A multifunctional pipeline cleaning device for oilfield production
Patent Information
- Application Number
- CN202522209891.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0003]现有清洗装置通常在管内使用机动小车推动水管对管壁进行清理,在清洗过程中由于管道较长,而常规清洗方式不利于对清理后水流及时进行循环利用,从而在清洗较长管道时需要消耗大量水流,增加了使用成本,因此需提供一种新型结构,来解决上述问题
本实用新型,橡胶刮板能够对冲出清洗后的水流进行限位拦截,同时橡胶刮板在移动时可将清洗后的水流水位进行推动汇集升高,打开抽水泵可将清洗后的水流通过吸水管和承接管重新抽回存水盒中,随后通过喷水管再次排出清洗,实现水资源的循环利用,解决了传统清洗装置因管道较长导致水流消耗量大的问题,显著降低了水资源消耗和使用成本。
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Figure CN224736918U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline cleaning technology, specifically to a multi-functional pipeline cleaning device for oilfield production. Background Technology
[0002] The multi-functional pipeline cleaning device for oilfield production is a key piece of equipment to ensure the efficient operation of oilfield pipeline systems such as oil transportation, water injection, and gathering. Its role extends throughout the entire lifecycle of pipeline maintenance, troubleshooting, and service life extension.
[0003] Existing cleaning devices typically use a motorized trolley to push water pipes inside the pipes to clean the pipe walls. During the cleaning process, due to the long pipes, conventional cleaning methods are not conducive to the timely recycling of the cleaned water flow. As a result, a large amount of water is consumed when cleaning long pipes, which increases the operating cost. Therefore, a new structure is needed to solve the above problems. Utility Model Content
[0004] The purpose of this utility model is to provide a multi-functional pipeline cleaning device for oilfield production, so as to solve the problems mentioned in the background art. To solve the above technical problems, this utility model is achieved through the following technical solution: This utility model relates to a multi-functional pipeline cleaning device for oilfield production, comprising: A mobile cleaning component, comprising a receiving block, rollers, and a first motor, wherein the first motor is fixedly connected to a grooved end of the receiving block, and the output end of the first motor is connected to the rollers; An energy-saving circulation component includes a water storage box, a water outlet pipe, a water flow tray, a spray pipe, a receiving pipe, a water pump, and a suction pipe. The receiving block is fixedly connected to the water storage box on one side. The water outlet pipe and one end of the receiving pipe are fixedly inserted into the side of the water storage box. The other end of the water outlet pipe is fixedly connected to the water flow tray. The outer ring of the water flow tray is fixedly connected to the spray pipe. The other end of the receiving pipe is fixedly connected to one end of the water pump. The other end of the water pump is fixedly connected to the suction pipe.
[0005] Furthermore, the energy-saving circulation component also includes a booster pump, which is fixedly installed on the outlet pipe.
[0006] Furthermore, the mobile cleaning assembly also includes a second motor and a brush plate, with the second motor fixedly connected to the side of the receiving block, and the output end of the second motor connected to the brush plate.
[0007] Furthermore, the mobile cleaning assembly also includes a rectangular rod and a rubber scraper, with one end of the rectangular rod fixedly connected to the side of the water tray and the other end of the rectangular rod fixedly connected to the rubber scraper.
[0008] Furthermore, it also includes a filter anti-clogging component, which includes a filter screen, and the filter screen is fixedly installed on the inner wall of the water suction pipe.
[0009] Furthermore, the filter anti-clogging assembly also includes a spiral fan blade, which is movably connected to the water suction pipe and is located at the lower end of the filter screen.
[0010] Furthermore, the filter anti-clogging assembly also includes a receiving rod and a T-shaped shaft. The receiving rod is fixedly connected to the inner wall of the water suction pipe, and the T-shaped shaft is movably connected to the receiving rod. The bottom of the T-shaped shaft is fixedly connected to a spiral fan blade.
[0011] This utility model has the following beneficial effects: This invention features a rubber scraper that can limit and intercept the water flow after cleaning. Simultaneously, as the rubber scraper moves, it can push and collect the water level after cleaning, raising it. By turning on the water pump, the cleaned water can be drawn back into the water storage box through the suction pipe and the receiving pipe, and then discharged again through the spray pipe for cleaning, thus realizing the recycling of water resources. This solves the problem of high water consumption caused by long pipes in traditional cleaning devices, significantly reducing water consumption and operating costs. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0013] Figure 1 This is a schematic diagram of the overall design of this utility model; Figure 2 This is a schematic diagram of the entire utility model from another perspective; Figure 3 This is a schematic diagram of the internal filter screen connection of the water suction pipe of this utility model.
[0014] The attached diagram lists the components represented by each number as follows: 101. Receiving block; 102. Roller; 103. First motor; 104. Second motor; 105. Brush plate; 106. Rectangular rod; 107. Rubber scraper; 202. Water storage box; 203. Water outlet pipe; 204. Water passage tray; 205. Spray pipe; 206. Receiving pipe; 207. Water pump; 208. Suction pipe; 209. Booster pump; 301. Filter screen; 302. Spiral fan blade; 303. Support rod; 304. T-shaped shaft. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0017] Please see Figure 1-3 As shown, this utility model is a multi-functional pipeline cleaning device for oilfield production, comprising: The mobile cleaning component includes a receiving block 101, a roller 102, and a first motor 103. The groove end of the receiving block 101 is fixedly connected to the first motor 103, and the output end of the first motor 103 is connected to the roller 102. The energy-saving circulation component includes a water storage box 202, a water outlet pipe 203, a water flow tray 204, a spray pipe 205, a receiving pipe 206, a water pump 207, and a suction pipe 208. A receiving block 101 is fixedly connected to the side of the water storage box 202. One end of the water outlet pipe 203 and the receiving pipe 206 are fixedly inserted into the side of the water storage box 202. The other end of the water outlet pipe 203 is fixedly connected to the water flow tray 204. The outer ring of the water flow tray 204 is fixedly connected to the spray pipe 205. The other end of the receiving pipe 206 is fixedly connected to one end of the water pump 207, and the other end of the water pump 207 is fixedly connected to the suction pipe 208. The energy-saving circulation component also includes a booster pump 209, which is fixedly installed on the water outlet pipe 203. The first motor 103 provides kinetic energy for the rotation of the roller 102, thus ensuring the movement of the device within the pipeline. The water storage box 202 is used to store clean water, and the water outlet pipe 203 is used to transfer the water flow from the water storage box 202 to the water flow tray 204. Subsequently, the water flow is sprayed into the pipeline through the spray pipe 205 for rinsing. The water pump 207 ensures that the rinsed water flow is sucked back into the water storage box 202 for recycling through the suction pipe 208 and the receiving pipe 206. The pressure pump 209 is used to pressurize the water flow passing through the water outlet pipe 203, thereby improving the rinsing effect.
[0018] The mobile cleaning assembly also includes a second motor 104 and a brush plate 105. The second motor 104 is fixedly connected to the side of the receiving block 101, and the output end of the second motor 104 is connected to the brush plate 105. The second motor 104 ensures the rotation of the brush plate 105, which can loosen the impurities that are attached to the pipe wall, thus facilitating the rinsing by water flow.
[0019] The mobile cleaning assembly also includes a rectangular rod 106 and a rubber scraper 107. One end of the rectangular rod 106 is fixedly connected to the side of the water tray 204, and the other end of the rectangular rod 106 is fixedly connected to the rubber scraper 107. The rectangular rod 106 provides a guarantee for the installation of the rubber scraper 107. The diameter of the rubber scraper 107 is the same as the diameter of the pipe, which ensures that the impurities that fall off after rinsing are carried away.
[0020] Working principle: First, turn on the first motor 103 to drive the roller 102 to rotate. Then turn on the second motor 104 to drive the brush plate 105 to rotate. Turn on the pressure pump 209 and the water pump 207. At this time, place the whole device at the pipe inlet. The roller 102 rotates and drives the whole device to move in the pipe. At this time, the bristles on the brush plate 105 clean the pipe wall. Then, the water spray pipe 205 outside the water tray 204 sprays water from the water storage box 202 to wash off the impurities loosened by the brush plate 105. After the water pump 207 is turned on, with the cooperation of the suction pipe 208 and the receiving pipe 206, the outflowing water is sucked into the water storage box 202 for recycling. The rubber scraper 107 connected at the rear drags the solid impurity particles until they are moved to the pipe outlet and discharged.
[0021] Please see Figure 1-3 As shown, this embodiment, based on the above embodiment, further includes: A filter anti-clogging component, which includes a filter screen 301, with the filter screen 301 fixedly installed on the inner wall of the water suction pipe 208; The filter screen 301 is designed to filter out impurities mixed in the water flow, preventing them from entering the water storage box 202, and also to prevent the spray pipe 205 from becoming clogged.
[0022] The filter anti-clogging assembly also includes a spiral fan blade 302, which is movably connected to the water suction pipe 208 and is located at the lower end of the filter screen 301; the filter anti-clogging assembly also includes a receiving rod 303 and a T-shaped shaft 304, which is fixedly connected to the inner wall of the water suction pipe 208, and the T-shaped shaft 304 is movably connected to the receiving rod 303, with the spiral fan blade 302 fixedly connected to the bottom of the T-shaped shaft 304; The receiving rod 303 and the T-shaped shaft 304 work together to ensure that the spiral fan blade 302 rotates under the impact of water flow. The rotation of the spiral fan blade 302 can agitate the impurity particles attached to the filter screen 301, thereby preventing them from clogging the filter screen 301 and ensuring the normal use of the filter screen 301.
[0023] Working principle: During the water intake process, impurity particles in the water flow are intercepted and filtered by the filter screen 301. During this process, the spiral fan blade 302 is subjected to the force of the water flow. With the cooperation of the T-shaped shaft 304 and the receiving rod 303, the spiral fan blade 302 rotates, agitating the impurity particles attached to the filter screen 301, preventing them from clogging the mesh of the filter screen 301, thereby ensuring the normal and smooth use of the filter screen 301.
[0024] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-functional pipeline cleaning device for oilfield production, characterized in that, include: A mobile cleaning component, comprising a receiving block (101), a roller (102) and a first motor (103), wherein the groove end of the receiving block (101) is fixedly connected to the first motor (103), and the output end of the first motor (103) is connected to the roller (102). An energy-saving circulation component includes a water storage box (202), a water outlet pipe (203), a water flow tray (204), a water spray pipe (205), a receiving pipe (206), a water pump (207), and a water suction pipe (208). The receiving block (101) is fixedly connected to the side of the water storage box (202). The water outlet pipe (203) and one end of the receiving pipe (206) are fixedly inserted into the side of the water storage box (202). The other end of the water outlet pipe (203) is fixedly connected to the water flow tray (204). The outer ring of the water flow tray (204) is fixedly connected to the water spray pipe (205). The other end of the receiving pipe (206) is fixedly connected to one end of the water pump (207). The other end of the water pump (207) is fixedly connected to the water suction pipe (208).
2. The multi-functional pipeline cleaning device for oilfield production according to claim 1, characterized in that: The energy-saving circulation component also includes a booster pump (209), which is fixedly installed on the outlet pipe (203).
3. The oilfield production multifunctional pipeline cleaning device according to claim 1, characterized in that: The mobile cleaning assembly also includes a second motor (104) and a brush plate (105). The second motor (104) is fixedly connected to the side of the receiving block (101), and the output end of the second motor (104) is connected to the brush plate (105).
4. The oilfield production multifunctional pipeline cleaning device of claim 1, wherein: The mobile cleaning assembly also includes a rectangular rod (106) and a rubber scraper (107). One end of the rectangular rod (106) is fixedly connected to the side of the water tray (204), and the other end of the rectangular rod (106) is fixedly connected to the rubber scraper (107).
5. The multi-functional pipeline cleaning device for oilfield production according to claim 1, characterized in that: It also includes a filter anti-clogging component, which includes a filter screen (301), and the filter screen (301) is fixedly installed on the inner wall of the water suction pipe (208).
6. The oilfield production multifunctional pipeline cleaning device according to claim 5, characterized in that: The filter anti-clogging component also includes a spiral fan blade (302), which is movably connected to the water suction pipe (208) and is located at the lower end of the filter screen (301).
7. The multi-functional pipeline cleaning device for oilfield production according to claim 6, characterized in that: The filter anti-clogging assembly also includes a receiving rod (303) and a T-shaped shaft (304). The receiving rod (303) is fixedly connected to the inner wall of the water suction pipe (208). The T-shaped shaft (304) is movably connected in the receiving rod (303). The bottom of the T-shaped shaft (304) is fixedly connected to a spiral fan blade (302).