A roughing mill

By introducing components such as cooling rollers and nozzle assemblies into the roughing mill, the problem of poor processing effect caused by large external temperature difference of large-diameter round bars was solved, achieving uniform cooling and water recycling, improving processing effect and saving water resources.

CN224463421UActive Publication Date: 2026-07-07CHANGSHU LONGTENG SPECIAL STEEL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGSHU LONGTENG SPECIAL STEEL CO LTD
Filing Date
2025-04-15
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

Existing roughing mills suffer from poor processing results due to large external temperature differences when processing large-diameter round bars.

Method used

A cooling mechanism including a cooling roller, a nozzle assembly, a water pump, and a water storage module was designed. It cools large-diameter round bars by uniformly spraying water and realizes the recycling of water source to reduce temperature difference.

Benefits of technology

This method achieves uniform cooling of large-diameter round bars, improves processing efficiency, and reduces water waste.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224463421U_ABST
    Figure CN224463421U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of rough rolling mill, and disclose a rough rolling mill, include: base, heating mechanism, rough rolling mechanism and finishing mechanism, heating mechanism, rough rolling mechanism, finishing mechanism are assembled in the upper end of base respectively, the top of base is assembled with cooling roll, the outside of cooling roll is evenly provided with water outlet groove, the front of cooling roll is assembled with servo motor, and the other end of cooling roll is inserted with the short pipe, the outside of short pipe and servo motor is all bushed with bearing, and the ground of bearing is connected with base through pedestal. The rough rolling mill, the outside of big specification round bar is evenly sprayed water source, thereby realizes the even cooling to big specification round bar, reduces the outside temperature difference of big specification round bar, thereby improves the processing effect to big specification round bar, and simultaneously through the water storage module of adding, the water source produced by the device cooling big specification round bar is recycled, and then realizes the recycling of cooling water, reduces the waste of water resources.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of roughing mill technology, specifically to a roughing mill. Background Technology

[0002] With the vigorous development of steel enterprises, the trend towards high-speed, continuous, and high-yield wire rod production is inevitable. Controlled cooling technology for bars, as a necessary means to improve steel performance and ensure steel quality, is increasingly widely applied in bar production. Controlled rolling and controlled cooling processes are among the fastest-developing technologies in the metallurgical industry. In the past, rolling improved steel performance by adding alloying elements and post-rolling heat treatment. Controlled rolling, however, controls the deformation during hot rolling and the cooling rate of the steel after rolling, fully refining the grain size, improving the steel's microstructure, and thus enhancing its overall performance. By adopting controlled rolling, production costs can be reduced. By controlling the post-rolling cooling rate, grain refinement is achieved, resulting in reduced strength and hardness, increased plasticity and toughness, and improved processing performance.

[0003] In the existing technology, when roughing mills are in use, some large-diameter round bars are too large, which causes the internal cooling system of the equipment to be unable to cool and dissipate heat evenly on the outside of the large-diameter round bars. This results in a large temperature difference on the outside of the large-diameter round bars, which reduces the processing effect of the roughing mill on the large-diameter round bars. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the existing technology, this utility model provides a roughing mill to solve the technical problem that the large external temperature difference of the large-diameter round bars reduces the processing effect of the roughing mill on the large-diameter round bars.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a roughing mill, comprising: a base, a heating mechanism, a roughing mechanism, a cooling mechanism, and a finishing mechanism. The heating mechanism, the roughing mechanism, and the finishing mechanism are respectively mounted on the upper end of the base. A cooling roller is mounted on the top of the base. Water outlet grooves are evenly distributed on the outside of the cooling roller. A servo motor is mounted on the front of the cooling roller. A short tube is inserted into the other end of the cooling roller. Bearings are sleeved on both the short tube and the outside of the servo motor. The base of the bearing is connected to the base through a platform.

[0008] The cooling mechanism includes a water storage module, a nozzle assembly, and a first water pump. The inlet of the first water pump is connected to the water storage module via a corrugated pipe, and the outlet of the first water pump is connected to a water collection box. The outside of the water collection box is connected to a short pipe. The top of the nozzle assembly is connected to a second water pump, and the inlet of the second water pump is connected to the water storage module via a bend pipe.

[0009] Preferably, rotating rollers are evenly distributed on the top of the base, and bearings are sleeved on the outside of the rotating rollers. The bearings are connected to the base, and a geared motor is mounted on the front of the rotating rollers. The geared motor is connected to the base through a frame. The rotating rollers can drive the round bar to move, the bearings can support the rotating rollers, the geared motor can provide driving force for the rotating rollers, and the frame supports and fixes the geared motor.

[0010] Preferably, the bottom of the servo motor is equipped with a motor frame, which is connected to the base and can support and fix the servo motor.

[0011] Preferably, a spherical bearing is sleeved on the outside of the short tube. The spherical bearing is embedded outside the cooling roller. The spherical bearing can support the short tube and allow the cooling roller to rotate outside the short tube.

[0012] Preferably, the nozzle assembly includes a square box, with nozzles evenly distributed on the bottom of the square box. The outside of the square box is connected to the base via a bracket. The square box can connect multiple nozzles, and the nozzles can atomize and discharge water.

[0013] Preferably, the water storage module includes a water storage box, the inner cavity of which is equipped with a filter element. The water storage module can store water, and the filter element can filter and recycle the water entering the water storage module. The water storage module can be equipped with a circulating cooling system on the outside to circulate and cool the water inside.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides a roughing mill with the following advantages:

[0016] During the roughing process of large-diameter round bars, this roughing mill uses an added cooling roller, short pipe, nozzle assembly, second water pump, first water pump, water collection box, and corrugated pipe to uniformly spray water onto the exterior of the large-diameter round bars. This achieves uniform cooling of the large-diameter round bars, reduces the external temperature difference, and improves the processing effect. At the same time, the added water storage module recovers and reuses the water generated by the device for cooling the large-diameter round bars, thereby realizing the recycling of cooling water and reducing water waste. Attached Figure Description

[0017] Figure 1 This is a front view of the present utility model;

[0018] Figure 2 This is a schematic diagram of the external appearance of the cooling roller of this utility model;

[0019] Figure 3 This is a schematic diagram of the external cooling mechanism of this utility model;

[0020] Figure 4 This is a partial cross-sectional view of the cooling roller of this utility model.

[0021] In the diagram: 1. Base; 2. Heating mechanism; 3. Roughing rolling mechanism; 4. Finishing rolling mechanism; 5. Cooling mechanism; 51. Nozzle assembly; 52. Support; 53. First water pump; 54. Water collection box; 55. Corrugated pipe; 56. Water storage module; 57. Second water pump; 6. Cooling roller; 61. Servo motor; 62. Platform; 63. Water outlet trough; 64. Short pipe; 65. Spherical bearing; 7. Gear motor; 71. Frame; 72. Rotating roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] This utility model provides a technical solution, please refer to Figure 1 and Figure 2 A roughing mill includes: a base 1, a heating mechanism 2, a roughing mechanism 3, a cooling mechanism 5, and a finishing mechanism 4. The heating mechanism 2, the roughing mechanism 3, and the finishing mechanism 4 are respectively mounted on the upper end of the base 1. A cooling roller 6 is mounted on the top of the base 1. Water outlet grooves 63 are evenly opened on the outside of the cooling roller 6. A servo motor 61 is mounted on the front of the cooling roller 6. A short tube 64 is inserted into the other end of the cooling roller 6. Bearings are sleeved on the outside of both the short tube 64 and the servo motor 61. The bearing base is connected to the base 1 through a platform 62.

[0024] The base 1 can support the heating mechanism 2, the roughing rolling mechanism 3 and the finishing rolling mechanism 4. The heating mechanism 2 is an external heating system of the roughing mill in the prior art, used to heat the round bar. The top of the inner cavity of the roughing rolling mechanism 3 and the finishing rolling mechanism 4 are equipped with pressure rollers, which are used to perform roughing and finishing rolling on the round bar, respectively. The cooling roller 6 can allow cooling water to pass through the water outlet 63, thereby cooling the round bar. The short pipe 64 can discharge the water source inside the water collection box 54 into the interior of the cooling roller 6. The servo motor 61 can drive the cooling roller 6 to rotate.

[0025] Please refer to Figure 3 and Figure 4The cooling mechanism 5 includes a water storage module 56, a nozzle assembly 51, and a first water pump 53. The inlet of the first water pump 53 is connected to the water storage module 56 through a corrugated pipe 55. The outlet of the first water pump 53 is connected to a water collection box 54. The outside of the water collection box 54 is connected to a short pipe 64. The top of the nozzle assembly 51 is connected to a second water pump 57. The inlet of the second water pump 57 is connected to the water storage module 56 through a bend pipe.

[0026] Rotating rollers 72 are evenly distributed on the top of the base 1. Bearings are sleeved on the outside of the rotating rollers 72 and connected to the base 1. A geared motor 7 is mounted on the front of the rotating rollers 72 and is connected to the base 1 through the frame 71. The rotating rollers 72 can drive the round bar to move. The bearings can support the rotating rollers 72. The geared motor 7 can provide driving force for the rotating rollers 72. The frame 71 supports and fixes the geared motor 7.

[0027] The bottom of the servo motor 61 is equipped with a motor frame, which is connected to the base 1. The motor frame can support and fix the servo motor 61. A spherical bearing 65 is sleeved on the outside of the short tube 64. The spherical bearing 65 is embedded in the outside of the cooling roller 6. The spherical bearing 65 can support the short tube 64 and allow the cooling roller 6 to rotate outside the short tube 64.

[0028] The nozzle assembly 51 includes a square box with nozzles evenly distributed on the bottom. The outside of the square box is connected to the base 1 via a bracket 52. The square box can connect multiple nozzles, and the nozzles can atomize and discharge water. The water storage module 56 includes a water storage box with a filter element installed inside. The inside of the water storage module 56 can store water, and the filter element can filter and recycle the water entering the water storage module 56. The outside of the water storage module 56 can be equipped with a circulating cooling system to circulate and cool the water inside.

[0029] In this scheme, a large-sized round bar is placed on top of the rotating roller 72. The large-sized round bar is heated, rough-rolled, and finished-rolled by the heating mechanism 2, the roughing mechanism 3, and the finishing mechanism 4, respectively. At the same time, after the large-sized round bar moves to the bottom of the nozzle group 51, the second water pump 57 is started to draw water from the water storage module 56 and discharge it through the nozzle group 51 to cool the top of the large-sized round bar. At the same time, the first water pump 53 is started in conjunction with the corrugated pipe 55 to draw water from the water storage module 56 into the cooling roller 6 and finally discharge it through the water outlet 63 to cool the bottom of the large-sized round bar. The cooled water enters the water storage module 56, is filtered, and then circulated by the nozzle group 51 and the cooling roller 6.

[0030] During rough rolling of large-diameter round bars, a cooling roller 6, a short pipe 64, a nozzle assembly 51, a second water pump 57, a first water pump 53, a water collection box 54, and a corrugated pipe 55 are added to uniformly spray water onto the exterior of the large-diameter round bars, thereby achieving uniform cooling of the large-diameter round bars, reducing the external temperature difference of the large-diameter round bars, and improving the processing effect of the large-diameter round bars. At the same time, the water generated by the device for cooling the large-diameter round bars is recycled and reused through the added water storage module 56, thereby realizing the recycling of cooling water and reducing the waste of water resources.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A roughing mill, comprising: The base (1), heating mechanism (2), roughing rolling mechanism (3), cooling mechanism (5), and finishing rolling mechanism (4) are respectively assembled on the upper end of the base (1). The base (1) is characterized in that: a cooling roller (6) is assembled on the top of the base (1), and water outlet grooves (63) are evenly opened on the outside of the cooling roller (6). A servo motor (61) is assembled on the front of the cooling roller (6), and a short tube (64) is inserted into the other end of the cooling roller (6). Bearings are sleeved on the outside of the short tube (64) and the servo motor (61). The bearing base is connected to the base (1) through a platform (62). The cooling mechanism (5) includes a water storage module (56), a nozzle assembly (51), and a first water pump (53). The inlet of the first water pump (53) is connected to the water storage module (56) through a corrugated pipe (55). The outlet of the first water pump (53) is connected to a water collection box (54). The outside of the water collection box (54) is connected to a short pipe (64). The top of the nozzle assembly (51) is connected to a second water pump (57). The inlet of the second water pump (57) is connected to the water storage module (56) through a bend pipe.

2. A roughing mill according to claim 1, characterized in that: Rotating rollers (72) are evenly distributed on the top of the base (1). The rotating rollers (72) are fitted with bearings on the outside. The bearings are connected to the base (1). A geared motor (7) is mounted on the front of the rotating rollers (72), and the geared motor (7) is connected to the base (1) through the frame (71).

3. A roughing mill according to claim 1, characterized in that: A spherical bearing (65) is sleeved on the outside of the short tube (64), and the spherical bearing (65) is embedded on the outside of the cooling roller (6).

4. A roughing mill according to claim 1, characterized in that: The servo motor (61) is equipped with a motor frame at its bottom, and the motor frame is connected to the base (1).

5. A roughing mill according to claim 1, characterized in that: The nozzle assembly (51) includes a square box, with nozzles evenly distributed on the bottom of the box, and the outside of the box is connected to the base (1) via a bracket (52).

6. A roughing mill according to claim 1, characterized in that: The water storage module (56) includes a water storage box, and the inner cavity of the water storage box is equipped with a filter element.