A workpiece surface pretreatment device for a vacuum coating machine

Abstract

The utility model discloses a vacuum coating machine workpiece surface pretreatment device, including the cleaning shell, the top one end of cleaning shell is equipped with the fixing frame, and the top center of fixing frame is below the bottom is equipped with the first cleaning subassembly for the physical cleaning pretreatment of milling cutter workpiece surface, the utility model discloses a set of double -cleaning pretreatment device of collaborative operation is constructed through the synergistic effect of fixed frame, second electric telescopic handle, mounting seat, cleaning brush and water pump, water suction pipe, cleaning fluid tank, flexible hose, pipeline joint, installation pipe, high pressure spray head etc. The device carries out physical brushing to the complex structure such as spiral groove on milling cutter workpiece through the cleaning brush of second electric telescopic handle drive, and the chemical flushing of cooperating high pressure spray head injection cleaning fluid simultaneously, and the synergistic effect of both not only effectively removes the cutting fluid residue and metal scrap of traditional method difficult to handle, can remove surface oxide layer and micro -contaminant more in depth.

Description

Technical Field

[0001] This utility model relates to the field of workpiece pretreatment technology, specifically to a workpiece surface pretreatment device for a vacuum coating machine. Background Technology

[0002] Vacuum coating machine workpieces refer to various objects whose surfaces are coated using physical or chemical vapor deposition (PVD / CVD) processes in a vacuum environment. These include functional products such as optical lenses, electronic components, cutting tools, and decorative parts. However, workpieces require surface cleaning pretreatment before coating to improve the quality of the coating process.

[0003] Existing pretreatment devices typically use only simple water rinsing when cleaning milling cutter workpieces. This crude cleaning method has several drawbacks: First, the spiral grooves and cutting edges on common milling cutters are complex and difficult to be completely covered and cleaned by water, resulting in incomplete removal of cutting fluid residue and metal debris. Second, simple water rinsing cannot effectively remove the oxide layer and micro-contaminants on the tool surface. Utility Model Content

[0004] The purpose of this invention is to provide a pretreatment device for the surface of a workpiece in a vacuum coating machine. This invention achieves dual and efficient cleaning of the complex structure of the milling cutter workpiece through the synergistic effect of physical brushing driven by a fixed frame and a second electric telescopic rod, and chemical rinsing by a high-pressure nozzle. It effectively removes cutting fluid residue, metal debris and surface contaminants, and significantly improves the pretreatment quality, thereby solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A pretreatment device for the surface of a workpiece in a vacuum coating machine includes a cleaning shell, a fixed frame installed at one top end of the cleaning shell, a first cleaning component for physical cleaning pretreatment of the surface of a milling cutter workpiece provided at the top center and bottom of the fixed frame, and a second cleaning component for chemical rinsing pretreatment of the surface of the milling cutter workpiece installed at both ends of the top of the fixed frame.

[0007] The first cleaning component includes a second electric telescopic rod, a mounting base, and cleaning brushes. The second electric telescopic rod is fixedly installed at the top center of the fixed frame, and the output end of the second electric telescopic rod passing through the bottom of the fixed frame is fixed with a mounting base. Several sets of cleaning brushes for physical cleaning of the milling cutter workpiece surface are installed at the bottom of the mounting base.

[0008] The cleaning shell has a cleaning cavity at the top center, and grooves are provided on both sides of the top of the cleaning cavity. A placement seat is provided above the inside of the cleaning cavity, and the placement seat is located below the grooves.

[0009] Preferably, support blocks are fixed at both ends of the side walls on the front and back sides inside the cleaning cavity. A placement seat is placed on the top of the support block. A base is fixed at the center of the bottom of the placement seat. A clamping seat for holding and placing milling cutter workpieces is installed on the top of the base. Several sets of milling cutter workpiece placement grooves are opened on the top surface of the clamping seat.

[0010] Preferably, the first cleaning component further includes a column groove and a retaining column. The column groove is located at the bottom of the mounting base and is provided in several groups. A retaining column is engaged inside the column groove, and a cleaning brush is fixedly connected to the bottom of the retaining column.

[0011] Preferably, the second cleaning assembly includes a water pump, a suction pipe, a cleaning fluid tank, a telescopic hose, a pipe connector, an installation pipe, and high-pressure nozzles. The water pump is fixedly installed on both ends of the front of the top of the mounting frame, and a suction pipe is threaded on one side of the water pump. One end of the suction pipe is connected to the inside of the cleaning fluid tank. A telescopic hose is threaded on the other side of the water pump. A pipe connector is fixed to one end of the telescopic hose. The pipe connector is threaded to the installation pipe. Several sets of high-pressure nozzles are installed at the bottom of the installation pipe.

[0012] Preferably, the top two ends of the placement seat are fixed with lifting rods, the top two ends of the base are provided with fixing grooves, the inside of the fixing grooves are fitted with fixing blocks, the top of the fixing blocks are fixedly installed with card seats, and the bottom two ends of the placement seat are provided with several sets of filter screens.

[0013] Preferably, a first electric telescopic rod is installed at both ends on one side of the cleaning shell, and a moving groove is opened on the front and back of the top of the cleaning shell. A moving block is fixed at the output end of the first electric telescopic rod that passes through the moving groove, and a fixing frame is fixedly installed on the top of the moving block.

[0014] Preferably, a drain pipe is installed at the center of the lower side of the cleaning shell.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] This invention utilizes a coordinated system of components including a fixed frame, a second electric telescopic rod, a mounting base, a cleaning brush, a water pump, a suction pipe, a cleaning fluid tank, a telescopic hose, pipe joints, an installation pipe, and a high-pressure nozzle to construct a dual-stage cleaning pretreatment device. The device uses a cleaning brush driven by the second electric telescopic rod to physically scrub complex structures such as spiral grooves on the milling cutter workpiece, while simultaneously employing a high-pressure nozzle to spray cleaning fluid for chemical rinsing. This synergistic effect effectively removes cutting fluid residue and metal debris that are difficult to handle using traditional methods, and also deeply removes surface oxide layers and microscopic contaminants. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 for Figure 1 A schematic diagram of the moving middle fixed frame;

[0019] Figure 3 This is a schematic diagram of the separated structure of the cleaning shell, placement seat, and card holder of this utility model;

[0020] Figure 4 This is a bottom view of the card holder structure of this utility model;

[0021] Figure 5 This is a top view of the cleaning shell structure of this utility model;

[0022] Figure 6 This is a schematic diagram of the fixing frame structure of this utility model.

[0023] In the diagram: 1. Cleaning shell; 101. Drain pipe; 102. Cleaning cavity; 103. Groove; 2. First electric telescopic rod; 201. Moving groove; 202. Moving block; 3. Fixing frame; 4. Second electric telescopic rod; 5. Mounting base; 6. Column groove; 601. Locking column; 7. Cleaning brush; 8. Water pump; 801. Suction pipe; 802. Cleaning fluid tank; 803. Telescopic hose; 804. Pipe joint; 9. Installation pipe; 901. High-pressure nozzle; 10. Support block; 11. Placement seat; 12. Lifting rod; 13. Base; 14. Fixing groove; 1401. Fixing block; 15. Locking seat. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-6 This utility model provides a technical solution:

[0026] A pretreatment device for the surface of a workpiece in a vacuum coating machine includes a cleaning shell 1. A fixed frame 3 is installed at one top end of the cleaning shell 1. A first cleaning component for physical cleaning pretreatment of the surface of a milling cutter workpiece is arranged at the top center and bottom of the fixed frame 3. The first cleaning component includes a second electric telescopic rod 4, a mounting base 5, and cleaning brushes 7. The second electric telescopic rod 4 is fixedly installed at the top center of the fixed frame 3, and the output end of the second electric telescopic rod 4, which passes through the bottom of the fixed frame 3, is fixed to the mounting base 5. Several sets of cleaning brushes 7 for physical cleaning of the surface of the milling cutter workpiece are installed at the bottom of the mounting base 5. The first cleaning component also includes a groove 6 and a retaining post 601. The groove 6 is opened at the bottom of the mounting base 5 and has several sets. The retaining post 601 is engaged inside the groove 6, and the bottom of the retaining post 601 is fixedly connected to the cleaning brushes 7. By setting the groove 6 and the retaining post 601, the cleaning brushes 7 can be easily disassembled and replaced.

[0027] The top two ends of the fixed frame 3 are equipped with a second cleaning assembly for chemical rinsing pretreatment of the surface of the milling cutter workpiece; the second cleaning assembly includes a water pump 8, a suction pipe 801, a cleaning fluid tank 802, a telescopic hose 803, a pipe connector 804, an installation pipe 9, and a high-pressure nozzle 901. The water pump 8 is fixedly installed at both ends of the front of the top of the fixed frame 3, and a suction pipe 801 is threaded on one side of the water pump 8. One end of the suction pipe 801 is connected to the inside of the cleaning fluid tank 802. A telescopic hose 803 is threaded on the other side of the water pump 8. A pipe connector 804 is fixed to one end of the telescopic hose 803. The pipe connector 804 is threadedly installed with the installation pipe 9. Several sets of high-pressure nozzles 901 are installed at the bottom of the installation pipe 9.

[0028] One end of the mounting tube 9 is fixedly installed at the center of one side of the mounting base 5.

[0029] This invention utilizes the coordinated operation of components such as a fixed frame 3, a second electric telescopic rod 4, a mounting base 5, a cleaning brush 7, a water pump 8, a suction pipe 801, a cleaning fluid tank 802, a telescopic hose 803, a pipe joint 804, an installation pipe 9, and a high-pressure nozzle 901 to construct a dual-stage cleaning pretreatment device. The device uses the cleaning brush 7, driven by the second electric telescopic rod 4, to physically scrub complex structures such as spiral grooves on the milling cutter workpiece. Simultaneously, the high-pressure nozzle 901 sprays cleaning fluid for chemical rinsing. This synergistic effect not only effectively removes cutting fluid residue and metal debris that are difficult to handle using traditional methods, but also deeply removes surface oxide layers and microscopic contaminants.

[0030] The cleaning housing 1 has a first electric telescopic rod 2 installed at both ends on one side of the upper part. The front and back of the top of the cleaning housing 1 are provided with a moving groove 201. The output end of the first electric telescopic rod 2, which passes through the moving groove 201, is fixed with a moving block 202. A fixing frame 3 is fixedly installed on the top of the moving block 202.

[0031] Furthermore, firstly, by operating the external controller, the first electric telescopic rod 2 is controlled to work, so that the first electric telescopic rod 2 drives the moving block 202 to move left and right in the moving groove 201, thereby facilitating the moving block 202 to drive the fixed frame 3 to move left and right on the top of the cleaning shell 1, so that the first cleaning component and the second cleaning component on the fixed frame 3 can work simultaneously, thereby improving the quality and effect of the pretreatment of the milling cutter workpiece surface.

[0032] Next, by controlling the output end of the second electric telescopic rod 4 to move up and down, the mounting base 5 is moved up and down, so that the several sets of cleaning brushes 7 set on the bottom of the mounting base 5 can contact the surface of the milling cutter workpiece, thus facilitating physical cleaning of its surface; at the same time, the water pump 8 starts working, so that the suction pipe 801 on it draws the cleaning liquid inside the cleaning liquid tank 802, and discharges it into the mounting pipe 9 through the telescopic hose 803. Finally, the several sets of high-pressure nozzles 901 set at the bottom of the mounting pipe 9 spray and rinse the milling cutter workpieces inside the several sets of milling cutter workpiece placement slots on the top of the card seat 15.

[0033] The combined effect of these two methods not only effectively removes cutting fluid residue and metal shavings that are difficult to handle using traditional methods, but also deeply removes surface oxide layers and microscopic contaminants.

[0034] The first electric telescopic rod 2 and the second electric telescopic rod 4 used in this utility model are industrial-grade linear actuators. Typical parameters include: stroke 50-200mm (adapting to different sizes of milling cutters), thrust 200-500N (ensuring effective pressure on the cleaning brush 7), speed 10-30mm / s (adjustable cleaning rhythm), and repeatability accuracy ±0.05mm (ensuring brushing stability).

[0035] Furthermore, the milling cutter workpiece placement groove provided on the top of the card holder 15 corresponds to the high-pressure nozzle 901 and the cleaning brush 7.

[0036] The cleaning housing 1 has a cleaning cavity 102 at the top center. The cleaning cavity 102 has grooves 103 on both sides of the top. The grooves 103 mainly allow the first cleaning component and the second cleaning component on the fixing frame 3 to move to the periphery, making it convenient to remove the placement seat 11. The placement seat 11 is provided on the upper part of the cleaning cavity 102, and the placement seat 11 is located below the grooves 103.

[0037] Support blocks 10 are fixed at both ends of the side walls on the front and back sides of the inner cavity 102. A placement seat 11 is placed on the top of the support block 10. A base 13 is fixed at the center of the inner bottom of the placement seat 11. A clamping seat 15 for clamping and placing milling cutter workpieces is installed on the top of the base 13. Several sets of milling cutter workpiece placement grooves are opened on the top surface of the clamping seat 15.

[0038] By providing a support block 10, it is easy to place the placement seat 11 directly onto it, thereby facilitating the quick removal of the placement seat 11 from the cleaning cavity 102.

[0039] Lifting rods 12 are fixed to both ends of the top of the placement base 11. Fixing grooves 14 are provided at both ends of the top of the base 13. Fixing blocks 1401 are engaged inside the fixing grooves 14, and card holders 15 are fixedly installed on the top of the fixing blocks 1401. By providing the fixing grooves 14 and fixing blocks 1401, it is easy to replace card holders 15 of different sizes, thereby improving the applicability of the milling cutter to the workpiece. Several sets of filter screens are provided at both ends of the inner bottom of the placement base 11. This facilitates the filtering and blocking of debris washed from the surface of the milling cutter, preventing blockage during drainage. A drain pipe 101 is installed at the center of the lower side of one side of the cleaning shell 1.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

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