Cotton linter opening device for refined cotton

CN224741192UActive Publication Date: 2026-09-11HUBEI JINHANJIANG REFINED COTTON
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Patent Information

Application Number
CN202522256395.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-24
Publication Date
2026-09-11
Estimated Expiration
2035-10-24

AI Technical Summary

Technical Problem

现使用的开棉装置均需先人工将棉短绒撕扯成规定的厚度的片状,再通过刺辊对片状的棉短绒进行打散,该装置的开棉效率不高,而且开棉系敞开式,造成棉尘外泄,影响环境

Benefits of technology

[0011]1.通过在壳体内分别安装第一对辊、第二对辊和第三对辊,第二对辊和第三对辊分别位于第一对辊的下方,且第二对辊和第三对辊分别与第一对辊的左右转辊相对应,利用对辊上背向设置的呈“L”状的撕扯爪直接对棉包底部进行撕扯开棉,无需进行预开松处理,一次性实现开棉,开棉效率高;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a short lint opening device for refined cotton, the upper end of shell is open, and the roller blind is slid in the sliding slot of the front and rear sidewall of shell, one end of the pair of traction ropes is fixedly connected with the other end of roller blind respectively, the output shaft of roller blind motor is in transmission connection with the roller blind pivot, and each pair of rollers respectively engages through the gear drive of the end portion setting, the output shaft of each motor is in transmission connection with any input shaft of each pair of rollers respectively, and each pair of rollers is respectively provided with the tearing claw, and the pair of material guide plates are respectively installed on the left and right sidewall in the shell through one end hinged, and the left and right sidewall of shell is also provided with the support hole respectively, and the screw sleeve seat is movably installed in the support hole respectively, and the support screw rod is installed in the screw sleeve seat through the thread, the utility model has the advantages of directly opening the cotton of cotton bale once by the tearing claw of "L" shape, and the cotton opening efficiency is high without the pre-opening treatment.
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Description

Technical Field

[0001] This utility model relates to the field of refined cotton production, and in particular to the technical field of a refined cotton opening device. Background Technology

[0002] Refined cotton is a high-purity cellulose product obtained by refining cotton linters through alkaline cooking, bleaching, and other processes. The main material of refined cotton is baled cotton linters. During production, the baled cotton linters need to be evenly opened. This opening process removes impurities and prepares the cotton for subsequent even alkali impregnation. Currently used cotton opening devices require manual tearing of the cotton linters into sheets of a specified thickness before using a licker-in roller to break up the sheets. This method is inefficient, and the open-type opening system causes cotton dust to leak out, impacting the environment. Utility Model Content

[0003] This invention provides a cotton lint opening device for refined cotton to address the shortcomings of the aforementioned technical problems. It not only effectively improves opening efficiency, eliminating the need for pre-opening and achieving opening in a single step, but also prevents cotton dust from leaking out, thus protecting the environment.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A cotton lint opening device for refined cotton includes a housing, a first pair of rollers, a first motor, a second pair of rollers, a second motor, a third pair of rollers, a third motor, a guide plate, a support screw, a roller shutter, a roller shutter shaft, a traction rope, a roller shutter motor, a counterweight, and a discharge pipe. The upper end of the housing is open. A through groove is formed on the left side wall of the upper opening of the housing, and a pair of through holes corresponding to the through groove are formed on the right side wall of the upper opening of the housing. Sliding grooves are formed on the front and rear side walls of the upper opening of the housing, respectively, and the sliding grooves correspond to the through grooves. The roller blind shaft is rotatably mounted on the outside of the left side wall of the housing. The roller blind slides within the grooves on the front and rear side walls of the housing via its front and rear sides. One end of the roller blind passes through a through groove and is wound around the roller blind shaft. One end of each pair of traction ropes passes through a through hole on the right side wall of the housing and is fixedly connected to the other end of the roller blind. The other ends of each pair of traction ropes are fixedly connected to a pair of counterweights. The roller blind motor is fixedly mounted outside the housing, and its output shaft is drively connected to the roller blind shaft. The first pair of rollers, the second pair of rollers, and the third pair of rollers... The rollers are rotatably installed inside the housing. The second and third roller pairs are located below the first roller pair. The first, second, and third roller pairs are meshed by gears at their ends. The first, second, and third motors are fixedly installed outside the housing. The output shafts of the first, second, and third motors are connected to any input shaft of the first, second, and third roller pairs. The first, second, and third roller pairs are each equipped with tearing claws. The second and third roller pairs are each equipped with mesh plates that cooperate with the tearing claws on both sides. The mesh plates are fixedly installed inside the housing. The paired guide plates are respectively hinged at one end to the left and right side walls inside the housing. Support holes are also provided on the left and right side walls of the housing. Screw sleeve seats are movably installed in the support holes. The support screws are threaded into the screw sleeve seats. The upper end of the support screws is movably hinged to the bottom of the guide plates. The lower end of the housing is provided with a discharge port. The discharge pipe is connected to the housing through the discharge port.

[0006] Preferably, the tearing claws are L-shaped, and the L-shaped tearing claws located on the first pair of rollers, the second pair of rollers, and the third pair of rollers are arranged facing away from each other.

[0007] Preferably, the other end of the pair of guide plates corresponds to the first pair of rollers.

[0008] Preferably, a pair of guide pulleys are installed on the outside of the right side wall of the housing, and the traction rope is wound around the guide pulleys.

[0009] Preferably, a handwheel is fixedly installed at the lower end of the support screw.

[0010] The beneficial effects that this utility model can achieve by adopting the above-mentioned technical solution are:

[0011] 1. By installing a first pair of rollers, a second pair of rollers, and a third pair of rollers inside the housing, with the second and third pairs of rollers located below the first pair of rollers and corresponding to the left and right rotating rollers of the first pair of rollers, the bottom of the cotton bale is directly torn open using the "L"-shaped tearing claws set on the rollers facing away from each other, without the need for pre-opening treatment, and cotton opening is achieved in one go with high opening efficiency;

[0012] 2. The cotton bales are pressed onto the first pair of rollers by the paired guide plates and their own gravity, eliminating the need for additional conveying equipment and direct manual intervention, thus reducing the labor intensity of workers;

[0013] 3. During the cotton opening process, the cotton bales are sealed inside the shell by the roller shutter, preventing the cotton dust generated during opening from leaking out and protecting the environment. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0016] Figure 3 This is a schematic diagram of the structure on the other side of this utility model.

[0017] 1. Housing; 2. First pair of rollers; 3. First motor; 4. Second pair of rollers; 5. Second motor; 6. Third pair of rollers; 7. Third motor; 8. Guide plate; 9. Support screw; 10. Roller shutter; 11. Traction rope; 12. Roller shutter motor; 13. Counterweight; 14. Discharge pipe; 15. Through groove; 16. Through hole; 17. Slide groove; 18. Tear claw; 19. Mesh plate; 20. Screw sleeve seat; 21. Guide pulley; 22. Handwheel. Detailed Implementation

[0018] Example 1 Figure 1As shown in Figure 3, the cotton lint opening device for refined cotton includes a housing 1, a first pair of rollers 2, a first motor 3, a second pair of rollers 4, a second motor 5, a third pair of rollers 6, a third motor 7, a guide plate 8, a support screw 9, a roller shutter 10, a roller shutter shaft, a traction rope 11, a roller shutter motor 12, a counterweight 13, and a discharge pipe 14. The upper end of the housing 1 is open. A through groove 15 is formed on the left side wall of the upper opening of the housing 1, and a pair of through holes 16 corresponding to the through groove 15 are formed on the right side wall of the upper opening of the housing 1. Sliding grooves 17 are formed on the front and rear side walls of the upper opening of the housing 1, respectively, and the sliding grooves 17 correspond to the through grooves 15. The roller shutter shaft is rotatably mounted on the outside of the left side wall of the housing 1. The roller shutter 10 is slidably placed in the sliding grooves 17 on the front and rear side walls of the housing 1 through the front and rear sides. One end of the roller blind 10 passes through the through groove 15 and is wound around the roller blind shaft. One end of the pair of traction ropes 11 passes through the through hole 16 on the right side wall of the housing 1 and is fixedly connected to the other end of the roller blind 10. The other end of the pair of traction ropes 11 is fixedly connected to the pair of counterweights 13. The roller blind motor 12 is fixedly installed outside the housing 1. The output shaft of the roller blind motor 12 is connected to the roller blind shaft for transmission. When material needs to be fed, the roller blind motor 12 drives the roller blind shaft to rotate, and the roller blind shaft winds the roller blind, opening the upper opening of the housing 1 to facilitate material feeding. After the material feeding is completed, the roller blind motor 12 drives the roller blind shaft to rotate in the opposite direction. At the same time, under the action of the counterweight 13, the roller blind 10 unfolds, closing the upper opening of the housing 1 to prevent cotton dust from leaking out of the upper opening when opening the cotton, thus protecting the working environment.The first pair of rollers 2, the second pair of rollers 4, and the third pair of rollers 6 are rotatably mounted inside the housing 1. The second pair of rollers 4 and the third pair of rollers 6 are located below the first pair of rollers 2. The second pair of rollers 4 and the third pair of rollers 6 can perform a second opening process on the material after it has been opened by the first pair of rollers 2, thereby improving the opening effect. The first pair of rollers 2, the second pair of rollers 4, and the third pair of rollers 6 are each meshed with a gear at their ends, that is, the rollers are connected to each other by gear meshing at their ends. The first motor 3, the second motor 5, and the third motor 7 are fixedly mounted outside the housing 1. The output shafts of the first motor 3, the second motor 5, and the third motor 7 are respectively connected to any input shaft of the first pair of rollers 2, the second pair of rollers 4, and the third pair of rollers 6, that is, the three motors drive the three rollers to rotate. The first pair of rollers 2, the second pair of rollers 4, and the third pair of rollers 6 are each provided with an "L"-shaped tearing claw 18. The "L"-shaped tearing claws 18 on each pair of rollers are arranged facing away from each other. On both sides of the roller 6, there are mesh plates 19 that cooperate with the tearing claws 18. The mesh plates 19 are fixedly installed inside the housing 1. The mesh plates 19 improve the cotton opening effect and also have a dirt removal function. The paired guide plates 8 are respectively hinged at one end to the left and right side walls inside the housing 1. The other end of the paired guide plates 8 corresponds to the first roller 2. Support holes are also opened on the left and right side walls of the housing 1. Screw sleeve seats 20 are movably installed in the support holes. The support screw 9 is threadedly installed in the screw sleeve seat 20. The upper end of the support screw 9 is movably hinged to the bottom of the guide plate 8. A handwheel 22 is fixedly installed at the lower end of the support screw 9. By rotating the handwheel 22, the support screw 9 is rotated within the screw sleeve seat 20, thereby changing the tilt angle of the guide plate 8, which is beneficial for limiting the cotton bales during opening. The lower end of the housing 1 is provided with a discharge port, and the discharge pipe 14 is connected to the housing 1 through the discharge port. The material after opening is discharged from the discharge pipe 14. In order to improve the flexibility of the traction rope 11, a pair of guide pulleys 21 are installed on the outside of the right side wall of the housing 1, and the traction rope 11 is wound around the guide pulleys 21.

Claims

1. A cotton linter opening device for scutched cotton, characterized by: The assembly includes a housing (1), a first pair of rollers (2), a first motor (3), a second pair of rollers (4), a second motor (5), a third pair of rollers (6), a third motor (7), a guide plate (8), a support screw (9), a roller shutter (10), a roller shutter shaft, a traction rope (11), a roller shutter motor (12), a counterweight (13), and a discharge pipe (14). The upper end of the housing (1) is open. A through groove (15) is provided on the left side wall of the upper opening of the housing (1), and a pair of through holes (16) corresponding to the through groove (15) are provided on the right side wall of the upper opening of the housing (1). Sliding grooves (17) are provided on the front and rear side walls of the upper opening of the housing (1), and the sliding grooves (17) are connected to the through grooves. (15) Correspondingly, the roller shutter shaft is rotatably installed on the outside of the left side wall of the housing (1). The roller shutter (10) is slidably placed in the groove (17) on the front and rear side walls of the housing (1) through the front and rear sides. One end of the roller shutter (10) passes through the through groove (15) and is wound around the roller shutter shaft. One end of the pair of traction ropes (11) passes through the through hole (16) on the right side wall of the housing (1) and is fixedly connected to the other end of the roller shutter (10). The other end of the pair of traction ropes (11) is fixedly connected to the pair of counterweights (13). The roller shutter motor (12) is fixedly installed on the outside of the housing (1). The output shaft of the roller shutter motor (12) is connected to the roller shutter shaft for transmission. The first pair of rollers (2) and the second pair of rollers (2) are connected to the roller shutter shaft for transmission. 4) and the third pair of rollers (6) are rotatably installed inside the housing (1). The second pair of rollers (4) and the third pair of rollers (6) are located below the first pair of rollers (2). The first pair of rollers (2), the second pair of rollers (4) and the third pair of rollers (6) are respectively meshed by gears provided at their ends. The first motor (3), the second motor (5) and the third motor (7) are respectively fixedly installed outside the housing (1). The output shafts of the first motor (3), the second motor (5) and the third motor (7) are respectively connected to any input shaft of the first pair of rollers (2), the second pair of rollers (4) and the third pair of rollers (6). The first pair of rollers (2), the second pair of rollers (4) and the third pair of rollers (6) are respectively provided with tearing claws (1). 8) The second pair of rollers (4) and the third pair of rollers (6) are respectively provided with mesh plates (19) that cooperate with tearing claws (18). The mesh plates (19) are fixedly installed in the housing (1). The pair of guide plates (8) are respectively hinged at one end and installed on the left and right side walls of the housing (1). The left and right side walls of the housing (1) are also provided with support holes. Screw sleeve seats (20) are movably installed in the support holes. The support screw (9) is installed in the screw sleeve seat (20) by thread. The upper end of the support screw (9) is movably hinged to the bottom of the guide plate (8). The lower end of the housing (1) is provided with a discharge port. The discharge pipe (14) is connected to the housing (1) through the discharge port.

2. The cotton linter opening device for refined cotton according to claim 1, characterized in that: The tearing claws (18) are L-shaped, and the L-shaped tearing claws (18) located on the first pair of rollers (2), the second pair of rollers (4) and the third pair of rollers (6) are arranged facing away from each other.

3. The lint opener for fine cotton according to claim 1, wherein: The other end of the pair of guide plates (8) corresponds to the first pair of rollers (2).

4. The lint cleaning device for fine cotton according to claim 1, wherein: A pair of guide pulleys (21) are installed on the outside of the right side wall of the housing (1), and the traction rope (11) is wound around the guide pulleys (21).

5. The cotton linter opening device for refined cotton according to claim 1, characterized in that: A handwheel (22) is fixedly installed at the lower end of the support screw (9).