-wash body (1) is also provided with a support mechanism that is fixedly installed above the cleaning device (8) on one side; The placement mechanism includes a placement box (7) disposed above the cleaning device (8), a rotating base plate (14) rotatably disposed on one side of the placement box (7), and an electric push rod (11) for driving the rotating base plate (14).
2. The ultrasonic cleaning machine for parts processing according to claim 1, characterized in that: The shelf box (7) is rotatably provided with swing rods (12) on both sides. One end of the swing rod (12) is rotatably connected to one side of the rotating base plate (14) through a long rotating rod (17). One end of the electric push rod (11) is rotatably connected to the swing rod (12). The electric push rod (11) is used to drive the swing rod (12) to swing.
3. The ultrasonic cleaning machine for parts processing according to claim 2, characterized in that: An auxiliary rod (15) is rotatably mounted on the long rotating rod (17). An extension rod (16) is rotatably connected to the end of the auxiliary rod (15) away from the long rotating rod (17). The extension rod (16) is rotatably connected to the outside of the shelf box (7). The swing arm (12) is located between the auxiliary rod (15) and the rotating base plate (14).
4. The ultrasonic cleaning machine for parts processing according to claim 3, characterized in that: The lower half of each side of the shelf box (7) is rotatably connected to the rotating base plate (14) by a limiting rod (13), and the limiting rod (13) is used to suppress the angle of the rotating base plate (14).
5. An ultrasonic cleaning machine for parts processing according to claim 1, characterized in that: The shelf box (7) is fixedly provided with fixed brackets (9) on both sides. The end of the fixed bracket (9) away from the shelf box (7) is fixedly connected to one side of the cleaning device (8).
6. The ultrasonic cleaning machine for parts processing according to claim 1, characterized in that: The upper half of the pre-wash body (1) is fixedly provided with a drain plate (2), which gradually tilts towards the side of the shelf box (7). Multiple nozzles (3) are fixedly provided on both sides of the upper half of the pre-wash body (1), and the same spray angle of the nozzles (3) also tilts towards the side of the shelf box (7).
7. An ultrasonic cleaning machine for parts processing according to claim 6, characterized in that: A guide plate (6) is fixedly installed on the side of the drain board (2) near the shelf box (7), and the side of the guide plate (6) away from the drain board (2) is fixedly connected to the shelf box (7).
8. An ultrasonic cleaning machine for parts processing according to claim 7, characterized in that: The drain plate (2) is connected to a wastewater tank (4) fixedly installed inside the pre-wash body (1). A guide pipe (401) is fixedly installed on the side of the wastewater tank (4) away from the drain plate (2), and the guide pipe (401) extends to the outside of the pre-wash body (1).