A glass microsphere granule glazing equipment
Patent Information
- Application Number
- CN202521998297.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-17
AI Technical Summary
目前,现有的涂釉设备通常采用静态池式浸泡或机械搅拌器简单搅动的工艺模式,难以满足精细化涂覆需求,微珠粒料容易在容器底部堆积,难以实现均匀分散,导致釉料包覆不完整、厚度不均,从而造成固化后产品表面出现斑点、色差或光泽不一致等缺陷
本实用新型通过倾斜的涂釉滚筒,使得加入的玻璃微珠粒料能够在重力作用和滚筒转动下,自动从较高端向较低端移动,实现了物料的自动输送,且抄板随涂釉滚筒旋转,不断抄起、提升然后洒落玻璃微珠粒料,使物料处于充分的翻滚和分散状态,有效避免了微珠堆积和粘结。
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Figure CN224704535U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glass microsphere glazing technology, and in particular relates to a glass microsphere granule glazing equipment. Background Technology
[0002] Glass microspheres, as a material with high refractive index, weather resistance and lightweight properties, are widely used in reflective films, optical lenses, jewelry coatings and other fields. In particular, glass microspheres used for jewelry, handicrafts and clothing embellishment need to be glazed on their surface in order to obtain rich colors, gloss or special effects. Currently, existing glazing equipment typically employs static pool immersion or simple mechanical stirring processes, which are insufficient to meet the demands for refined coating. Microsphere particles tend to accumulate at the bottom of the container, making it difficult to achieve uniform dispersion. This results in incomplete glaze coverage and uneven thickness, leading to defects such as spots, color differences, or inconsistent gloss on the surface of the cured product.
[0003] To address the aforementioned issues, this application proposes a glass microsphere granule glazing device. Utility Model Content
[0004] The purpose of this invention is to provide a glass microsphere granule glazing equipment, which solves the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a glass microsphere granule glazing device, comprising a base parallel to a horizontal plane, and further comprising: A glazing roller is rotatably mounted above a base. The central axis of the glazing roller is inclined at an angle to the horizontal plane. Multiple lifting plates are fixed to the inner wall of the glazing roller. A fixed cylinder is coaxially arranged with the glazing roller. The higher end of the fixed cylinder is rotatably connected to the lower end of the glazing roller. A glaze filter seat is fixedly provided at the bottom of the inner wall of the fixed cylinder, and the glaze filter seat has a through groove. Filter screens are fixedly provided on both sides of the through groove. A glazing pipe is installed inside the glazing roller, and an atomizing nozzle is fixed on the outer wall of the glazing pipe.
[0006] Furthermore, a large gear is fixedly provided on the outer wall of the glazing roller, and the large gear is meshed with a small gear, and the small gear is fixedly connected to the output end of the motor.
[0007] Furthermore, a fixed plate is rotatably mounted on the higher end of the glazing roller, and the fixed plate is fixedly connected to the feed pipe.
[0008] Furthermore, the lifting plate is spirally arranged along the axial direction of the glazing roller, and the cross-section of the lifting plate is L-shaped.
[0009] Furthermore, the bottom end of the glazing roller is fixedly provided with a glaze discharge pipe that communicates with the through groove.
[0010] Furthermore, a discharge port is provided at the lower end of the fixed cylinder, and a guide hopper is fixed at the lower end of the fixed cylinder.
[0011] Furthermore, one end of the glaze delivery pipe is fixedly connected to the fixed cylinder, and the glaze delivery pipe is connected to the output end of the glaze pump through a pipe.
[0012] Furthermore, the top surface of the base is fixedly connected to the fixed seat via a support block, the fixed seat is fixedly connected to the fixed disk and the fixed cylinder respectively, and the motor is fixedly connected to the fixed seat.
[0013] Furthermore, a material distribution seat is fixedly provided at one end of the filter glaze holder near the glaze coating roller.
[0014] This utility model has the following beneficial effects: This invention utilizes an inclined glazing roller, which allows the added glass microspheres to automatically move from a higher end to a lower end under the influence of gravity and the rotation of the roller, thus achieving automatic material conveying. Furthermore, the lifting plate rotates with the glazing roller, continuously lifting, raising, and then scattering the glass microspheres, ensuring that the material is in a state of full tumbling and dispersion, effectively preventing the accumulation and adhesion of microspheres.
[0015] This invention uses a filter screen installed on the glaze filter holder to separate excess glaze that is not attached to the surface of the microspheres from the glass microspheres, thereby realizing the recycling and reuse of the glaze, reducing glaze waste, and lowering production costs.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the overall appearance structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the glazing roller and fixing cylinder of this utility model; Figure 3 This is a schematic diagram of the fixed cylinder structure of this utility model; Figure 4 This is a schematic diagram of the glazing roller and lifting plate structure of this utility model; The attached diagram lists the components represented by each number as follows: In the diagram: 1. Base; 101. Support block; 2. Glazing roller; 3. Fixed cylinder; 301. Discharge port; 4. Fixed plate; 401. Feed pipe; 5. Lifting plate; 6. Glazing pipe; 601. Atomizing nozzle; 7. Glazing pump; 8. Glazing filter seat; 801. Through groove; 802. Filter screen; 9. Distributor seat; 10. Glazing discharge pipe; 11. Guide hopper; 12. Large gear; 13. Small gear; 14. Motor; 15. Fixed seat. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0021] Please see Figure 1 - Figure 4 As shown, this utility model is a glass microsphere granule glazing device, including a base 1 parallel to the horizontal plane, and further including: a glazing roller 2, rotatably mounted above the base 1, the central axis of the glazing roller 2 is inclined at an angle to the horizontal plane, and multiple lifting plates 5 are fixedly mounted on the inner wall of the glazing roller 2; a fixed cylinder 3, coaxially mounted with the glazing roller 2, the higher end of the fixed cylinder 3 is rotatably connected to the lower end of the glazing roller 2, a glaze filter seat 8 is fixedly mounted on the bottom of the inner wall of the fixed cylinder 3, and the glaze filter seat 8 has a through groove 801, and filter screens 802 are fixedly mounted on both sides of the through groove 801; and a glaze delivery pipe 6, disposed inside the glazing roller 2, with an atomizing nozzle 601 fixedly mounted on the outer wall of the glaze delivery pipe 6. This embodiment provides a glass microsphere glazing device. The tilt angle between the central axis of the glazing roller 2 and the horizontal plane can be 3°-15°. The rotatable setting of the glazing roller 2, combined with its tilt setting, allows the glass microspheres to move automatically along the axial direction of the glazing roller 2. The glass microspheres mixed with glaze enter the fixed cylinder 3. The glaze filter seat 8 is set at the bottom of the inner wall of the fixed cylinder 3. Under the action of gravity, the glaze and glass microspheres move towards the glaze filter seat 8. The glaze enters the through groove 801 through the filter screen 802. The glass microspheres are blocked by the filter screen 802 (the pore size of the filter screen 802 is smaller than the minimum particle size of the glazed glass microspheres, and the material is a corrosion-resistant, high-strength metal wire mesh, such as stainless steel mesh), realizing the separation of glass microspheres and glaze. Multiple sets of atomizing nozzles 601 are arranged along the axial direction of the glaze delivery pipe 6, so that the atomized glaze is distributed in a fan shape. The lifting plate 5 is used to pick up and scatter the glass microspheres. After the atomizing nozzles 601 atomize the glaze, they are evenly sprayed onto the surface of the glass microspheres.
[0022] The outer wall of the glazing roller 2 is fixed with a large gear 12, which meshes with a small gear 13. The small gear 13 is fixed to the output end of the motor 14. The motor 14 drives the small gear 13 to rotate, which in turn drives the glazing roller 2 to rotate around its own axis through the large gear 12. This enables the conveying of glass microspheres and the rotation of the lifting plate 5 to pick up the glass microspheres and scatter them. Users can also periodically inspect or maintain the large gear 12 and the small gear 13.
[0023] The glazing roller 2 has a fixed plate 4 rotatably mounted on its higher end, and the fixed plate 4 is fixedly connected to the feed pipe 401. The user feeds glass microspheres into the glazing roller 2 through the feed pipe 401.
[0024] Among them, the lifting plate 5 is spirally arranged along the axial direction of the glazing roller 2, and the cross-section of the lifting plate 5 is L-shaped. The L-shaped structure helps the lifting plate 5 to better lift, raise and sprinkle glass microbeads when rotating with the glazing roller 2, thereby enhancing the uniformity of glaze coating.
[0025] The bottom end of the glazing roller 2 is fixed with a glaze discharge pipe 10 that communicates with the through groove 801. The glaze enters the through groove 801 and leaves the fixed cylinder 3 through the glaze discharge pipe 10. A collection box can be set below the glaze discharge pipe 10 to collect the glaze or to reuse the glaze.
[0026] The lower end of the fixed cylinder 3 is provided with a discharge port 301, and a guide hopper 11 is fixedly provided at the lower end of the fixed cylinder 3. The glazed glass microspheres are discharged through the discharge port 301 and guided to the collection device or conveyor belt through the guide hopper 11.
[0027] One end of the glaze delivery pipe 6 is fixedly connected to the fixed cylinder 3, and the glaze delivery pipe 6 is connected to the output end of the glaze pump 7 through a pipe. The input end of the glaze pump 7 is connected to the glaze storage tank. The glaze pump 7 delivers the glaze to the glaze delivery pipe 6, and then atomizes and sprays it out through the atomizing nozzle 601.
[0028] The top surface of the base 1 is fixedly connected to the fixed seat 15 via the support block 101. The fixed seat 15 is fixedly connected to the fixed plate 4 and the fixed cylinder 3 respectively. The motor 14 is fixedly connected to the fixed seat 15.
[0029] Among them, a material distribution seat 9 is fixed at one end of the glaze filter seat 8 near the glaze coating roller 2. The material distribution seat 9 helps to disperse the glass microspheres to both sides of the glaze filter seat 8.
[0030] It is understood that this utility model can fully disperse materials when realizing automatic material conveying, and can also separate excess glaze that is not attached to the microspheres from the microspheres, and recycle and reuse the excess glaze.
[0031] A specific application of the operation process of this embodiment is as follows: Start the motor 14, drive the glazing roller 2 to rotate through the small gear 13 and the large gear 12, put the glass microspheres into the feed pipe 401, and the glass microspheres enter the glazing roller 2 through the feed pipe 401. At the same time, the glaze pump 7 sends the glaze into the glaze pipe 6 and sprays it onto the surface of the microspheres after atomization by the atomizing nozzle 601. The lifting plate 5 continuously lifts and drops the microbeads in the glazing roller 2, so that the surface of the microbeads is in uniform contact with the glaze while dispersing the microbeads. Then, the coated microbeads and the uncoated glaze enter the fixed cylinder 3. After being filtered by the filter screen 802, the coated microbeads fall through the discharge port 301 onto the guide hopper 11 and are output to the designated position. Excess glaze enters the collection box through the glaze discharge pipe 10.
[0032] In the description of this specification, references to terms such as "an embodiment," "example," and "specific example" indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A glass microsphere granule glazing device, comprising a base (1) parallel to a horizontal plane, characterized in that, Also includes: A glazing roller (2) is rotatably mounted above a base (1). The central axis of the glazing roller (2) is set at an inclined angle to the horizontal plane. Multiple lifting plates (5) are fixed on the inner wall of the glazing roller (2). A fixed cylinder (3) is coaxially arranged with the glazing roller (2). The higher end of the fixed cylinder (3) is rotatably connected to the lower end of the glazing roller (2). A glaze filter seat (8) is fixedly provided at the bottom of the inner wall of the fixed cylinder (3), and a through groove (801) is provided on the glaze filter seat (8). Filter screens (802) are fixedly provided on both sides of the through groove (801). A glazing pipe (6) is installed inside the glazing roller (2), and an atomizing nozzle (601) is fixed on the outer wall of the glazing pipe (6).
2. The glass microsphere granule glazing equipment according to claim 1, characterized in that: The outer wall of the glazing roller (2) is fixedly provided with a large gear (12), and the large gear (12) is meshed with a small gear (13). The small gear (13) is fixedly connected to the output end of the motor (14).
3. The glass microsphere granule glazing equipment according to claim 2, characterized in that: The higher end of the glazing roller (2) is rotatably mounted with a fixed plate (4), and the fixed plate (4) is fixedly connected to the feed pipe (401).
4. The glass microsphere granule glazing equipment according to claim 1, characterized in that: The lifting plate (5) is spirally arranged along the axial direction of the glazing roller (2), and the cross-section of the lifting plate (5) is L-shaped.
5. The glass microsphere granule glazing equipment according to claim 1, characterized in that: The bottom end of the glazing roller (2) is fixed with a glazing pipe (10) that communicates with the through groove (801).
6. The glass microsphere granule glazing equipment according to claim 1, characterized in that: The lower end of the fixed cylinder (3) is provided with a discharge port (301), and the lower end of the fixed cylinder (3) is fixed with a guide hopper (11).
7. The glass microsphere granule glazing equipment according to claim 1, characterized in that: One end of the glaze delivery pipe (6) is fixedly connected to the fixed cylinder (3), and the glaze delivery pipe (6) is connected to the output end of the glaze pump (7) through a pipe.
8. The glass microsphere granule glazing equipment according to claim 3, characterized in that: The top surface of the base (1) is fixedly connected to the fixed seat (15) via the support block (101). The fixed seat (15) is fixedly connected to the fixed plate (4) and the fixed cylinder (3) respectively. The motor (14) is fixedly connected to the fixed seat (15).
9. The glass microsphere granule glazing equipment according to claim 1, characterized in that: The filter glaze holder (8) is fixedly provided with a material distribution seat (9) at one end near the glaze coating roller (2).