A carbon coating process and slitting process synchronous control device

Abstract

The utility model discloses a kind of carbon coating technology and slitting process synchronous control device, belong to industrial production equipment technical field, it includes: support one and support two, the bottom of support one is provided with placing plate, the top of placing plate is fixedly installed with two groups of mounting bracket, the top of two groups of mounting bracket is fixedly installed with electric push rod one, the output end of two groups of electric push rod one is fixedly installed with pressing plate, the inside of support one is provided with carbon coating component, can ensure that coating is evenly covered on material surface, this avoids the problem that coating thickness is not uniform, appears and so on coating leakage due to uneven coating, greatly improve carbon coating quality, and can easily cope with the carbon coating demand of different thickness materials, greatly enhance the versatility and applicability of device, realize the adjustment of horizontal up and down, front and back and left and right orientation, can let cutting disc accurately aim at preset slitting position on material, this series of fine adjustment, greatly improve slitting precision, reduce slitting size deviation.

Description

Technical Field

[0001] This utility model relates to the field of industrial production equipment technology, and in particular to a device for synchronous control of carbon coating process and slitting process. Background Technology

[0002] In current industrial production, many product manufacturing processes involve carbon coating and slitting, such as electrode carbon coating and subsequent slitting in battery production, and insulating layer carbon coating and cutting in electronic material processing. Early carbon coating equipment often used simple brushing or single-pass spraying methods. The brushing process relied on manual operation, which was inefficient and made it difficult to guarantee coating uniformity, easily resulting in inconsistent coating thickness. This could severely impact product performance, especially for products requiring extremely high coating thickness precision. Traditional single-pass spraying equipment, due to its simple and fixed spray head design, cannot flexibly adjust the spray volume and coverage according to the material surface characteristics and movement state. This often leads to paint accumulation in some areas and missed areas in others, greatly reducing the product qualification rate. In the slitting process, previous slitting equipment has serious defects in positioning accuracy. Most slitting machines can only perform simple vertical cutting and cannot make precise forward and backward or left and right adjustments in the horizontal direction. This makes it difficult for the cutting disc to accurately align with the preset slitting position of the material. This results in a large deviation in the size of the slitting product. For some electronic components or precision parts with strict requirements for dimensional accuracy, such slitting accuracy simply cannot meet the production needs. Therefore, we propose a synchronous control device for the carbon coating process and the slitting process to solve this problem. Utility Model Content

[0003] The purpose of this invention is to provide a device for synchronously controlling the carbon coating process and the slitting process, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A device for synchronously controlling a carbon coating process and a slitting process includes: a first support and a second support. The bottom of the first support has a placement plate, and the top of the placement plate has two sets of mounting brackets fixedly installed. Each set of mounting brackets has an electric push rod fixedly installed on its top, and the output ends of each set of electric push rods have pressure plates fixedly installed. The first support contains a carbon coating assembly, which includes a carbon coating box and a reciprocating lead screw. A short pipe is fixedly installed at one end of the carbon coating box, a connecting pipe is provided at one end of the short pipe, a flexible hose is fixedly installed at one end of the connecting pipe, and a water box is fixedly installed at one end of the flexible hose. Multiple spray heads are fixedly installed at the bottom of the water box. A threaded block is threadedly connected to the outer side of the reciprocating screw. A connecting frame is provided at the bottom of the threaded block. A carbon coating roller is rotatably installed inside the connecting frame. A cutting assembly is provided inside the bracket. The cutting assembly includes: two sets of cylinders, each with a fixed block fixedly installed at its output end. A frame is fixedly installed at the bottom of the two fixed blocks. A threaded rod is provided inside the frame. A threaded block is threadedly connected to the outer side of the threaded rod. A fixed frame is provided at the bottom of the threaded block. A cutting disc is rotatably installed inside the fixed frame.

[0006] Preferably, the same set of sliding frames are fixedly installed on the inner walls of both sides of the bracket one and the bracket two, and sliders are fixedly installed on both sides of the placement plate. The two sets of sliders are slidably installed inside the corresponding sliding frames. A cylinder one is fixedly installed on one side of both sets of sliding frames, and the output end of the two sets of cylinders one is fixedly connected to the corresponding slider.

[0007] Preferably, the reciprocating lead screw and the threaded rod are rotatably mounted on the inner walls of the two sides of the bracket and the frame, respectively. Motor 1 and Motor 3 are fixedly mounted on one side of the bracket and the frame, respectively. The output shafts of Motor 1 and Motor 3 are fixedly connected to the reciprocating lead screw and the threaded rod, respectively. Motor 2 is fixedly mounted on one side of the fixed frame, and the output shaft of Motor 2 is fixedly connected to the cutting disc.

[0008] Preferably, electric push rod 2 and electric push rod 3 are fixedly installed at the bottom of threaded block 1 and threaded block 2, respectively. The output ends of electric push rod 2 and electric push rod 3 are fixedly connected to the connecting frame and the fixing frame, respectively. The carbon coating box is fixedly installed on the top of bracket 1. A feed hopper is fixedly installed on the top of the carbon coating box. A pump body is fixedly installed at one end of the short pipe. One end of the pump body is fixedly connected to the connecting pipe. The water box is fixedly connected to the connecting frame.

[0009] Preferably, a short block is fixedly installed on the top of the threaded block, and a limit rod is slidably installed inside the short block. The two ends of the limit rod are fixedly connected to the inner walls of the two sides of the bracket.

[0010] Preferably, both sets of cylinders are fixedly installed on one side of the bracket, a limit block is fixedly installed on the top of the frame, the limit block is slidably installed inside the top of the bracket, and two sets of guide rods are slidably installed inside the threaded block, with the two ends of the two sets of guide rods respectively fixedly connected to the inner walls of the two sides of the frame.

[0011] In this utility model, a synchronous control device for carbon coating and slitting processes is provided. A carbon coating assembly is installed, with a short pipe at one end of the carbon box connected to a pump. The pump delivers the coating material to a water box via a connecting pipe and a flexible hose. Multiple spray nozzles at the bottom of the water box evenly spray the coating material, providing a source of coating material for the carbon coating roller. A drive motor drives a reciprocating screw, and a threaded block performs a reciprocating linear motion under the action of the rotating screw. An electric push rod adjusts the height of the connecting frame and the carbon coating roller to accommodate the carbon coating requirements of materials of different thicknesses. The even spraying from multiple spray nozzles, combined with the reciprocating motion of the carbon coating roller, ensures that the coating material is evenly covered on the material surface. This avoids problems such as inconsistent coating thickness and missed coatings caused by uneven coating, greatly improving the carbon coating quality and easily handling the carbon coating requirements of materials of different thicknesses, significantly enhancing the versatility and applicability of the device.

[0012] In this invention, a synchronous control device for carbon coating and slitting processes is provided. By setting a cutting component, a second driving cylinder causes the fixed block and frame to move left and right. The third motor on one side of the frame is activated, and the output shaft of the third motor drives the threaded rod inside the frame to rotate. This causes the threaded block to move the cutting disc at the bottom back and forth, adjusting it to a suitable slitting position. This achieves horizontal up and down, forward and backward, and left and right orientation adjustment, allowing the cutting disc to be precisely aligned with the preset slitting position on the material. This series of fine adjustments greatly improves the slitting accuracy and reduces slitting size deviation. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of a synchronous control device for carbon coating and slitting processes proposed in this utility model.

[0014] Figure 2 This is a three-dimensional structural diagram of a device for synchronously controlling the carbon coating process and the slitting process proposed in this utility model from another perspective.

[0015] Figure 3 This is a schematic diagram of the carbon coating component structure proposed in this utility model;

[0016] Figure 4 This is a schematic diagram of the cutting component structure proposed in this utility model;

[0017] Figure 5This is a three-dimensional structural diagram of the placement plate of the synchronous control device for carbon coating process and slitting process proposed in this utility model.

[0018] In the diagram: 1. Bracket 1; 2. Bracket 2; 3. Placement plate; 4. Electric push rod 1; 5. Pressure plate; 6. Coating assembly; 601. Coating box; 602. Pump body; 603. Connecting pipe; 604. Hose; 605. Water box; 606. Spray head; 607. Reciprocating screw; 608. Threaded block 1; 609. Electric push rod 2; 610. Coating roller; 611. Motor 1; 7. Cutting assembly; 701. Cylinder 2; 702. Fixing block; 703. Limiting block; 704. Frame; 705. Threaded rod; 706. Threaded block 2; 707. Electric push rod 3; 708. Cutting disc; 709. Motor 2; 710. Motor 3; 8. Sliding frame; 9. Cylinder 1; 10. Sliding block. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0020] Reference Figure 1-5 A device for synchronously controlling the carbon coating process and the slitting process includes: a support 1 and a support 2. A placement plate 3 is provided at the bottom of the support 1. Two sets of mounting brackets are fixedly installed on the top of the placement plate 3. Electric push rods 4 are fixedly installed on the top of each of the two sets of mounting brackets. Pressure plates 5 are fixedly installed at the output ends of both sets of electric push rods 4. A carbon coating assembly 6 is provided inside the support 1. The carbon coating assembly 6 includes: a carbon coating box 601 and a reciprocating lead screw 607. A short pipe is fixedly installed at one end of the carbon coating box 601. A connecting pipe 603 is provided at one end of the short pipe. A flexible hose 604 is fixedly installed at one end of the connecting pipe 603. A water box 605 is fixedly installed at one end of the flexible hose 604. The bottom of the water box 605... Multiple spray heads 606 are fixedly installed. A threaded block 608 is threadedly connected to the outer side of a reciprocating screw 607. A connecting frame is provided at the bottom of the threaded block 608. A carbon coating roller 610 is rotatably installed inside the connecting frame. A cutting assembly 7 is provided inside the bracket 2. The cutting assembly 7 includes two sets of cylinders 701. A fixing block 702 is fixedly installed at the output end of each set of cylinders 701. A frame 704 is fixedly installed at the bottom of each set of fixing blocks 702. A threaded rod 705 is provided inside the frame 704. A threaded block 706 is threadedly connected to the outer side of the threaded rod 705. A fixing frame is provided at the bottom of the threaded block 706. A cutting disc 708 is rotatably installed inside the fixing frame.

[0021] In this embodiment, the same set of sliding frames 8 are fixedly installed on both sides of the inner walls of bracket 1 and bracket 2. Slider 10s are fixedly installed on both sides of the placement plate 3. The two sets of sliders 10 are slidably installed inside the corresponding sliding frames 8. Cylinder 9 is fixedly installed on one side of both sets of sliding frames 8. The output ends of the two sets of cylinders 9 are fixedly connected to the corresponding sliders 10 to facilitate the movement of the placement plate 3. Reciprocating screw 607 and threaded rod 705 are rotatably installed on both sides of the inner walls of bracket 1 and frame 704. Motor 1 611 and Motor 3 710 are fixedly installed on one side of bracket 1 and frame 704 respectively. The output shafts of motor 1 611 and motor 3 710 are fixedly connected to reciprocating screw 607 and threaded rod 705 respectively. Motor 2 709 is fixedly installed on one side of the fixed frame. The output shaft of motor 2 709 is fixedly connected to the cutting disc 708 to facilitate the rotation of reciprocating screw 607 and threaded rod 705, facilitate the reciprocating movement of carbon coating roller 610 and facilitate the horizontal adjustment of cutting disc 708.

[0022] In this embodiment, electric push rod 2 609 and electric push rod 3 707 are fixedly installed at the bottom of threaded block 1 608 and threaded block 2 706, respectively. The output ends of electric push rod 2 609 and electric push rod 3 707 are fixedly connected to the connecting frame and the fixing frame, respectively. The carbon coating box 601 is fixedly installed on the top of bracket 1. A feed hopper is fixedly installed on the top of the carbon coating box 601. A pump body 602 is fixedly installed at one end of the short pipe. One end of the pump body 602 is fixedly connected to the connecting pipe 603. The water box 605 is fixedly connected to the connecting frame to facilitate the adjustment of the height of the carbon coating roller 610 and the cutting disc 708. A short block is fixedly installed on the top of the threaded block 608. A limit rod is slidably installed inside the short block. The two ends of the limit rod are fixedly connected to the inner walls of both sides of the bracket 1 to prevent the threaded block 608 from rotating when it moves. Two sets of cylinders 701 are fixedly installed on one side of the bracket 2. A limit block 703 is fixedly installed on the top of the frame 704. The limit block 703 is slidably installed inside the top of the bracket 2. Two sets of guide rods are slidably installed inside the threaded block 706. The two ends of the two sets of guide rods are fixedly connected to the inner walls of both sides of the frame 704 to prevent the threaded block 706 from rotating when it moves.

[0023] In this embodiment, during use, the material to be processed is placed on the placement plate 3 at the bottom of the bracket 1, and the electric push rod 4 on the top mounting frame of the bracket 1 is activated. The pressure plate 5 at its output end descends, firmly pressing the material onto the placement plate 3, preparing for subsequent processes. A short pipe at one end of the coating box 601 is connected to the pump body 602. The pump body 602 works to transport the coating material through the connecting pipe 603 and the hose 604 to the water box 605. Multiple spray heads 606 at the bottom of the water box 605 spray the coating material evenly, providing a coating source for the coating roller 610. The drive motor 611 drives the reciprocating screw 607 to rotate. The threaded block 608 performs reciprocating linear motion under the action of the rotating reciprocating screw 607. The electric push rod 609 can adjust the height of the connecting frame and the coating roller 610 to adapt to the coating requirements of materials of different thicknesses. During the reciprocating motion of the coating roller 610, the coating material is transported from the spray head 601 to the water box 602. The sprayed paint is evenly applied to the surface of the material after passing through the carbon coating roller 610, completing the carbon coating operation. After the carbon coating operation is completed, the cylinder 9 on one side of the slide frame 8 is activated. The output end of the cylinder 9 pushes the sliders 10 on both sides of the placement plate 3, so that the placement plate 3 slides along the slide frame 8 from the support 1 to the support 2, and smoothly transports the carbon-coated material to the cutting component 7 in the support 2, ready for the slitting operation. By driving the cylinder 701, the cylinder 701 drives the fixed block 702 and the frame 704 to move left and right. The motor 710 on one side of the frame 704 is activated. The output shaft of the motor 710 drives the threaded rod 705 in the frame 704 to rotate, so that the threaded block 706 drives the bottom cutting disc 708 to move back and forth, adjusting it to a suitable slitting position. Then, the height of the cutting disc 708 can be adjusted by the electric push rod 707, so that the cutting disc 708 slits the material according to the set position, completing the slitting operation.

[0024] The above provides a detailed description of the synchronous control device for carbon coating and slitting processes provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A device for synchronously controlling the carbon coating process and the slitting process, characterized in that, include: The bracket consists of a first bracket (1) and a second bracket (2). The bottom of the first bracket (1) is provided with a placement plate (3). The top of the placement plate (3) is fixedly installed with two sets of mounting brackets. The top of each set of mounting brackets is fixedly installed with an electric push rod (4). The output end of each set of electric push rods (4) is fixedly installed with a pressure plate (5). The interior of the first bracket (1) is provided with a carbon coating assembly (6). The carbon coating assembly (6) includes a carbon coating box (601) and a reciprocating screw (607). A short pipe is fixedly installed at one end of the carbon coating box (601). A connecting pipe (603) is provided at one end of the short pipe. A flexible hose (604) is fixedly installed at one end of the connecting pipe (603). A water box (605) is fixedly installed at one end of the flexible hose (604). Multiple spray heads are fixedly installed at the bottom of the water box (605). (606) The reciprocating screw (607) is threadedly connected to a threaded block (608) on the outside. A connecting frame is provided at the bottom of the threaded block (608). A carbon coating roller (610) is rotatably installed inside the connecting frame. A cutting assembly (7) is provided inside the bracket (2). The cutting assembly (7) includes: two sets of cylinders (701). A fixing block (702) is fixedly installed at the output end of each of the two sets of cylinders (701). A frame (704) is fixedly installed at the bottom of each of the two sets of fixing blocks (702). A threaded rod (705) is provided inside the frame (704). A threaded block (706) is threadedly connected to the outside of the threaded rod (705). A fixing frame is provided at the bottom of the threaded block (706). A cutting disc (708) is rotatably installed inside the fixing frame.

2. The device for synchronously controlling the carbon coating process and the slitting process according to claim 1, characterized in that, The same set of sliding frames (8) are fixedly installed on the inner walls of both sides of the bracket one (1) and bracket two (2). Slider (10) is fixedly installed on both sides of the placement plate (3). The two sets of sliders (10) are slidably installed inside the corresponding sliding frames (8). Cylinder one (9) is fixedly installed on one side of both sets of sliding frames (8). The output ends of the two sets of cylinder one (9) are fixedly connected to the corresponding sliders (10).

3. The synchronous control device for carbon coating process and slitting process according to claim 1, characterized in that, The reciprocating lead screw (607) and the threaded rod (705) are rotatably mounted on the inner walls of the two sides of the bracket (1) and the frame (704), respectively. Motor 1 (611) and Motor 3 (710) are fixedly mounted on one side of the bracket (1) and the frame (704), respectively. The output shafts of Motor 1 (611) and Motor 3 (710) are fixedly connected to the reciprocating lead screw (607) and the threaded rod (705), respectively. Motor 2 (709) is fixedly mounted on one side of the fixed frame. The output shaft of Motor 2 (709) is fixedly connected to the cutting disc (708).

4. The device for synchronously controlling the carbon coating process and the slitting process according to claim 1, characterized in that, Electric push rod 2 (609) and electric push rod 3 (707) are fixedly installed at the bottom of threaded block 1 (608) and threaded block 2 (706), respectively. The output ends of electric push rod 2 (609) and electric push rod 3 (707) are fixedly connected to the connecting frame and the fixing frame, respectively. The carbon coating box (601) is fixedly installed on the top of bracket 1 (1). The top of the carbon coating box (601) is fixedly installed with a feed hopper. A pump body (602) is fixedly installed at one end of the short pipe. One end of the pump body (602) is fixedly connected to the connecting pipe (603). The water box (605) is fixedly connected to the connecting frame.

5. The device for synchronously controlling the carbon coating process and the slitting process according to claim 1, characterized in that, A short block is fixedly installed on the top of the threaded block (608), and a limit rod is slidably installed inside the short block. The two ends of the limit rod are fixedly connected to the inner walls of the two sides of the bracket (1).

6. The synchronous control device for carbon coating process and slitting process according to claim 1, characterized in that, Both sets of cylinders (701) are fixedly installed on one side of bracket (2). A limit block (703) is fixedly installed on the top of the frame (704). The limit block (703) is slidably installed inside the top of bracket (2). Two sets of guide rods are slidably installed inside the threaded block (706). The two ends of the two sets of guide rods are fixedly connected to the inner walls of both sides of the frame (704).

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