Integrated device for drying and scattering konjac micro-powder

Abstract

The utility model discloses a konjak micro powder drying and scattering integrated device, concretely relates to konjak micro powder processing technical field, including processing box, the bottom of processing box is set to arc, the top of processing box is through setting and has the feeding frame, the bottom of processing box is through setting and has the discharge frame, and the inside of processing box is provided with scattering mechanism, and scattering mechanism includes motor fixed mounting in the one side of processing box, and the output of motor is fixedly provided with the pivot, and one end of pivot is rotatably connected with the inner wall of processing box, and the surface of pivot is fixedly provided with the inclined leaf, and the surface of pivot is fixedly provided with a plurality of L shape stirring rod, and the surface of L shape stirring rod is fixedly provided with a plurality of stirring rod. The utility model can carry out all -round agitation to konjak micro powder, guarantees the product granularity uniformity, improves the quality and subsequent processing applicability of konjak micro powder, and can accurately control the feeding speed and uniformity, and further improves the use effect.

Description

Technical Field

[0001] This utility model relates to the field of konjac powder processing technology, and more specifically, to an integrated device for drying and dispersing konjac powder. Background Technology

[0002] Konjac flour, also known as konjac powder, is made from konjac, a beneficial alkaline food. The production and processing of konjac flour requires multiple processing steps. First, the konjac is cleaned, crushed, ground, and filtered to extract the powder. Then, the extracted konjac flour is dried and packaged. Appropriate drying equipment is required when drying konjac flour.

[0003] When existing facilities use konjac flour, which is in powder form, dust is generated during the mixing process inside the tank. This dust flows upward through the feed hopper, causing pollution to the surrounding environment.

[0004] A search revealed that Chinese patent CN217403028U discloses a fully automatic drying device for konjac flour processing. This structure achieves efficient dust prevention, convenient operation, and safe drying functions through multiple designs. In its flipping structure, the support block and the rotating shaft are set opposite each other. The feed hopper adopts a rectangular top-view design. The baffle plate rotates around the rotating shaft under the drive of a servo motor, which can accurately open or close the feed hopper, effectively blocking dust from escaping and avoiding environmental pollution, thus achieving a good dust prevention effect. In addition, in the moving mechanism, the partition plate passes through the discharge port and is connected to the output end of the electric push rod. The fixed frame supports the electric push rod, and the opening and closing of the discharge port is automatically controlled by the extension and retraction of the push rod, eliminating the need for manual operation and improving practicality. Secondly, the heating mechanism uses a negative pressure fan to draw in external air, which is heated by the heating wire and then sent into the tank. The dual heating improves the drying efficiency of konjac flour. In addition, the exhaust structure exhausts air through the sealing ball squeezing the spring and filter screen when the air pressure inside the tank is too high, ensuring safe use.

[0005] However, in actual use, this structure only drives the stirring shaft to rotate via the drive motor, which can only achieve simple stirring in the axial direction or in a local area. Konjac flour is prone to forming dead corners in the tank, making it impossible to achieve all-round uniform mixing. This results in some materials being over-dried while others are under-dried, affecting the stability of product quality. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides an integrated device for drying and dispersing konjac powder to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] The konjac powder drying and dispersing integrated device includes a processing box, the bottom of which is arc-shaped, the top of which is provided with a feeding frame, the bottom of which is provided with a discharging frame, and the interior of which is provided with a dispersing mechanism.

[0009] The dispersing mechanism includes a motor fixedly installed on one side of the processing box. A rotating shaft is fixedly installed at the output end of the motor. One end of the rotating shaft is rotatably connected to the inner wall of the processing box. An inclined blade is fixedly installed on the surface of the rotating shaft. Multiple L-shaped stirring rods are fixedly installed on the surface of the rotating shaft. Multiple stirring bars are fixedly installed on the surface of the L-shaped stirring rods.

[0010] The surface of the processing box has a discharge port, and a plug plate is inserted into one side of the discharge port inside the processing box.

[0011] By adopting the above technical solution, the overall structure is compact, integrating the functions of dispersing and discharging, improving the convenience of operation and processing efficiency, and ensuring the stability of the quality of konjac powder processing.

[0012] As a further description of the above technical solution: a hot air blower is fixedly installed on one side of the processing box, and the output of the hot air blower is fixedly provided with a conveying pipe;

[0013] A distribution frame is provided through one end of the conveying pipe. The distribution frame is fixedly connected to the inner wall of the processing box. Multiple air outlets are provided through the bottom of the distribution frame.

[0014] By adopting the above technical solution, the hot air is evenly diffused and can fully contact the konjac powder that has been broken up in the processing box, which greatly improves the drying efficiency and uniformity. The hot air flow path is reasonably designed to reduce heat loss, reduce energy consumption, and ensure that the product moisture content meets the standards and the quality is stable.

[0015] As a further description of the above technical solution: the inside of the feeding frame is provided with a feeding mechanism, the feeding mechanism includes a fixed frame fixedly disposed on the inner wall of the feeding frame, a guide plate slidably disposed inside the fixed frame, and an inclined feeding plate fixedly disposed on one side of the guide plate;

[0016] Multiple electric telescopic rods are fixedly installed inside the feed frame, and the output end of the electric telescopic rods is fixedly connected to the surface of the guide plate.

[0017] The top of the feed frame is hinged with a sealing cover, and a handle is fixedly installed on the top of the sealing cover.

[0018] By adopting the above technical solution: the electric telescopic rod drives the guide plate to slide within the fixed frame, which can flexibly adjust the position of the inclined feed plate, accurately control the feeding speed and uniformity, avoid material accumulation, and the hinged sealing cover at the top of the feed frame with a handle can be opened for easy feeding while effectively isolating external impurities and ensuring the purity of konjac powder.

[0019] The technical effects and advantages of this utility model are as follows:

[0020] 1. By setting up a dispersing mechanism, compared with existing technologies, the combined design of inclined blades, L-shaped stirring rods and stirring bars can agitate konjac powder in all directions, thoroughly breaking up clumps and solving the problem of insufficient dispersing in traditional devices. At the same time, the arc-shaped structure at the bottom of the processing box and the air outlet of the distribution frame work together to form a circulating airflow in the box, which fully contacts the dispersed powder, improving drying efficiency. In addition, dispersing and drying are carried out simultaneously, eliminating the need for additional equipment for staged operation, shortening the production process, reducing energy consumption, and ensuring stable operation with minimal damage to the powder, thus ensuring uniform particle size and improving the quality and applicability of konjac powder for subsequent processing.

[0021] 2. By setting up a feeding mechanism, compared with existing technologies, the hinged sealing cover at the top of the feeding frame, combined with a handle, not only facilitates quick opening and material addition by operators, but also seals the device when not in operation, effectively preventing external impurities from entering and ensuring the purity of konjac powder. Moreover, the electric telescopic rod drives the guide plate to slide within the fixed frame, which can flexibly adjust the relative position of the inclined feeding plate, realizing the complete opening of the feeding frame or precise adjustment of the opening and closing degree. By controlling the position of the inclined feeding plate, the feeding speed and uniformity can be precisely controlled, avoiding the problems of accumulation or material interruption that occur with traditional manual feeding, reducing the burden of subsequent dispersing and drying, improving overall processing efficiency, reducing the intensity of manual operation, and enhancing the stability and reliability of the device operation. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0023] Figure 2 This is a schematic diagram of the overall frontal cross-sectional structure of this utility model.

[0024] Figure 3 This is a schematic diagram of the overall side cross-sectional structure of this utility model.

[0025] Figure 4 This is a schematic diagram of the disintegration mechanism of this utility model.

[0026] Figure 5 This is a schematic diagram of the feeding mechanism of this utility model.

[0027] The attached diagram is labeled as follows: 1. Processing box; 2. Feed frame; 3. Discharge frame; 4. Motor; 5. Rotating shaft; 6. Inclined blade; 7. L-shaped stirring rod; 8. Stirring rod; 9. Discharge port; 10. Insert plate; 11. Hot air blower; 12. Conveying pipe; 13. Distribution frame; 14. Air outlet hopper; 15. Fixing frame; 16. Guide plate; 17. Inclined feed plate; 18. Electric telescopic rod; 19. Sealing cover; 20. Handle. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] The embodiments disclosed in this application are as follows: Figure 1-3 The konjac powder drying and dispersing integrated device shown includes a processing box 1. The bottom of the processing box 1 is arc-shaped. A feeding frame 2 is provided through the top of the processing box 1. A discharging frame 3 is provided through the bottom of the processing box 1. A dispersing mechanism is provided inside the processing box 1.

[0030] The dispersing mechanism includes a motor 4 fixedly installed on one side of the processing box 1. A rotating shaft 5 is fixedly installed at the output end of the motor 4. One end of the rotating shaft 5 is rotatably connected to the inner wall of the processing box 1. An inclined blade 6 is fixedly installed on the surface of the rotating shaft 5. Multiple L-shaped stirring rods 7 are fixedly installed on the surface of the rotating shaft 5. Multiple stirring rods 8 are fixedly installed on the surface of the L-shaped stirring rods 7.

[0031] The surface of the processing box 1 is provided with a discharge port 9, and a plug plate 10 is inserted into one side of the discharge port 9 inside the processing box 1.

[0032] After the konjac powder enters the processing chamber 1, the motor 4 and the hot air blower 11 are started. When the motor 4 is working, its output end drives the rotating shaft 5 to rotate. The inclined blades 6 fixed on the surface of the rotating shaft 5, the multiple L-shaped stirring rods 7, and the multiple stirring rods 8 on the surface of the L-shaped stirring rods 7 rotate accordingly, and the konjac powder in the processing chamber 1 begins to be dispersed.

[0033] Driven continuously by motor 4, the inclined blade 6, L-shaped stirring rod 7, and stirring bar 8 continuously stir and disperse the konjac powder, ensuring that the konjac powder is fully agitated within the processing chamber 1. This guarantees that every portion of the konjac powder comes into contact with the hot air, ensuring uniform drying, and simultaneously breaking up any clumps of konjac powder into fine particles.

[0034] After the konjac powder has been dried and dispersed to the desired effect, the hot air blower 11 is turned off, and the motor 4 continues to run for a period of time to allow the konjac powder to gradually cool under stirring. Then the motor 4 is turned off, and the discharge operation is prepared. The operator pulls the insert plate 10 out of the processing box 1 and opens the discharge port 9. The processed konjac powder slides down the arc surface at the bottom of the processing box 1 under its own gravity and is discharged through the discharge port 9. Finally, it is collected by the discharge frame 3. After the discharge is completed, the insert plate 10 is reinserted into the processing box 1 and the discharge port 9 is closed, completing one drying and dispersing process of konjac powder.

[0035] Reference Figure 2-3 As shown, a hot air blower 11 is fixedly installed on one side of the processing box 1, and a conveying pipe 12 is fixedly installed at the output of the hot air blower 11.

[0036] A distribution frame 13 is provided through one end of the conveying pipe 12. The distribution frame 13 is fixedly connected to the inner wall of the processing box 1. Multiple air outlets 14 are provided through the bottom of the distribution frame 13.

[0037] At the same time, after the hot air blower 11 is started, the generated hot air is transported to the distribution frame 13 through the conveying pipe 12. After the hot air is evenly distributed in the distribution frame 13, it is blown into the processing box 1 through the multiple air outlets 14 set through the bottom of the distribution frame 13. The hot air comes into full contact with the dispersed konjac powder and dries the konjac powder. The arc-shaped design at the bottom of the processing box 1 is conducive to the circulation of hot air in the box and improves the drying efficiency.

[0038] Reference Figure 4-5 As shown, the inside of the feed frame 2 is provided with a feeding mechanism, which includes a fixed frame 15 fixedly installed on the inner wall of the feed frame 2, a guide plate 16 slidably installed inside the fixed frame 15, and an inclined feed plate 17 fixedly installed on one side of the guide plate 16.

[0039] Multiple electric telescopic rods 18 are fixedly installed inside the feed frame 2, and the output end of the electric telescopic rods 18 is fixedly connected to the surface of the guide plate 16.

[0040] A sealing cover 19 is hinged to the top of the feed frame 2, and a handle 20 is fixedly provided on the top of the sealing cover 19;

[0041] The operator opens the hinged sealing cover 19 at the top of the feed box 2 by holding the handle 20, in preparation for the subsequent addition of konjac powder;

[0042] Then, the electric telescopic rod 18 inside the feed frame 2 is activated. The output end of the electric telescopic rod 18 pushes the guide plate 16 to slide inside the fixed frame 15, thereby adjusting the position of the inclined feed plate 17 so that the two inclined feed plates 17 move relative to each other, completely opening the feed frame 2 and pouring the konjac powder to be processed into the feed frame 2. The konjac powder slides along the inclined feed plate 17 into the processing box 1. The feeding speed and uniformity can be controlled by adjusting the position of the inclined feed plate 17.

[0043] Working principle of this utility model:

[0044] This utility model is an integrated device for drying and dispersing konjac powder. When using the device, the operator opens the sealing cover 19 hinged at the top of the feed frame 2 by holding the handle 20, in preparation for the subsequent addition of konjac powder.

[0045] Then, the electric telescopic rod 18 inside the feed frame 2 is activated. The output end of the electric telescopic rod 18 pushes the guide plate 16 to slide inside the fixed frame 15, thereby adjusting the position of the inclined feed plate 17 so that the two inclined feed plates 17 move relative to each other, completely opening the feed frame 2 and pouring the konjac powder to be processed from the feed frame 2. The konjac powder slides along the inclined feed plate 17 into the processing box 1. The feeding speed and uniformity can be controlled by adjusting the position of the inclined feed plate 17.

[0046] Next, after the konjac powder enters the processing box 1, the motor 4 and the hot air blower 11 are started. When the motor 4 is working, its output end drives the rotating shaft 5 to rotate. The inclined blade 6 fixed on the surface of the rotating shaft 5, the multiple L-shaped stirring rods 7, and the multiple stirring rods 8 on the surface of the L-shaped stirring rods 7 rotate accordingly, and begin to break up the konjac powder in the processing box 1.

[0047] At the same time, after the hot air blower 11 is started, the generated hot air is delivered to the distribution frame 13 through the conveying pipe 12. After the hot air is evenly distributed in the distribution frame 13, it is blown into the processing box 1 through the multiple air outlets 14 set through the bottom of the distribution frame 13. The hot air comes into full contact with the dispersed konjac powder and dries the konjac powder. The arc design at the bottom of the processing box 1 is conducive to the circulation of hot air in the box and improves the drying efficiency.

[0048] Driven by the motor 4, the inclined blade 6, the L-shaped stirring rod 7 and the stirring rod 8 continuously stir and disperse the konjac powder, so that the konjac powder is fully turned over in the processing box 1, ensuring that each part of the konjac powder can come into contact with the hot air, ensuring uniform drying, and at the same time breaking up the clumps of konjac powder into fine particles.

[0049] After the konjac powder has been dried and dispersed to the desired effect, the hot air blower 11 is turned off, and the motor 4 continues to run for a period of time to allow the konjac powder to gradually cool under stirring. Then the motor 4 is turned off, and the discharge operation is prepared. The operator pulls the insert plate 10 out of the processing box 1 and opens the discharge port 9. The processed konjac powder slides down the arc surface at the bottom of the processing box 1 under its own gravity and is discharged through the discharge port 9. Finally, it is collected by the discharge frame 3. After the discharge is completed, the insert plate 10 is reinserted into the processing box 1 and the discharge port 9 is closed, completing one drying and dispersing process of konjac powder.

[0050] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An integrated device for drying and dispersing konjac powder, comprising a processing chamber (1), characterized in that: The bottom of the processing box (1) is arc-shaped, the top of the processing box (1) is provided with a feeding frame (2), the bottom of the processing box (1) is provided with a discharging frame (3), and the inside of the processing box (1) is provided with a dispersing mechanism. The dispersing mechanism includes a motor (4) fixedly installed on one side of the processing box (1). The output end of the motor (4) is fixedly provided with a rotating shaft (5). One end of the rotating shaft (5) is rotatably connected to the inner wall of the processing box (1). An inclined blade (6) is fixedly provided on the surface of the rotating shaft (5). A plurality of L-shaped stirring rods (7) are fixedly provided on the surface of the rotating shaft (5). A plurality of stirring rods (8) are fixedly provided on the surface of the L-shaped stirring rods (7). The surface of the processing box (1) is provided with a discharge port (9), and a plug plate (10) is inserted into one side of the discharge port (9) inside the processing box (1).

2. The integrated drying and dispersing device for konjac powder according to claim 1, characterized in that: A hot air blower (11) is fixedly installed on one side of the processing box (1), and a conveying pipe (12) is fixedly installed at the output of the hot air blower (11).

3. The integrated drying and dispersing device for konjac powder according to claim 2, characterized in that: A distribution frame (13) is provided through one end of the conveying pipe (12). The distribution frame (13) is fixedly connected to the inner wall of the processing box (1). Multiple air outlets (14) are provided through the bottom of the distribution frame (13).

4. The integrated drying and dispersing device for konjac powder according to claim 1, characterized in that: The feeding frame (2) is provided with a feeding mechanism inside. The feeding mechanism includes a fixed frame (15) fixedly installed on the inner wall of the feeding frame (2). A guide plate (16) is slidably installed inside the fixed frame (15). An inclined feeding plate (17) is fixedly installed on one side of the guide plate (16).

5. The integrated drying and dispersing device for konjac powder according to claim 4, characterized in that: Multiple electric telescopic rods (18) are fixedly installed inside the feed frame (2), and the output end of the electric telescopic rod (18) is fixedly connected to the surface of the guide plate (16).

6. The integrated drying and dispersing device for konjac powder according to claim 1, characterized in that: The top of the feed frame (2) is hinged with a sealing cover (19), and the top of the sealing cover (19) is fixedly provided with a handle (20).

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