A plugging and self-arranging array machine in the production of activated carbon filter tips for cigarettes

Abstract

The present invention relates to a plugging automatic array machine in the production of activated carbon filter tips for cigarettes. It is characterized in that a guide rail with a symmetrical structure is positioned on the middle front of the horizontal beams on both sides of the horizontal frame, which is used to guide the automatic horizontal arrangement device for plugging, so that the automatic horizontal arrangement device for plugging can move straight along the direction defined by the guide rail under the drive of the conveyor belt. The upper rail edge of the guide rail is higher than the surface of the conveyor belt, so that the rail edges on both sides of the automatic horizontal arrangement device for plugging can just pass through. The rear part of the horizontal frame is provided with a vertical arrangement device frame vertically upward, and the "Y"-shaped automatic vertical arrangement device for plugging is installed and positioned above the vertical arrangement device frame. The lower slide groove of the "Y"-shaped automatic vertical arrangement device for plugging extends obliquely downward and forward to the conveyor belt. The distance between the outlet of the lower slide groove and the conveyor belt is suitable for the hanging needle on the automatic horizontal arrangement device to reliably hang the plug. The present invention can quickly arrange the plugs vertically and horizontally, with high efficiency, and makes preliminary preparations for improving the efficiency of the subsequent process.

Description

Technical Field

[0001] The invention relates to the field of cigarette-related production equipment, and in particular to a plugging and self-arranging array machine in the production of cigarette activated carbon filters. Background Art

[0002] Cigarettes have long been a refreshing product that many people like. But smoking has a serious impact on people's health, and the incidence of lung cancer is closely related to cigarettes. This is a refreshing product that many people like, and this has an impact on human health. In order to overcome this contradiction, cigarette activated carbon filters were born, which can absorb most of the harmful substances. However, in the production process of cigarette activated carbon filters, there is currently no professional large-scale production equipment. The production methods of many manufacturers are quite backward, some are purely manual production, and some are semi-manual production. The production efficiency is low and the labor cost is high, resulting in a high price for a single cigarette activated carbon filter, and the cigarette activated carbon filter is a consumer product, which brings a lot of expenses to cigarette consumers. In order to solve the above problems, only industrial mechanization and automation can be used. The present invention is a sealing self-arranging array machine in the production of cigarette activated carbon filters that is mechanized and automated in the production process of cigarette activated carbon filters. It is also an important link in the mechanization and automation of the production process of cigarette activated carbon filters, which is the subject to be studied by the present invention. Summary of the invention

[0003] The purpose of the present invention is to solve the problem of rapid self-arranging array of plugging in the production process of activated carbon filter tips for cigarettes, and to provide a self-arranging array machine for plugging in the production of activated carbon filter tips for cigarettes. In order to achieve the above purpose, the present invention is implemented through the following technical solutions.

[0004] A plugging automatic array machine for the production of activated carbon filter tips for cigarettes, comprising an automatic horizontal array device for plugging (another application), an automatic vertical array device for "Y"-shaped plugging (another application), and a special horizontal array belt conveyor, wherein the automatic horizontal array device for plugging is composed of a needle array plate and a plugging array hole plate combined together through guide columns and guide column holes, and the special horizontal array belt conveyor is composed of a horizontal frame, a motor-driven roller, a driven roller, a truss frame, and a conveyor belt, wherein the motor-driven roller and the driven roller are respectively hinged at the front and rear ends of the horizontal frame, and the truss frame is fixed to the front and rear ends of the horizontal frame. Located on both sides of the inner side of the horizontal frame, the horizontal upper surface of the truss frame supports the conveyor belt that circulates around the motor-type driving roller and the driven roller. It is characterized in that a symmetrical guide rail is positioned on the middle front of the horizontal beams on both sides of the horizontal frame to guide the automatic transverse arrangement device for plugging, so that the automatic transverse arrangement device for plugging can move straight along the direction defined by the guide rail under the drive of the conveyor belt. The upper edge of the guide rail is higher than the surface of the conveyor belt, so that the edges on both sides of the automatic transverse arrangement device for plugging can just pass through. The rear part of the horizontal frame is provided with a vertical arrangement device frame. The " The "Y"-shaped automatic vertical arrangement device for sealing plugs is installed and positioned above the vertical arrangement device frame. The lower slide groove of the "Y"-shaped automatic vertical arrangement device for sealing plugs extends obliquely downward to the front and close to the conveyor belt. The distance between the outlet of the lower slide groove and the conveyor belt is appropriate so that the hanging needles on the automatic horizontal arrangement device for sealing plugs can reliably hang the plugs. The automatic horizontal arrangement device for sealing plugs is provided with a plurality of rows of hanging needle arrays with equal vertical and horizontal spacings. The number and spacing of the vertical rows of the hanging needle arrays are equal to the number and spacing of the sealing slide grooves in the lower slide groove of the "Y"-shaped automatic vertical arrangement device for sealing plugs. The guide rail limits the automatic sealing of the plugs. The left and right positions of the movable horizontal arrangement device must be such that all the vertical rows of hanging needles on the automatic horizontal arrangement device for sealing plugs are aligned with all the sealing chutes in the lower sliding groove of the "Y"-shaped automatic vertical arrangement device for sealing plugs. Each sealing chute outlet is provided with a shrinking spring. The "Y"-shaped automatic vertical arrangement device for sealing plugs automatically arranges the plugs with their openings facing downward and slides them into each sealing chute in the lower sliding groove. The plugs stop at the shrinking spring at the outlet of the sealing chute and are separated from the shrinking spring at the outlet of the sealing chute under the external force of the hanging needles on the automatic horizontal arrangement device for sealing plugs, so as to achieve the purpose of automatic arrangement.

[0005] Furthermore, the motor-driven roller described above is a reduction motor-driven roller, and the "Y"-shaped automatic longitudinal arrangement device for sealing is provided with fifty longitudinally arranged sealing slides in the lower slide groove, and the automatic transverse arrangement device for sealing is also provided with fifty longitudinally arranged and fifty transversely arranged hanging needles, and the longitudinal and transverse arrangement spacings are both nine millimeters. In order to ensure that the conveyor belt of the special transverse arrangement belt conveyor has sufficient tension, a conveyor belt tensioning adjustment bolt is provided at the tail of the horizontal frame.

[0006] The present invention works as follows: the needle array plate and the plug array hole plate of the automatic plug horizontal arrangement device are combined and positioned together through the guide pillars and the guide pillar holes, and then the entire device is placed on the conveyor belt of the present invention in a direction and the rail edges on both sides of the needle array plate are aligned with the guide rails on both sides of the present invention, and the "Y"-shaped automatic plug vertical arrangement device arranges the plugs with the plug openings facing downward and slides them into each plug slide groove in the lower slide groove and stops at the shrink spring sheet at the outlet of the plug slide groove. When the conveyor belt moves forward at a uniform speed, it drives the automatic plug horizontal arrangement device forward. When moving forward, the hanging needles hang on the plugs in rows and move forward, and each row of plugs hangs on a row of hanging needles. The needle, under the action of the conveyor belt tension, overcomes the resistance of the shrinking spring at the chute mouth and leaves the chute, and then the next plug is hung, until the entire plate of the automatic horizontal arrangement device for plugs is hung with plugs, and then a pressure plate is placed on the plugs, and then the thumbs of the two sides of the plug array hole plate are clasped with the remaining four fingers of both hands to press the pressure plate, and the plug array hole plate is forced to press against the pressure plate, and the plug array hole plate is separated from the needle array plate, so that the plugs are inserted into the holes on the plug array hole plate in a vertical and horizontal arrangement, and then the plug array hole plate filled with plugs can enter the next production process: plugging the plugs into the paper tube. Make preliminary preparations to greatly improve the efficiency of the plugging process of paper tubes.

[0007] It can be seen from the above technical scheme that if the conveyor belt moves at a uniform speed of 10CM / second, the present invention can automatically arrange two to three thousand plugs within five seconds. Therefore, the present invention can quickly arrange the plugs vertically and horizontally with high efficiency, and can also make preliminary preparations for greatly improving the efficiency of the subsequent process of inserting the plugs into the paper tube.

[0008] In order to better illustrate the present invention, further description is given below in conjunction with specific implementation methods and accompanying drawings of embodiments thereof. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is the front view of the present invention.

[0010] Figure 2 yes Figure 1 Left view of .

[0011] Figure 3 yes Figure 1 Top view of the .

[0012] Figure 4 yes Figure 3 AA section view.

[0013] Figure 5 This is a partial enlarged view of A in 1.

[0014] Figure 6 yes Figure 1 A partial enlarged view of B.

[0015] Figure 7 yes Figure 2 A partial enlarged view of .

[0016] Figure 8 yes Figure 3 A partial enlarged view of .

[0017] Fig. 9 yes Figure 4 A partial enlarged view of .

[0018] Fig.10 yes Figure 4 BB cross-sectional view.

[0019] Fig.11 This is a diagram of the structure of a cigarette activated carbon filter.

[0020] In the figure: 1-horizontal bracket; 2-pressing plate; 3-truss frame; 4-truss frame upper panel; 5-lower slide chute; 6-belt conveyor; 7-longitudinal arrangement device frame; 8-automatic longitudinal arrangement device; 9-belt bearing; 10-guide rail; 11-conveyor belt tensioning adjustment bolt; 12-hanging needle array plate; 13-sealing array hole plate; 14-hanging needle; 15-sealing; 16-conveyor belt; 17-shrinking spring; 18-sealing slide chute cover plate; 19-sealing slide; 20-rail edge; 21-needle hanging groove; 22-handle edge; 23-upper rail edge; 24-activated carbon; 25-paper tube; 26-motor-driven roller; 27-driven roller. DETAILED DESCRIPTION

[0021] It can be seen from the drawings of the embodiments of the above specific embodiments that the present invention includes an automatic transverse arrangement device for plugging, an automatic longitudinal arrangement device 8 for "y"-shaped plugging, and a special transverse arrangement belt conveyor, wherein the automatic transverse arrangement device for plugging is composed of a needle array plate 12 and a plug array hole plate 13 combined together through guide columns and guide column holes, and the special transverse arrangement belt conveyor is composed of a horizontal frame 1, a motor-driven roller 26, a driven roller 27, a truss frame 3, and a conveyor belt 16. The motor-driven roller 26 and the driven roller 27 are respectively hinged to the front and rear ends of the horizontal frame 1 through seat bearings 9, and the truss frame 3 is positioned on both sides of the inner side of the horizontal frame 1. The horizontal truss upper panel 4 of the truss frame 3 supports the conveyor belt 16 that circulates around the motor-driven roller 26 and the driven roller 27 (see Figure 4), a symmetrically structured guide rail 10 is positioned in the middle front part of the horizontal beams on both sides of the horizontal frame 1, which is used to guide the automatic transverse arrangement device for sealing plugs, so that the automatic transverse arrangement device for sealing plugs can move straight along the direction defined by the guide rail 10 under the drive of the conveyor belt 16, and the upper rail edge 23 of the guide rail 10 is higher than the surface of the conveyor belt 16, so that the rail edges 20 on both sides of the automatic transverse arrangement device for sealing plugs can just pass through. A vertically upward longitudinal arrangement device frame 7 is provided at the rear of the horizontal frame 1, and the "y"-shaped automatic longitudinal arrangement device 8 for sealing plugs is installed and positioned above the longitudinal arrangement device frame 7, and the lower slide groove 5 of the "y"-shaped automatic longitudinal arrangement device 8 for sealing plugs extends obliquely downward to the front and close to the conveyor belt 16, and the outlet of the lower slide groove 5 is at a distance from the conveyor belt 16 so that the hanging needle 14 on the automatic transverse arrangement device for sealing plugs can reliably hang the plug 15. The automatic transverse arrangement device for sealing plugs is provided with fifty rows of hanging needles 1 with a spacing of 9 mm in both directions. 4 arrays, the number and spacing of the vertical rows of the hanging needle 14 array are equal to the number and spacing of the sealing slots 19 in the lower slide 5 of the "Y"-shaped automatic sealing plug longitudinal arrangement device 8, both of which are fifty vertical rows with a spacing of 9 mm. The guide rail 10 limits the left and right positions of the automatic transverse arrangement device for sealing plugs, and all the vertical rows of hanging needles 14 on the automatic transverse arrangement device for sealing plugs must be aligned with all the sealing slots 19 in the lower slide 5 of the "Y"-shaped automatic longitudinal arrangement device for sealing plugs. Each outlet of the sealing slot 19 is provided with a shrinking spring 17. The "Y"-shaped automatic longitudinal arrangement device for sealing plugs automatically arranges the plugs 15 with the sealing mouth facing downward and slides them into each sealing slot 19 in the lower slide 5. The plugs 15 stop at the shrinking spring 17 at the outlet of the sealing slot 19, and are separated from the shrinking spring 17 at the outlet of the sealing slot 19 under the external force of the hanging needle 14 on the automatic transverse arrangement device for sealing plugs, so as to achieve the purpose of automatic arrangement. The motor-driven roller 26 is a reduction motor-driven roller. In order to ensure that the conveyor belt of the dedicated horizontal belt conveyor has sufficient tension, a conveyor belt tensioning adjustment bolt 11 is provided at the tail of the horizontal frame 1.

[0022] The specific embodiment of the present invention works as follows: the needle array plate 12 and the plug array hole plate 13 of the automatic plug horizontal arrangement device are combined and positioned together through the guide pillars and the guide pillar holes, and then the entire device is placed on the conveyor belt 16 of the present invention in a direction and the rail edges 20 on both sides of the needle array plate 12 are aligned with the guide rails 10 on both sides of the present invention, and the "Y"-shaped automatic plug vertical arrangement device 8 arranges the plugs 15 with the plug openings facing downward and slides them into the plug slide grooves 19 in the lower slide groove 5 and stops at the shrinking spring piece 17 at the outlet of the plug slide groove 19. When the conveyor belt 16 moves forward at a uniform speed, it drives the automatic plug horizontal arrangement device forward. When moving forward, the hanging needles 14 hang on the plugs 15 in rows and move forward. Each row of plugs 15 hangs on a row of hanging needles 14. Under the pulling force of the belt 16, the plug 15 overcomes the resistance of the shrinking spring 17 at the slide slot and leaves the slide slot 5, and then the next plug 15 is hung, until the plug automatic horizontal arrangement device is fully hung with plugs 15, and then the pressing plate 2 is placed on the fully hung plugs 15, and then the thumbs are buckled with the buckle edges 22 on both sides of the plug array hole plate 13 by the remaining four fingers of both hands (or other mechanical methods) to press the pressing plate 2, and the plug array hole plate 13 is forced to be close to the pressing plate 2, and the plug array hole plate 13 is separated from the hanging needle array plate 12, so that the plugs 15 are inserted into the holes on the plug array hole plate 13 in a vertical and horizontal arrangement, and then the plug array hole plate 13 filled with plugs 15 can enter the next production process: plugging the plugs 15 into the paper tube 25. Make preliminary preparations to greatly improve the efficiency of the process of plugging the plugs 15 into the paper tube.

[0023] It can be seen from the above specific implementation methods that if the conveyor belt moves at a uniform speed of 10CM / second, the present invention can automatically arrange two to three thousand plugs within five seconds. Therefore, the present invention can quickly arrange the plugs vertically and horizontally with high efficiency, and can also make preliminary preparations for greatly improving the efficiency of the subsequent process of plugging the plugs into the paper tube.

[0024] The embodiments listed above are only one of many embodiments, and all improvements, modifications, and extensions made within the protection scope of the present invention are within the protection scope of the present invention.

Claims

1. A plugging automatic array machine for producing activated carbon filter tips for cigarettes, comprising an automatic plugging horizontal arrangement device, a "Y"-shaped automatic plugging vertical arrangement device, and a special horizontal arrangement belt conveyor, wherein the automatic plugging horizontal arrangement device is composed of a needle array plate and a plugging array hole plate combined together through guide pillars and guide pillar holes, and the special horizontal arrangement belt conveyor is composed of a horizontal frame, a motor-driven roller, a driven roller, a truss frame, and a conveyor belt, wherein the motor-driven roller and the driven roller are respectively hinged at the front and rear ends of the horizontal frame, the truss frame is positioned on both sides of the inner side of the horizontal frame, and the horizontal upper surface of the truss frame supports the conveyor belt that circulates around the motor-driven roller and the driven roller, characterized in that A symmetrical guide rail is positioned at the front center of the horizontal beams on both sides of the horizontal frame. The upper edge of the guide rail is higher than the surface of the conveyor belt so that the edges of both sides of the automatic horizontal arrangement device for plugging can just pass through. A vertical arrangement device frame is provided at the rear of the horizontal frame. The "Y"-shaped automatic vertical arrangement device for plugging is installed and positioned above the vertical arrangement device frame. The lower slide groove of the "Y"-shaped automatic longitudinal arrangement device for sealing plugs extends obliquely downward and forward to the conveyor belt. The distance between the outlet of the lower slide groove and the conveyor belt is based on whether the hanging needles on the automatic transverse arrangement device for sealing plugs can reliably hang the plugs. The automatic transverse arrangement device for sealing plugs is provided with a plurality of rows of hanging needle arrays with equal longitudinal and transverse spacings. The number and spacing of the vertical rows of the hanging needle arrays are equal to the number and spacing of the sealing chutes in the lower slide groove of the "Y"-shaped automatic longitudinal arrangement device for sealing plugs. The guide rail limits the left and right positions of the automatic transverse arrangement device for sealing plugs. All the vertical rows of hanging needles on the automatic transverse arrangement device for sealing plugs need to be aligned with all the sealing chutes in the lower slide groove of the "Y"-shaped automatic longitudinal arrangement device for sealing plugs. Each sealing chute outlet is provided with a shrinking spring. The "y"-shaped automatic vertical arrangement device for sealing plugs automatically arranges the plugs with their openings facing downward and slides them into the sealing chutes in the lower slide groove. The plugs stop at the shrinking spring piece at the outlet of the sealing chute and are separated from the shrinking spring piece at the outlet of the sealing chute under the external force of the hanging needle on the automatic horizontal arrangement device for sealing plugs. The motor-type driving roller is a reduction motor-type driving roller. The "y"-shaped automatic vertical arrangement device for sealing plugs is provided with fifty vertically arranged sealing chutes in the lower slide groove, and the automatic horizontal arrangement device for sealing plugs is also provided with fifty vertically arranged and fifty horizontally arranged hanging needles.

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