An edible flavor sauce ketone preparation rectification device

Abstract

The utility model discloses a kind of edible spice soy sauce ketone preparation rectifying devices, including reaction kettle, feed inlet, stirring assembly, gas guide pipe, condensing mechanism and driven inner wall cleaning assembly, feed inlet is installed in the top of reaction kettle, stirring assembly is installed in the top of reaction kettle and including driving motor and the rotating rod installed in the power output end of driving motor, rotating rod is evenly installed with several groups of stirring vane, one end of gas guide pipe is connected with reaction kettle and the other end is connected with condensing mechanism, condensing mechanism includes airflow inner tube and the outer tube of embedding in the outside of airflow inner tube, airflow inner tube is connected with gas guide pipe, the upper end of outer tube is installed with water inlet pipe and the lower end is installed with water outlet pipe, the lower end of airflow inner tube is installed with drain pipe, valve is equipped on drain pipe.The driven inner wall cleaning assembly designed in the utility model can realize the purpose of continuously cleaning the inner wall of reaction kettle and can effectively avoid the secondary pollution problem of cleaning assembly.

Description

Technical Field

[0001] This utility model relates to the field of distillation equipment technology, specifically to a distillation apparatus for preparing ketones for edible flavoring soy sauce. Background Technology

[0002] Soy sauce ketone, also known as cyclohexanefuranone, is a light yellow or yellow transparent liquid with a rich natural fruit aroma, as well as a slight caramel and baked food flavor. It is commonly used in the flavoring industry. Soy sauce ketone requires distillation through specialized distillation equipment during its production.

[0003] However, existing distillation equipment has the following problems in the distillation of soy sauce ketones: After use, the reactor used for heating and distilling the raw materials discharges the residue, but over time, some residue remains inside the reactor and adheres to the inner wall, affecting the quality of the spice distillation. Existing cleaning methods mainly use mechanical cleaning, chemical cleaning, or manual cleaning. Although these methods can achieve the purpose of cleaning the reactor, there are still blind spots in the cleaning process, and secondary pollution is prone to occur. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Utility Model Content

[0004] The purpose of this invention is to provide a distillation apparatus for preparing ketones in edible flavoring soy sauce. This invention solves the problem that after the reaction vessel used for heating and distilling raw materials is used, the residue is discharged externally. However, over time, some residue remains in the reaction vessel and adheres to the inner wall of the reaction vessel, affecting the quality of flavoring distillation. Existing cleaning methods mainly use mechanical cleaning, chemical cleaning, or manual cleaning. Although these methods can achieve the purpose of cleaning the reaction vessel, there are still blind spots in the cleaning process, and secondary pollution is easy to occur during the cleaning process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a distillation apparatus for preparing ketones from edible flavoring soy sauce, comprising a reaction vessel, a feed inlet, a stirring assembly, a gas guide pipe, a condensation mechanism, and a driven inner wall cleaning assembly. The feed inlet is installed on the top of the reaction vessel. The stirring assembly is installed on the top of the reaction vessel and includes a drive motor and a rotating rod installed on the power output end of the drive motor. Several sets of stirring blades are evenly installed on the rotating rod. One end of the gas guide pipe is connected to the reaction vessel, and the other end is connected to the condensation mechanism. The condensation mechanism includes an inner gas flow pipe and a casing fitted around the inner gas flow pipe. The outer tube is connected to the gas flow inner tube and the gas guide tube. The upper end of the outer tube is equipped with a water inlet pipe and the lower end with a water outlet pipe. The lower end of the gas flow inner tube is equipped with a drain pipe and a valve. The driven inner wall cleaning assembly includes a connecting pipe, a mounting base and a scraping cleaning plate. The connecting pipe is inserted into the bottom of the reactor and its upper end is rotatably inserted into the mounting base. The lower end of the rotating rod is connected to the mounting base. Two sets of water guide ports are symmetrically opened on the mounting base. Two sets of scraping cleaning plates are symmetrically installed on both sides of the mounting base. The scraping cleaning plates are connected to the water guide ports.

[0006] In a preferred embodiment of this utility model, the mounting base includes a chassis located at the bottom of the reactor and a sleeve mounted on the chassis, with two sets of water inlets symmetrically arranged on both sides of the sleeve.

[0007] In a preferred embodiment of this utility model, the scraping cleaning plate has a three-section structure and consists of three sets of scrapers, which respectively contact the bottom, side wall and top of the reaction vessel.

[0008] In a preferred embodiment of this utility model, the scraper includes a plate body with a drainage tube inserted inside and two arc-shaped blades symmetrically installed on the surface of the plate body. A gap groove is formed between the two sets of arc-shaped blades, and a cleaning brush is built into the gap groove.

[0009] In a preferred embodiment of this utility model, two sets of branch pipes are symmetrically installed on both sides of the drainage tube. The outer end of the branch pipe is connected to a flushing plate. The flushing plate has a hollow structure and several sets of flushing holes are opened on its surface. The several sets of flushing holes are directly opposite the arc-shaped blade.

[0010] In a preferred embodiment of this utility model, the plate body has a flow guiding cavity, the inner end of which is connected to the drainage pipe and the outer end is connected to the cleaning brush.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model improves upon the existing distillation apparatus for preparing soy sauce ketones by equipping it with a driven inner wall cleaning component. During the stirring and extraction of the raw material for soy sauce ketones, the driven inner wall cleaning component can be rotated simultaneously, preventing raw material residue from adhering to the inner wall of the reactor. At the same time, it can also perform self-cleaning on the scraping cleaning plate, reducing the possibility of secondary contamination caused by residue adhering to the scraping cleaning plate during the peeling process of the driven inner wall cleaning component.

[0013] 2. The driven inner wall cleaning component designed in this utility model can achieve the purpose of continuous cleaning of the inner wall of the reactor and can effectively avoid the problem of secondary pollution of the cleaning component. Attached Figure Description

[0014] Figure 1 This is an overall structural diagram of the present invention;

[0015] Figure 2 This is a structural diagram of the mounting base of this utility model;

[0016] Figure 3 This is a structural diagram of the scraper described in this utility model;

[0017] Figure 4 This is a cross-sectional view of the scraper described in this utility model.

[0018] In the diagram: 1. Reactor; 2. Feed inlet; 3. Gas guide pipe; 4. Drive motor; 5. Rotating rod; 6. Stirring blade; 7. Inner gas flow pipe; 8. Outer pipe; 9. Water inlet pipe; 10. Water outlet pipe; 11. Drain pipe; 12. Valve; 13. Connecting pipe; 14. Mounting base; 15. Scraping cleaning plate; 16. Water guide port; 17. Chassis; 18. Sleeve; 19. Scraper; 20. Plate body; 21. Arc-shaped blade; 22. Spacing groove; 23. Cleaning brush; 24. Branch pipe; 25. Rinsing plate; 26. Rinsing hole; 27. Inner flow guide cavity; 28. Drainage pipe. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4This utility model provides a technical solution: a distillation apparatus for preparing ketones from edible flavoring soy sauce, comprising a reaction vessel 1, a feed inlet 2, a stirring assembly, a gas guide pipe 3, a condensation mechanism, and a driven inner wall cleaning assembly. The reaction vessel 1 contains the components required for reactive distillation and has the same structure as existing commercially available distillation reaction vessels. The feed inlet 2 is installed on the top of the reaction vessel 1. The stirring assembly is installed on the top of the reaction vessel 1 and includes a drive motor 4 and a rotating rod 5 installed on the power output end of the drive motor 4. Several sets of stirring blades 6 are evenly installed on the rotating rod 5. One end of the gas guide pipe 3 is connected to the reaction vessel 1 and the other end is connected to the condensation mechanism. The condensation mechanism includes an inner gas flow pipe 7 and a sleeved inner wall cleaning assembly. The outer pipe 8 is outside the inner airflow pipe 7. The inner airflow pipe 7 is connected to the air guide pipe 3. The upper end of the outer pipe 8 is equipped with a water inlet pipe 9 and the lower end is equipped with a water outlet pipe 10. The lower end of the inner airflow pipe 7 is equipped with a drain pipe 11 and a valve 12. The driven inner wall cleaning assembly includes a connecting pipe 13, a mounting base 14 and a scraping cleaning plate 15. The connecting pipe 13 is inserted into the bottom of the reactor 1 and its upper end is rotatably inserted into the mounting base 14. The lower end of the rotating rod 5 is fixedly connected to the mounting base 14. Two sets of water guide ports 16 are symmetrically opened on the mounting base 14. Two sets of scraping cleaning plates 15 are symmetrically installed on both sides of the mounting base 14. The scraping cleaning plates 15 are connected to the water guide ports 16.

[0021] Further improvements, such as Figure 2 As shown, the mounting base 14 includes a chassis 17 located at the bottom of the reactor 1 and a sleeve 18 mounted on the chassis 17. Two sets of water inlets 16 are symmetrically opened on both sides of the sleeve 18 to facilitate the introduction of cleaning fluid.

[0022] Further improvements, such as Figure 2 As shown, the scraping cleaning plate 15 has a three-section structure and consists of three sets of scrapers 19. The three sets of scrapers 19 contact the bottom, side wall and top of the reactor 1 respectively. The bending amplitude of the scrapers 19 matches the inner wall of the reactor 1 and is designed according to the actual inner wall shape of the reactor 1.

[0023] Further improvements, such as Figure 3 As shown, the scraper 19 includes a plate body 20 with a drainage tube 28 inserted inside and two arc-shaped blades 21 symmetrically installed on the surface of the plate body 20. A gap groove 22 is formed between the two sets of arc-shaped blades 21. A cleaning brush 23 is built into the gap groove 22. The cleaning brush 23 is a common brush structure on the market. The inner wall of the reactor 1 can be rotated and cleaned by the arc-shaped blades 21 and the dirt can be swept away by the cleaning brush 23.

[0024] Further improvements, such as Figure 4As shown, two sets of branch pipes 24 are symmetrically installed on both sides of the drainage pipe 28. The outer end of the branch pipe 24 is connected to a flushing plate 25. The flushing plate 25 has a hollow structure and several sets of flushing holes 26 are opened on its surface. The several sets of flushing holes 26 are directly opposite the arc-shaped blade 21. Some water flow is introduced to the flushing plate 25 through the branch pipe 24, and the arc-shaped blade 21 is continuously flushed through the flushing holes 26 on the flushing plate 25.

[0025] Specifically, the plate 20 has a flow guiding cavity 27. The inner end of the flow guiding cavity 27 is connected to the flow pipe 28 and the outer end is connected to the cleaning brush 23. Water can be guided into the cleaning brush 23 through the flow guiding cavity 27. On the one hand, it can improve the cleaning effect on the inner wall of the reactor 1. On the other hand, it can rinse and remove the dirt adhering to the cleaning brush, avoiding secondary pollution problems.

[0026] In use: The raw material for extracting soy ketone is introduced into the reactor 1 through the feed inlet 2, and the stirring component continuously stirs and distills the raw material in the reactor 1. The distilled soy ketone vapor is introduced into the condensation mechanism through the gas guide pipe 3. The liquid water in the gas flow inner pipe 7 is cooled and liquefied through the outer pipe 8 and discharged through the drain pipe 11. When the reactor 1 is stopped, if it is necessary to clean the inner wall of the reactor 1, the water pipe is first connected to the connecting pipe 13. The water pipe introduces the high-pressure water or cleaning solution into the sleeve 18 and into the scraping cleaning plate 15 through the water guide port 16. At the same time, the drive motor 4 drives the rotation. The rod 5 rotates synchronously, and during the rotation of the rod 5, it drives the sleeve 18 and the scraping cleaning plate 15 to rotate. The rotation of the arc-shaped blade 21 can perform a rotary cleaning treatment on the inner wall of the reactor 1, and the cleaning brush 23 can sweep away the dirt. In addition, some water is introduced into the rinsing plate 25 through the branch pipe 24, and the arc-shaped blade 21 is continuously rinsed through the rinsing hole 26 on the rinsing plate 25. Furthermore, water can be introduced into the cleaning brush 23 through the guide cavity 27. On the one hand, this can improve the cleaning effect on the inner wall of the reactor 1, and on the other hand, it can rinse and remove the dirt adhering to the cleaning brush, avoiding secondary pollution problems.

[0027] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A rectification apparatus for the preparation of a flavor sauce ketone, characterized by: The reactor includes a reactor (1), a feed inlet (2), a stirring assembly, a gas guide pipe (3), a condensation mechanism, and a driven inner wall cleaning assembly. The feed inlet (2) is installed on the top of the reactor (1). The stirring assembly is installed on the top of the reactor (1) and includes a drive motor (4) and a rotating rod (5) installed on the power output end of the drive motor (4). Several sets of stirring blades (6) are evenly installed on the rotating rod (5). One end of the gas guide pipe (3) is connected to the reactor (1), and the other end is connected to the condensation mechanism. The condensation mechanism includes an inner gas flow pipe (7) and an outer pipe (8) fitted outside the inner gas flow pipe (7). The inner gas flow pipe (7) is connected to the gas guide pipe (3). The upper end of the outer pipe (8) is equipped with a feed inlet. The water pipe (9) is equipped with a water outlet pipe (10) at its lower end. The airflow inner pipe (7) is equipped with a drain pipe (11) at its lower end. The drain pipe (11) is equipped with a valve (12). The driven inner wall cleaning assembly includes a connecting pipe (13), a mounting base (14), and a scraping cleaning plate (15). The connecting pipe (13) is inserted into the bottom of the reactor (1) and its upper end is rotatably inserted into the mounting base (14). The lower end of the rotating rod (5) is connected to the mounting base (14). Two sets of water inlets (16) are symmetrically opened on the mounting base (14). Two sets of scraping cleaning plates (15) are symmetrically installed on both sides of the mounting base (14). The scraping cleaning plates (15) are connected to the water inlets (16).

2. A process for the preparation of a flavor sauce ketone according to claim 1, characterized by: The mounting base (14) includes a chassis (17) located at the bottom of the reactor (1) and a sleeve (18) mounted on the chassis (17). Two sets of water inlets (16) are symmetrically opened on both sides of the sleeve (18).

3. A process for the preparation of a flavor sauce ketone according to claim 2, characterized by: The scraping cleaning plate (15) has a three-section structure and consists of three sets of scrapers (19). The three sets of scrapers (19) are in contact with the bottom, side wall and top of the reactor (1) respectively.

4. The distillation apparatus for preparing ketones from edible flavoring soy sauce according to claim 3, characterized in that: The scraper (19) includes a plate body (20) with a drainage tube (28) inserted inside and two arc-shaped blades (21) symmetrically installed on the surface of the plate body (20). A gap groove (22) is formed between the two sets of arc-shaped blades (21), and a cleaning brush (23) is built into the gap groove (22).

5. The distillation apparatus for preparing ketones from edible flavoring soy sauce according to claim 4, characterized in that: Two sets of branch pipes (24) are symmetrically installed on both sides of the drainage pipe (28). The outer end of the branch pipe (24) is connected to a flushing plate (25). The flushing plate (25) has a hollow structure and several sets of flushing holes (26) are opened on its surface. The several sets of flushing holes (26) are directly opposite the arc-shaped blade (21).

6. The distillation apparatus for preparing ketones from edible flavoring soy sauce according to claim 5, characterized in that: The plate (20) has a flow guiding cavity (27), the inner end of which is connected to the drainage pipe (28) and the outer end is connected to the cleaning brush (23).

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