Corrugated copper submarine cable and submarine cable production device
By designing automated wrinkled copper submarine cable production equipment, the problems of low efficiency and health risks in the argon arc welding process in the prior art are solved, efficient and safe submarine cable production are achieved, and the strength and corrosion resistance of the copper layer are improved.
Patent Information
- Application Number
- PCT/CN2024/125210
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-10-16
- Filing Date
- 2024-10-16
- Publication Date
- 2025-04-24
AI Technical Summary
In the production of wrinkled copper submarine cables, the argon arc welding process is unfavorable to the health of the operator and is inefficient, resulting in low production efficiency.
A wrinkled copper submarine cable production equipment is designed, including winding components and welding components, which drives the rotating and positioning rings through the motor to automate the winding and welding processes, reducing manual operation.
The production efficiency of wrinkled copper submarine cables is improved, the health risks of technicians are reduced, and the strength and corrosion resistance of the copper layer are enhanced through automated welding processes.
Smart Images

Figure CN2024125210_24042025_PF_FP_ABST
Abstract
Description
Corrugated copper submarine cable and submarine cable production equipment Technical Field
[0001] The invention belongs to the technical field of corrugated copper submarine cable production, in particular to a corrugated copper submarine cable and submarine cable production equipment. Background Art
[0002] Corrugated copper submarine cables are primarily used in marine environments as a medium for transmitting power and signals. They are characterized by their resistance to corrosion and damage from the marine environment, ensuring stable transmission of power and signals. These cables are available in various specifications and designs to meet diverse power and signal transmission needs. Their structure includes a core conductor, insulation layer, corrugated copper shield, and protective sheath.
[0003] In the existing technology for producing corrugated copper submarine cables, copper foil or copper wire is first wound around the circumference of the submarine cable using a winding machine, and then a technician performs corrugated copper processing on the wound submarine cable through manual argon arc welding, thereby forming a layer of wrinkled texture on the circumference of the submarine cable. This texture not only improves the strength and hardness of the material, but also enhances its corrosion resistance and conductivity.
[0004] There are still some problems in the actual application of the above scheme. During the process of argon arc welding performed by technicians, argon arc welding will generate strong arc light and a large amount of heat energy, which may have adverse effects on the health of the operators. In addition, when welding is performed by a large number of technicians, the welding speed is relatively slow and the efficiency is low, which will make the production efficiency of corrugated copper submarine cables low.
[0005] To this end, the present invention provides a corrugated copper submarine cable and submarine cable production equipment.
[0006] Summary of the Invention
[0007] Therefore, the technical problem to be solved by the present invention is to overcome the existing technology.
[0008] In order to solve the above technical problems, the present invention provides a corrugated copper submarine cable and submarine cable production equipment.
[0009] In one embodiment of the present invention, a corrugated copper submarine cable comprises: a plurality of water-blocking conductors, the circumferential surface of each water-blocking conductor is covered with a conductor shielding layer, the circumferential surface of the conductor shielding layer is covered with an insulating layer, the circumferential surface of the insulating layer is covered with an insulating shielding layer, the circumferential surface of the insulating shielding layer is covered with a longitudinal water-blocking layer, the circumferential surface of the longitudinal water-blocking layer is covered with a metal shielding layer, the circumferential surface of the metal shielding layer is also covered with a longitudinal water-blocking layer, that is, the metal shielding layer is arranged between two layers of longitudinal water-blocking layers, a non-metallic sheath is covered on the circumferential surface of the longitudinal water-blocking layer on the circumferential surface of the metal shielding layer, the circumferential surfaces of the plurality of water-blocking conductors are covered with inner sheaths, a filler is filled between the water-blocking conductor and the inner sheath, a plurality of optical cables are arranged between the fillers, the circumferential surface of the inner sheath is covered with a metal armor, and the circumferential surface of the metal armor is covered with an outer sheath.
[0010] A corrugated copper submarine cable production device includes a workbench and a fixed chamber disposed in the middle of the upper surface of the workbench. A fixed tube is passed through the fixed chamber. A winding assembly is disposed on the circumferential surface of one end of the fixed tube. The winding assembly includes a rotating ring rotatably disposed on the circumferential surface of the fixed tube. The rotating ring is driven to rotate by a motor disposed in the fixed chamber.
[0011] Two connecting shafts fixedly connected to the circumferential surface of the rotating ring, each connecting shaft having an end away from the rotating ring rotatably connected to a winding disk, wherein a large amount of copper foil or copper wire is wound on the winding disk;
[0012] And a welding bin is arranged on one side of the fixed bin, a welding assembly is arranged in the welding bin, and the welding assembly includes two support frames, the top ends of the two support frames are fixedly connected to limit rings, a positioning ring is rotatably arranged between the two limit rings, and the inner wall of the positioning ring is fixedly connected to a plurality of arc welding heads, and the plurality of arc welding heads are distributed in a circular array along the inner wall of the positioning ring, and are used to perform argon arc welding on submarine cables wrapped with copper foil or copper wire, thereby forming a wrinkle texture.
[0013] In one embodiment of the present invention, the end of the connecting shaft away from the rotating ring is threadedly connected to a screw, the circumferential surface of the screw is fixedly connected to a retaining ring, and the circumferential surface of the connecting shaft is fixedly connected to a first disc, and the winding disc is rotatably arranged between the retaining ring and the first disc to limit the winding disc.
[0014] In one embodiment of the present invention, two support columns are chained between the fixed bin and the welding bin, and the two support columns are symmetrically arranged on both sides of the submarine cable. Each support column is fixedly connected to the workbench, and the top of the support column is fixedly connected to an electric push rod. The output end of the electric push rod is fixedly connected to a limiting semi-ring, which is used to assist in the winding of copper foil or copper wire, and clamp the copper foil or copper wire so that the winding does not deviate.
[0015] In one embodiment of the present invention, the welding assembly also includes a base arranged inside the welding bin, and two first motors are fixedly connected to the upper surface of the base. The output end of each first motor is fixedly connected to a cam, and the circumferential surface of the positioning ring is fixedly connected with a first gear tooth adapted to the cam, and the cam is used to drive the positioning ring to rotate reciprocatingly.
[0016] In one embodiment of the present invention, a plurality of guide columns are fixedly connected on both sides of the positioning ring, and a first groove is provided at the position of each limit ring corresponding to the guide column. When the positioning ring rotates, the guide column is driven to slide in the first groove. A plurality of air outlets are provided at one end of each arc welding head in the positioning ring close to the submarine cable. The air outlets are used to spray out rare gas argon to prevent copper oxidation during arc welding.
[0017] In one embodiment of the present invention, a plurality of fixed blocks are fixedly connected to one side of a limit ring close to the welding chamber outlet, each fixed block is inclined toward the submarine cable at a certain angle, a second motor is fixedly connected to the upper surface of each fixed block, and a fan is fixedly connected to the output end of each second motor for cooling the submarine cable after arc welding.
[0018] In one embodiment of the present invention, a cleaning assembly is provided on a side of the other limiting ring close to the fixed bin, and the cleaning assembly includes a fixing plate fixed to the side of the limiting ring;
[0019] Rotate a hydraulic cylinder connected to the surface of the fixed plate;
[0020] A guide block is fixedly connected to the output end of the hydraulic cylinder, and a groove block is provided at the position of the limit ring corresponding to the guide block, and the guide block slides in the groove block;
[0021] Two positioning blocks are fixed to the side of the limit ring, each positioning block is rotatably connected to an adjusting rod, and the two adjusting rods are fixed to the same guide plate. One end of the guide plate is fixed to the limit block, and a cleaning wheel is rotatably set inside the limit block. The cleaning wheel is used to clean oil stains and the like on the cable after the copper wire is wrapped, to prevent other chemical reactions from occurring during argon arc welding, which affects the strength of the wrinkled copper.
[0022] In one embodiment of the present invention, the ends of the two adjusting rods away from the guide plate are rotatably connected to the limiting wheels, so that after the cleaning wheel abuts against the submarine cable, the limiting wheels will also abut against the submarine cable to limit the submarine cable and prevent the submarine cable from shaking during arc welding.
[0023] In one embodiment of the present invention, a support plate is fixedly connected to one end of the workbench, a positioning assembly is fixedly connected to the middle of the support plate, and the positioning assembly includes a positioning tube that rotates and passes through the middle of the support plate;
[0024] A fixing ring is fixedly connected to one side of the positioning tube, and a plurality of positioning frames are rotatably arranged between the positioning tube and the fixing ring;
[0025] Rotate a plurality of positioning shafts that penetrate the fixing ring, wherein the positioning shafts penetrate the fixing ring and are rotatably connected to the positioning frame, and the positioning shafts are used to limit the positioning frame;
[0026] A connecting rod is slidably connected in each positioning frame, and a plurality of fixed rods are fixed to the surface of the support plate. The fixed rods are rotatably connected to the connecting rods. The number of the fixed rods and the connecting rods corresponds to that of the fixing rods. The ends of each connecting rod close to each other are rotatably connected with a universal ball. The universal ball is used for the transmission and clamping of the submarine cable, and has a concentric positioning effect on the transmission of the submarine cable, and the universal ball will not hinder the transmission of the submarine cable, which facilitates the subsequent winding work. A plurality of second gear teeth are fixed to the circumferential surface of the positioning tube, and a first gear meshing with the second gear teeth is rotatably provided in the support plate. A rotating handle is fixed to one side of the first gear, and the rotating handle passes through one side of the fixed plate and is fixed to the first gear inside for controlling the rotation of the positioning tube.
[0027] In one embodiment of the present invention, a plurality of water-blocking conductors are included, and the circumferential surface of each water-blocking conductor is covered with a conductor shielding layer, the circumferential surface of the conductor shielding layer is covered with an insulating layer, the circumferential surface of the insulating layer is covered with an insulating shielding layer, the circumferential surface of the insulating shielding layer is covered with a longitudinal water-blocking layer, the circumferential surface of the longitudinal water-blocking layer is covered with a metal shielding layer, and the circumferential surface of the metal shielding layer is also covered with a longitudinal water-blocking layer, that is, the metal shielding layer is arranged between two layers of longitudinal water-blocking layers, and a non-metallic sheath is covered on the circumferential surface of the longitudinal water-blocking layer on the circumferential surface of the metal shielding layer. The circumferential surfaces of several of the water-blocking conductors are covered with inner sheaths, a filler is filled between the water-blocking conductor and the inner sheath, and several optical cables are arranged between the fillers. The circumferential surface of the inner sheath is covered with metal armor, and the circumferential surface of the metal armor is covered with an outer sheath for protecting the submarine cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.
[0029] FIG1 is a perspective view of a first embodiment of the present invention;
[0030] FIG2 is an enlarged view of point A in FIG1 of the present invention;
[0031] FIG3 is a schematic diagram of the internal structure of the welding chamber of the present invention;
[0032] FIG4 is an enlarged view of point B in FIG3 of the present invention;
[0033] FIG5 is a schematic structural diagram of a positioning assembly of the present invention;
[0034] FIG6 is a schematic structural diagram of a welding assembly according to the present invention;
[0035] FIG7 is a schematic structural diagram of an arc welding head according to the present invention;
[0036] FIG8 is a schematic diagram of the right side of the first embodiment of the present invention;
[0037] FIG9 is a schematic structural diagram of a cleaning assembly according to the present invention;
[0038] FIG10 is a schematic cross-sectional view of the corrugated copper submarine cable of the present invention;
[0039] Description of the accompanying drawings: 1. workbench; 2. fixed warehouse;
[0040] 3. Welding chamber; 31. Base; 32. First motor; 33. Cam; 34. Support frame; 35. Positioning ring; 351. Air outlet; 36. Arc welding head; 37. Limiting ring; 38. First trough; 39. Guide column; 310. First gear; 311. Fixing block; 312. Second motor; 313. Fan body;
[0041] 4. Support plate; 41. Positioning tube; 42. Fixing ring; 43. Positioning shaft; 44. Positioning frame; 45. Connecting rod; 46. Second gear; 47. First gear; 48. Rotating handle; 49. Universal ball; 410. Fixing rod;
[0042] 5. Rotating ring; 51. Fixed tube; 52. Connecting shaft; 53. First disc; 54. Winding disc; 55. Screw; 56. Snap ring;
[0043] 6. Submarine cables;
[0044] 7. Support column; 71. Electric push rod; 72. Limiting half ring;
[0045] 8. Fixed plate; 81. Hydraulic cylinder; 82. Guide block; 83. Limit block; 84. Cleaning wheel; 85. Positioning block; 86. Adjusting rod; 87. Limit wheel; 88. Guide plate; 89. Groove block;
[0046] 9. Water-blocking conductor; 91. Conductor shielding layer; 92. Insulation layer; 93. Insulation shielding layer; 94. Longitudinal water-blocking layer; 95. Metal shielding layer; 96. Non-metallic sheath; 97. Filler; 98. Inner sheath; 99. Metal armor; 910. Outer sheath; 911. Optical cable. DETAILED DESCRIPTION
[0047] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.
[0048] Example 1
[0049] As shown in Figure 10, a corrugated copper submarine cable includes several water-blocking conductors 9, each of which is sheathed on a circumferential surface with a conductor shielding layer 91, the circumferential surface of the conductor shielding layer 91 is sheathed on a circumferential surface with an insulating layer 92, the circumferential surface of the insulating layer 92 is sheathed on a circumferential surface with an insulating shielding layer 93, the circumferential surface of the insulating shielding layer 93 is sheathed on a circumferential surface with a longitudinal water-blocking layer 94, the circumferential surface of the longitudinal water-blocking layer 94 is sheathed on a circumferential surface with a metal shielding layer 95, and the circumferential surface of the metal shielding layer 95 is also sheathed on a circumferential surface with a longitudinal water-blocking layer 94, i.e., a metal shielding layer. 95 is arranged between two layers of longitudinal water-blocking layers 94, and a non-metallic sheath 96 is provided on the circumferential surface of the longitudinal water-blocking layer 94 on the circumferential surface of the metal shielding layer 95. The circumferential surfaces of several of the water-blocking conductors 9 are provided with inner sheaths 98. Fillers 97 are filled 97 between the water-blocking conductors 9 and the inner sheaths 98. Several optical cables 911 are provided between the fillers 97. The circumferential surface of the inner sheath 98 is provided with a metal armor 99, and the circumferential surface of the metal armor 99 is provided with an outer sheath 910 for protecting the submarine cable.
[0050] Specifically: Water-blocking conductor 9: uses enameled wire or oxidized wire as the conductor monofilament, uses water-blocking yarn inside the conductor, uses semi-conductive seawater-resistant water-blocking tape between each conductor layer, and uses a layer of semi-conductive water-resistant binding tape + a layer of semi-conductive terephthalate tape outside the conductor; conductor shielding layer 91: uses semi-conductive cross-linked material; insulation layer 92: uses water-tree resistant cross-linked polyethylene insulation, and adds water-tree inhibitors to improve the insulation's resistance to water-tree aging; insulation shielding layer 93: uses semi-conductive cross-linked material; longitudinal water-blocking layer 94: uses semi-conductive water-resistant tape as a water-blocking buffer layer; metal shielding layer 95: uses corrugated copper as the metal shield , replacing the lead sheath used in traditional submarine cables to meet users' requirements for short-circuit current; non-metallic sheath 96: HDPE sheath or semi-conductive polyethylene is used, determined according to the line length; filling 97: environmentally friendly filling 97 material is used, and the outer frame material is PE to improve the hardness and mechanical properties of the filling 97. The middle filling 97 is made of low-density material to reduce the weight of the submarine cable; inner sheath 98: HDPE sheath is used; metal armor 99: double-layer galvanized steel wire or multi-layer galvanized steel wire is used to improve the mechanical properties of the submarine cable; outer sheath 910: HDPE sheath is used; optical cable 911: optical cable 911 is used to transmit signals.
[0051] Example 2
[0052] 1 to 10 , comparative example 1, another embodiment of the present invention is as follows:
[0053] 1 and 2, a corrugated copper submarine cable production device according to an embodiment of the present invention includes a workbench 1, and also includes a fixed warehouse 2 arranged in the middle of the upper surface of the workbench 1, a fixed tube 51 is passed through the interior of the fixed warehouse 2, and a winding assembly is provided on the circumferential surface of one end of the fixed tube 51. The winding assembly includes a rotating ring 5 rotatably arranged on the circumferential surface of the fixed tube 51, and the rotating ring 5 is driven to rotate by a motor provided inside the fixed warehouse 2; two connecting shafts 52 fixed to the circumferential surface of the rotating ring 5, and each connecting shaft 52 is rotatably connected to the winding assembly at one end away from the rotating ring 5. A winding drum 54, on which a large amount of copper foil or copper wire is wound; and a welding bin 3 arranged on one side of the fixed bin 2, wherein a welding assembly is arranged in the welding bin 3, and the welding assembly includes two support frames 34, the top ends of the two support frames 34 are fixedly connected to limit rings 37, and a positioning ring 35 is rotatably arranged between the two limit rings 37, and the inner wall of the positioning ring 35 is fixedly connected to a plurality of arc welding heads 36, and the plurality of arc welding heads 36 are distributed in a circular array along the inner wall of the positioning ring 35, and are used to perform argon arc welding on the submarine cable 6 wrapped with copper foil or copper wire, thereby forming a wrinkle texture.
[0054] Specifically, when adding corrugated copper shielding wire to the twisted submarine cable 6, the submarine cable 6 will first be moved by the traction of the traction machine, and the traction machine will drive the submarine cable 6 to rotate. The traction machine is an existing traction device. One end of the stranded submarine cable 6 is fixed to the traction machine, and the traction machine can drive the submarine cable 6 to move. Then the winding assembly can wind the copper foil or copper wire on the circumferential surface of the submarine cable 6, and continuously wind the copper foil or copper wire on the circumferential surface of the moving submarine cable 6. After the winding is completed, the submarine cable 6 will enter the welding chamber 3, and a positioning ring 35 is provided for rotation in the welding chamber 3. There are several arc welding heads 36 distributed in a circular array on the inner wall of the positioning ring 35. The arc welding heads 36 are in contact with the circumferential surface of the sea blue, so that the copper foil or copper wire can be wrinkled. The processing of the wrinkle texture can greatly improve the strength and corrosion resistance of the copper layer, thereby better protecting the internal submarine cable 6, and saving a large number of technicians from slowly performing argon arc welding on the submarine cable 6. The setting of the welding chamber only requires technicians to repair the welding defects. The welding chamber 3 indirectly protects the health of the technicians, because long-term argon arc welding will affect people's health.
[0055] As shown in Figure 2, the connecting shaft 52 of the present invention is threadedly connected to a screw 55 at one end away from the rotating ring 5, and the circumferential surface of the screw 55 is fixedly connected to a retaining ring 56, and the circumferential surface of the connecting shaft 52 is fixedly connected to a first disc 53, and the winding disc 54 is rotatably arranged between the retaining ring 56 and the first disc 53 for limiting the winding disc 54.
[0056] Specifically, when producing and processing the submarine cable 6, it is first necessary to place the winding disk 54 with copper foil or copper wire between the clamping ring 56 and the first disc 53. First, turn out the screw 55, and then put the winding sleeve on the connecting shaft 52. The winding disk 54 will now be placed on the first disc 53, and then the screw 55 and the connecting shaft 52 are threaded together. When the screw 55 is tightened to the tightest, the winding disk 54 is also set between the clamping ring 56 and the first disc 53. The clamping ring 56 will not exert an extrusion force on the winding disk 54. In this way, the winding disk 54 can be rotated and set on the connecting shaft 52, which is convenient for winding the copper foil or copper wire.
[0057] 3 and 4 , two support columns 7 are provided between the fixing bin 2 and the welding bin 3 of the present invention. The two support columns 7 are symmetrically arranged on both sides of the submarine cable 6. Each support column 7 is fixedly connected to the workbench 1. The top of the support column 7 is fixedly connected to an electric push rod 71. The output end of the electric push rod 71 is fixedly connected to a limiting semi-ring 72, which is used to assist in the winding of copper foil or copper wire, and to clamp the copper foil or copper wire so that the winding does not deviate.
[0058] Specifically, when the winding assembly winds the copper foil or copper wire onto the submarine cable 6, two support columns 7 are set between the fixing chamber 2 and the welding chamber 3. The two support columns 7 are symmetrically arranged on both sides of the submarine cable 6. During the winding process of the copper foil or copper wire, the electric push rods 71 at the top of the two support columns 7 will push the limiting semi-rings 72 fixed to their output ends to move to a position close to the submarine cable 6. The circular ring formed by the two limiting semi-rings 72 is smaller than the diameter of the submarine cable 6. The two limiting semi-rings 72 can play a role in combing and correcting the copper foil when the copper foil or copper wire is wound. Because the copper foil is in a tape-like style and is easy to deflect, the limiting semi-rings 72 assist the winding assembly in winding, thereby improving the winding efficiency and quality.
[0059] As shown in Figure 3, the welding assembly of the present invention also includes a base 31 arranged inside the welding bin 3. Two first motors 32 are fixedly connected to the upper surface of the base 31. The output end of each first motor 32 is fixedly connected to a cam 33. The circumferential surface of the positioning ring 35 is fixedly connected with a first gear tooth 310 adapted to the cam 33. The cam 33 is used to drive the positioning ring 35 to rotate reciprocatingly.
[0060] Specifically, after the winding machine wraps the copper foil or copper wire around the submarine cable 6, the submarine cable 6 enters the welding chamber 3 under the traction of the traction machine, and the two first motors 32 are started to drive the cam 33 fixed to the output end thereof. The cam 33 engages with the first gear 310 fixed to the circumferential surface of the positioning ring 35. The rotation of the cam 33 drives the positioning ring 35 to continue to rotate back and forth, and then the several arc welding heads 36 on the inner wall of the positioning ring 35 weld the copper foil or copper wire on the circumferential surface of the submarine cable 6 to form a wrinkle texture. During the reciprocating rotation process, the submarine cable 6 rotates to a certain extent, so that the wrinkle copper texture formed on the circumferential surface of the submarine cable 6 has a certain periodicity, which increases the strength of the wrinkle copper to a certain extent and enhances the protection of the submarine cable 6.
[0061] 6 and 7 , a plurality of guide posts 39 are fixedly connected to both sides of the positioning ring 35 of the present invention. A first groove 38 is provided at the position of each limiting ring 37 corresponding to the guide post 39. The rotation of the positioning ring 35 drives the guide post 39 to slide in the first groove 38. A plurality of air outlet holes 351 are provided at one end of each arc welding head 36 in the positioning ring 35 close to the submarine cable 6. The air outlet holes 351 are used to spray rare gas argon to prevent copper oxidation during arc welding.
[0062] Specifically, when the positioning ring 35 is driven to rotate by the cam 33, a first groove 38 is opened on the side where the two limit rings 37 are close to each other, and then a plurality of guide columns 39 fixed to the circumferential surface of the positioning ring 35 will slide in the first groove 38, so that the positioning ring 35 can rotate between the two limit rings 37, and at the same time support the positioning ring 35 so that it can be erected between the two limit rings 37. When the arc welding head 36 in the positioning ring 35 performs argon arc welding on the submarine cable 6, a plurality of air outlet holes 351 are opened on the circumferential surface of the arc welding head 36 close to the end of the submarine cable 6. The air outlet holes 351 are used to spray rare gas argon, thereby protecting the molten copper from oxidation with the air when arc welding is performed on the copper foil or copper wire.
[0063] 6 , a plurality of fixed blocks 311 are fixedly connected to one side of a limiting ring 37 of the present invention near the outlet of the welding chamber 3. Each fixed block 311 is inclined at a certain angle toward the submarine cable 6. A second motor 312 is fixedly connected to the upper surface of each fixed block 311. A fan body 313 is fixedly connected to the output end of each second motor 312 for cooling the submarine cable 6 after arc welding.
[0064] Specifically, after the welding of the corrugated copper shielding layer of the submarine cable 6 is completed in the welding chamber 3, the limit ring 37 is pulled out, and the limit ring 37 close to the outlet of the welding chamber 3 is fixedly connected to a plurality of second motors 312 on its side close to the outlet of the welding chamber 3. The second motor 312 is fixedly connected to the upper surface of the inclined fixed block 311. The inclination of the fixed block 311 is to enable the second motor to face the submarine cable 6, so that the submarine cable 6 after arc welding can be physically cooled. Because the corrugated copper after arc welding has a high temperature, cooling it directly by spraying water will affect the hardness of the corrugated copper and the quality of the submarine cable 6. If cooling is not performed, the winding equipment may be damaged during the winding process, so the submarine cable 6 after arc welding is processed by physical cooling.
[0065] 5 to 9 , in this embodiment, a cleaning assembly is provided on one side of another limit ring 37 close to the fixed bin 2, and the cleaning assembly includes a fixed plate 8 fixedly connected to the side of the limit ring 37; a hydraulic cylinder 81 rotatably connected to the surface of the fixed plate 8; a guide block 82 fixedly connected to the output end of the hydraulic cylinder 81, and a groove block 89 is provided at the position of the limit ring 37 corresponding to the guide block 82, and the guide block 82 slides in the groove block 89; two positioning blocks 85 fixedly connected to the side of the limit ring 37, each positioning block 85 is rotatably connected to an adjusting rod 86, and the two adjusting rods 86 are fixedly connected to the same guide plate 88, and one end of the guide plate 88 is fixedly connected to the limit block 83, and a cleaning wheel 84 is rotatably provided inside the limit block 83. The cleaning wheel 84 is used to clean oil stains and the like on the cable after the copper wire is wrapped, so as to prevent other chemical reactions from occurring during argon arc welding and affecting the strength of the wrinkled copper.
[0066] Specifically, a cleaning assembly is provided on one side of the limit ring 37 close to the fixing bin to prevent the copper foil or copper wire from being contaminated with oil stains or other dirt during storage, which may affect the arc welding effect of the copper foil or copper wire during welding. When the wound submarine cable 6 is pulled to the position of the cleaning assembly, the hydraulic cylinder 81 is started at this time. The hydraulic cylinder 81 will drive the guide block 82 fixed to its output end, so that the guide block 82 squeezes the guide plate 88 out of the groove block 89, and then the guide plate 88 can be rotated under the limit of the positioning block 85 through the adjusting rods 86 fixed on both sides, and the guide plate 88 drives the limit block fixed on the side to move. The movement of the limit block 83 enables the cleaning wheel 84 to abut against the submarine cable 6. The cleaning wheel 84 mainly cleans the copper foil or copper wire wrapped around the submarine cable 6 through the sponge layer adhered to its circumferential surface.
[0067] 9 , the two adjusting rods 86 of the present invention are rotatably connected to the limiting wheel 87 at one end away from the guide plate 88. After the cleaning wheel 84 abuts against the submarine cable 6, the limiting wheel 87 will also abut against the submarine cable 6 to limit the submarine cable 6, thereby preventing the submarine cable 6 from shaking during arc welding.
[0068] Specifically, when the cleaning wheel 84 abuts against the submarine cable 6, the adjusting rods 86 rotating on both sides of the guide plate 88 will also rotate, and the limiting wheel 87 arranged at one end of the adjusting rod 86 will abut against the submarine cable 6, thereby clamping and fixing the submarine cable 6, so that the submarine cable 6 keeps moving concentrically and prevents it from shaking, which affects the welding effect in the welding groove.
[0069] 1 and 5 , a support plate 4 is fixedly connected to one end of the workbench 1 of the present invention, a positioning assembly is fixedly connected to the middle of the support plate 4, and the positioning assembly includes a positioning tube 41 that rotates through the middle of the support plate 4; a fixing ring 42 is fixed to one side of the positioning tube 41, and a plurality of positioning frames 44 are rotatably provided between the positioning tube 41 and the fixing ring 42;
[0070] Several positioning shafts 43 that rotate through the fixing ring 42, the positioning shafts 43 pass through the fixing ring 42 and are rotatably connected to the positioning frame 44, and the positioning shafts 43 are used to limit the positioning frame 44; a connecting rod 45 is slidably connected in each positioning frame 44, and a plurality of fixing rods 410 are fixed to the surface of the support plate 4, and the fixing rods 410 and the connecting rods 45 are rotatably connected. The number of the fixing rods 410 and the connecting rods 45 corresponds to that of the fixing rods 410, and each connecting rod 45 is rotatably connected to a universal ball 49 at one end close to each other. The universal ball 49 is used for the transmission and clamping of the submarine cable 6, and has the effect of concentric positioning of the transmission of the submarine cable 6, and the universal ball 49 will not hinder the transmission of the submarine cable 6, which is convenient for subsequent winding work.
[0071] Specifically, when the submarine cable 6 is transmitted through the support plate 4, in order to better concentrically position the submarine cable 6 and prevent it from deflecting, the positioning tube 41 is first rotated. The rotation of the positioning tube 41 can drive the positioning frame 44 rotatably arranged between the positioning tube 41 and the fixing ring 42 to rotate, and the positioning tube 41 itself is rotatably arranged between the positioning tube 41 and the fixing ring 42, but because the connecting rod 45 is rotatably connected to the fixing rod 410, the fixing rod 410 is fixed to the surface of the support plate 4, so that the connecting rod 45 can only slide and rotate in the fixing frame. Therefore, after rotating the positioning tube 41, the connecting rod 45 can be adjusted to rotate in the positioning tube 41 and the fixing ring 42, and then the submarine cable 6 is limited, but it will not be clamped, because the end of the connecting rod 45 close to each other is rotatably provided with a universal ball 49, and the universal ball 49 can not affect the transportation of the submarine cable 6 when a large clamping force is applied to the submarine cable 6, and can also achieve the concentric clamping and limiting of the submarine cable 6.
[0072] 5, the circumferential surface of the positioning tube 41 of the present invention is fixed with a plurality of second gear teeth 46, and a first gear 47 meshing with the second gear teeth 46 is rotatably provided in the fixing plate 8. A rotating handle 48 is fixed to one side of the first gear 47. The rotating handle 48 passes through one side of the support plate 4 and is fixed to the first gear 47 inside. It is used to control the rotation of the positioning tube 41 and directly rotate the positioning tube 41. After clamping the submarine cable 6, the positioning tube 41 cannot be effectively fixed, which will affect the limiting effect. Therefore, by rotating the handle 48 , the first gear 47 and the second gear teeth 46. Turning the handle 48 will drive the first gear 47. The first gear 47 is rotatably arranged in the internal cavity of the support plate 4. The rotation of the first gear 47 can drive the second gear teeth 46 engaged therewith. The second gear teeth 46 are fixed to the circumferential surface of the positioning tube 41, and the positioning tube 41 can rotate within the support plate 4, so it can drive the positioning tube 41 to rotate, and through the meshing and clamping of the first gear 47 and the second gear teeth 46, the limit of the submarine cable 6 can be adjusted more stably.
[0073] Working principle: when adding corrugated copper shielding wire to the twisted submarine cable 6, the submarine cable 6 will first be moved by the traction of the traction machine, and the traction machine will drive the submarine cable 6 to rotate. The traction machine is an existing traction device. One end of the stranded submarine cable 6 is fixed to the traction machine, and the traction machine can drive the submarine cable 6 to move. Then the winding assembly can wind copper foil or copper wire on the circumferential surface of the submarine cable 6. First, the winding disk 54 with copper foil or copper wire needs to be placed between the clamping ring 56 and the first disc 53. Before winding, first turn out the screw 55, and then put the winding sleeve on the connecting shaft 52. The winding disk 54 will be placed on the first disc 53 at this time, and then the screw 55 is threaded together with the connecting shaft 52. When the screw 55 is tightened to the tightest, the winding disk 54 is also set between the clamping ring 56 and the first disc 53, and the clamping ring 56 will not exert force on the winding disk 54 The extrusion pressure can make the winding drum 54 rotate on the connecting shaft 52, which is convenient for the winding of copper foil or copper wire, and then continuously wind the copper foil or copper wire around the circumferential surface of the submarine cable 6. After winding, the submarine cable 6 will enter the welding chamber 3. A positioning ring 35 is arranged to rotate in the welding chamber 3. A plurality of arc welding heads 36 are distributed in a circumferential array on the inner wall of the positioning ring 35. The arc welding heads 36 abut against the circumferential surface of the submarine cable, so that the copper foil or copper wire can be wrinkled. The processing of the wrinkle texture can greatly improve the strength and corrosion resistance of the copper layer, thereby better protecting the internal submarine cable 6 and saving a large number of technicians from slowly performing argon arc welding on the submarine cable 6. The setting of the welding storage only requires technicians to repair the welding defects. The welding chamber 3 indirectly protects the health of the technicians, because long-term argon arc welding will affect people's health.
[0074] After the winding machine wraps the copper foil or copper wire around the submarine cable 6, the submarine cable 6 enters the welding chamber 3 under the traction of the traction machine, and the two first motors 32 are started to drive the cam 33 fixed to the output end thereof. The cam 33 is engaged with the first gear 310 fixed to the circumferential surface of the positioning ring 35. The rotation of the cam 33 drives the positioning ring 35 to continue to rotate back and forth, and then the several arc welding heads 36 on the inner wall of the positioning ring 35 are welded to the copper foil or copper wire on the circumferential surface of the submarine cable 6 to produce a wrinkle texture. During the reciprocating rotation process, the submarine cable 6 rotates to a certain extent, so that the wrinkle copper texture formed on the circumferential surface of the submarine cable 6 has a certain periodicity, which increases the strength of the wrinkle copper to a certain extent and enhances the protection of the submarine cable 6. At the same time, the limit ring 37 near the fixing chamber is welded. A cleaning assembly is provided on one side to prevent the copper foil or copper wire from being contaminated with oil or other dirt during storage, which may affect the arc welding effect of the copper foil or copper wire during welding. When the wound submarine cable 6 is pulled to the position of the cleaning assembly, the hydraulic cylinder 81 is started at this time. The hydraulic cylinder 81 will drive the guide block 82 fixed to its output end, so that the guide block 82 squeezes the guide plate 88 out of the groove block 89, and then the guide plate 88 can be rotated under the limit of the positioning block 85 through the adjusting rods 86 fixed on both sides, and the guide plate 88 drives the limit block fixed on the side to move. The movement of the limit block 83 enables the cleaning wheel 84 to abut against the submarine cable 6. The cleaning wheel 84 mainly cleans the copper foil or copper wire wrapped around the submarine cable 6 through the sponge layer adhered to its circumferential surface.
[0075] Finally, after the submarine cable 6 completes the welding of the corrugated copper shielding layer in the welding chamber 3, the limit ring 37 is pulled out, and the limit ring 37 close to the outlet of the welding chamber 3 is fixedly connected to a plurality of second motors 312 on its side close to the outlet of the welding chamber 3. The second motor 312 is fixedly connected to the upper surface of the inclined fixed block 311. The inclination of the fixed block 311 enables the second motor to face the submarine cable 6, so that the submarine cable 6 after arc welding can be physically cooled. Because the corrugated copper after arc welding has a high temperature, cooling it directly by spraying water will affect the hardness of the corrugated copper and the quality of the submarine cable 6. If cooling is not performed, the winding equipment may be damaged during the winding process, so the submarine cable 6 after arc welding is processed by physical cooling.
[0076] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A corrugated copper submarine cable, characterized in that: The invention comprises a plurality of water-blocking conductors (9), wherein the circumferential surface of each water-blocking conductor (9) is covered with a conductor shielding layer (91), the circumferential surface of the conductor shielding layer (91) is covered with an insulating layer (92), the circumferential surface of the insulating layer (92) is covered with an insulating shielding layer (93), the circumferential surface of the insulating shielding layer (93) is covered with a longitudinal water-blocking layer (94), the circumferential surface of the longitudinal water-blocking layer (94) is covered with a metal shielding layer (95), and the circumferential surface of the metal shielding layer (95) is also covered with the longitudinal water-blocking layer (94), that is, the metal shielding layer (95) is provided A non-metallic sheath (96) is sleeved on the circumferential surface of the longitudinal water-blocking layer (94) between two longitudinal water-blocking layers (94) and on the circumferential surface of the metal shielding layer (95); an inner sheath (98) is sleeved on the circumferential surface of a plurality of the water-blocking conductors (9); a filler (97) is filled between the water-blocking conductors (9) and the inner sheath (98); a plurality of optical cables (911) are arranged between the fillers (97); a metal armor (99) is sleeved on the circumferential surface of the inner sheath (98); and an outer sheath (910) is sleeved on the circumferential surface of the metal armor (99).
2. A corrugated copper submarine cable production equipment, characterized in that: The invention comprises a workbench (1), and also comprises a fixed bin (2) arranged in the middle of the upper surface of the workbench (1), a fixed tube (51) passing through the interior of the fixed bin (2), a winding assembly being arranged on the circumferential surface of one end of the fixed tube (51), the winding assembly comprising a rotating ring (5) rotatably arranged on the circumferential surface of the fixed tube (51), and the rotating ring (5) is driven to rotate by a motor arranged inside the fixed bin (2); Two connecting shafts (52) are fixedly connected to the circumferential surface of the rotating ring (5), and one end of each connecting shaft (52) away from the rotating ring (5) is rotatably connected to a winding disk (54), and the winding disk (54) is wound with copper foil or copper wire; and a welding chamber (3) arranged on one side of the fixed chamber (2), wherein a welding assembly is arranged in the welding chamber (3), wherein the welding assembly comprises two support frames (34), wherein the top ends of the two support frames (34) are fixedly connected to limit rings (37), wherein a positioning ring (35) is rotatably arranged between the two limit rings (37), wherein the inner wall of the positioning ring (35) is fixedly connected to a plurality of arc welding heads (36), wherein the plurality of arc welding heads (36) are distributed in a circular array along the inner wall of the positioning ring (35), and are used for performing argon arc welding on a submarine cable (6) wrapped with copper foil or copper wire, thereby forming a wrinkle texture.
3. The production equipment for corrugated copper submarine cable according to claim 2, characterized in that: A screw rod (55) is threadedly connected to one end of the connecting shaft (52) away from the rotating ring (5); a retaining ring (56) is fixedly connected to the circumferential surface of the screw rod (55); and a first disc (53) is fixedly connected to the circumferential surface of the connecting shaft (52); the winding disc (54) is rotatably arranged between the retaining ring (56) and the first disc (53) for limiting the position of the winding disc (54).
4. The corrugated copper submarine cable production equipment according to claim 2, characterized in that: Two support columns (7) are arranged between the fixing chamber (2) and the welding chamber (3), and the two support columns (7) are symmetrically arranged on both sides of the submarine cable (6). Each support column (7) is fixedly connected to the workbench (1). The top end of the support column (7) is fixedly connected to an electric push rod (71), and the output end of the electric push rod (71) is fixedly connected to a limiting semi-ring (72) for assisting the winding of copper foil or copper wire and clamping the copper foil or copper wire so that the winding does not deviate.
5. The corrugated copper submarine cable production equipment according to claim 2, characterized in that: The welding assembly further comprises a base (31) arranged inside the welding chamber (3); two first motors (32) are fixedly connected to the upper surface of the base (31); the output end of each first motor (32) is fixedly connected to a cam (33); a first gear tooth (310) adapted to the cam (33) is fixedly connected to the circumferential surface of the positioning ring (35); and the cam (33) is used to drive the positioning ring (35) to reciprocate.
6. The production equipment for corrugated copper submarine cable according to claim 2, characterized in that: A plurality of guide posts (39) are fixedly connected to both sides of the positioning ring (35); a first groove (38) is provided at a position of each limiting ring (37) corresponding to the guide post (39); when the positioning ring (35) rotates, the guide post (39) is driven to slide in the first groove (38); a plurality of air outlets (351) are provided at one end of each arc welding head (36) in the positioning ring (35) close to the submarine cable (6); the air outlets (351) are used to spray rare gas argon to prevent copper from being oxidized during arc welding.
7. The production equipment for corrugated copper submarine cable according to claim 2, characterized in that: A plurality of fixed blocks (311) are fixedly connected to one side of a limit ring (37) close to the outlet of the welding chamber (3), each fixed block (311) is inclined toward the position of the submarine cable (6), a second motor (312) is fixedly connected to the upper surface of each fixed block (311), and a fan body (313) is fixedly connected to the output end of each second motor (312) for cooling the submarine cable (6) after arc welding.
8. The production equipment for corrugated copper submarine cable according to claim 7, characterized in that: A cleaning assembly is provided on one side of the other limiting ring (37) close to the fixed bin (2), the cleaning assembly comprising a fixing plate (8) fixedly connected to the side of the limiting ring (37); a hydraulic cylinder (81) rotatably connected to the surface of the fixing plate (8); a guide block (82) fixedly connected to the output end of the hydraulic cylinder (81), a groove block (89) being provided at a position of the limiting ring (37) corresponding to the guide block (82), the guide block (82) sliding in the groove block (89); two positioning blocks (85) fixedly connected to the side of the limiting ring (37), each positioning block (85) being rotatably connected to an adjusting rod (86), the two adjusting rods (86) being fixedly connected to the same guide plate (88), one end of the guide plate (88) being fixedly connected to a limiting block (83), a cleaning wheel (84) being rotatably provided inside the limiting block (83), the cleaning wheel (84) being used to clean oil stains and the like from the cable after being wound with copper wire.
9. The production equipment for corrugated copper submarine cable according to claim 8, characterized in that: One end of the two adjusting rods (86) away from the guide plate (88) is rotatably connected to a limiting wheel (87).
10. The production equipment for corrugated copper submarine cable according to claim 2, characterized in that: A support plate (4) is fixedly connected to one end of the workbench (1), and a positioning assembly is fixedly connected to the middle of the support plate (4), wherein the positioning assembly comprises a positioning tube (41) rotatably passing through the middle of the support plate (4); a fixing ring (42) fixedly connected to one side of the positioning tube (41), and a plurality of positioning frames (44) are rotatably arranged between the positioning tube (41) and the fixing ring (42); a plurality of positioning shafts (43) rotatably passing through the fixing ring (42), the positioning shafts (43) passing through the fixing ring (42) and being rotatably connected to the positioning frames (44), and the positioning shafts (43) are used to limit the positioning frames (44); a connecting rod (45) is slidably connected in each positioning frame (44), and a plurality of fixing rods (45) are fixedly connected to the surface of the support plate (4). A fixed rod (410), wherein the fixed rod (410) is rotatably connected to a connecting rod (45), the number of the fixed rod (410) and the number of the connecting rods (45) correspond to each other, and one end of each connecting rod (45) close to each other is rotatably connected to a universal ball (49), and the universal ball (49) is used for transmission and clamping of the submarine cable (6). The circumferential surface of the positioning tube (41) is fixedly connected to a plurality of second gear teeth (46), and a first gear (47) meshing with the second gear teeth (46) is rotatably arranged in the support plate (4), and a rotating handle (48) is fixedly connected to one side of the first gear (47), and the rotating handle (48) passes through one side of the fixed plate (8) and is fixedly connected to the first gear (47), and is used to control the rotation of the positioning tube (41).
Citation Information
Patent Citations
Copper-coated plastic wire production process and copper-coated plastic wire production line
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