A fully automatic lamp life testing device

By designing a fully automatic lamp life test device and using controllers and current sensors to achieve automated testing, the problem of lack of rapid test of lamp life and number of switches in the prior art is solved, and the testing efficiency and accuracy are improved.

CN108333534BActive Publication Date: 2025-02-25TUV RHEINLAND SHANGHAI
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Patent Information

Application Number
CN201810287863.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-03-30
Publication Date
2025-02-25
Estimated Expiration
2038-03-30

AI Technical Summary

Technical Problem

The prior art lacks a detection device that can quickly realize the test of lamp life and number of switches.

Method used

A fully automatic lamp life test device is designed, including a bracket, a removable lamp seat post and a controller. Automatically control the on-off power of the lamp through the controller, and record the test results through the current sensor and the central data processor to achieve automated testing.

Benefits of technology

It improves testing efficiency and accuracy, can test multiple batches of lamps at the same time, reduces the intensity of labor, and can more accurately judge the life of the lamps and the number of switches.

✦ Generated by Eureka AI based on patent content.

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    Figure CN108333534B_ABST
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Abstract

The present invention relates to a fully automatic lamp life test device, comprising a bracket, a plurality of lamp holder rods detachably mounted horizontally on the bracket, and a controller for controlling the power on and off of the lamp holder rods, wherein the lamp holder rods are provided with a plurality of lamp holders arranged in parallel, and one end of the lamp holder rods is provided with a jack which is matched and plugged with a live plug. Compared with the prior art, 5 to 10 lamp holder rods can be arranged on each bracket of the present invention, and 15 to 25 lamp holders can be arranged on each lamp holder rod, so 75 to 250 lamps can be tested at the same time, and the test efficiency is high; and the test conditions of the lamps on the same lamp holder rod are the same, and are more matched with the actual application environment, and the test results are more accurate; at the same time, the test process is automatically controlled by the control, and the results are recorded by the central processing unit, so the degree of automation is high and the labor intensity is low.
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Description

Technical Field

[0001] The invention relates to the technical field of detection and certification, and in particular to a fully automatic lamp life testing device. Background Art

[0002] Lamps, or lighting fixtures, are essential consumables in modern daily life. With the progress of my country's economy and society, the emergence of new light sources such as fluorescent lamps, energy-saving lamps, and LEDs has led to a revolutionary evolution in lighting fixtures. Lamps need to indicate their service life before leaving the factory. In order to check whether the batch of lamps is qualified, they need to be inspected, that is, a number of lamps are randomly selected from the same batch to test their service life and the number of switches. At present, there is no report on a public detection device that can quickly achieve the above test purpose. Summary of the invention

[0003] The purpose of the present invention is to provide an efficient and fully automatic lamp life testing device in order to overcome the defects of the above-mentioned prior art.

[0004] The purpose of the present invention can be achieved by the following technical scheme: a fully automatic lamp life test device, the device includes a bracket, a plurality of lamp holders detachably mounted horizontally on the bracket, and a controller for controlling the power on and off of the lamp holders, the lamp holders are provided with a plurality of lamp holders arranged in parallel, one end of the lamp holder is provided with a socket and is matched with a live plug. During the test, a number of lamps are randomly selected from the same batch, installed on the lamp holders of the lamp holders, and then the lamp holders are installed on the bracket, the plug is inserted into the socket of the lamp holder to power on, and then the power on and off of the lamps are controlled by the controller, and then the quality of the lamps is observed to determine whether the batch of lamps is qualified. Since the power on and off is automatically controlled by the controller, on the one hand, it is more automated, and on the other hand, more items can be tested, such as power on for 30s and power off for 30s, so as to determine the number of times the batch of lamps can be turned on and off; for example, power on and off once after 20 hours, the average life of the batch of lamps can be determined.

[0005] The two vertical columns of the bracket are provided with a plurality of bosses opposite to each other, each boss is provided with a groove matching the bottom surface of the two ends of the lamp holder, and one of the bosses connected to the two ends of the lamp holder is provided with a cover for fixing the lamp holder. This arrangement facilitates the loading and unloading of the lamp holder, and since the lamps are large and small, when the size of the lamp exceeds the distance between two adjacent bosses on the same vertical column, one of the lamp holders can be removed, so the device can be applied to lamps of different specifications.

[0006] The cover is in an inverted U shape, with one side of the cover being rotatably connected to the boss through a rotating shaft, and the other side being provided with a screw hole and connected to the boss through a bolt, and the shape of the inner wall of the cover matches the shape of the upper part of the lamp holder. Due to different occasions of use of lamps, some lamps are set downward, some are set upward, and even some are set horizontally, so the two ends of the lamp holder of the device are set into a cylindrical shape, and then the lamp holder is rotated to adjust the direction of the lamp holder, and then the cover is covered, and the bolts are tightened to clamp the lamp holder, so this setting can improve the accuracy of the test.

[0007] Each vertical column is equipped with 5 to 10 bosses, which can test multiple batches of lamps at the same time, greatly improving the testing efficiency.

[0008] Each of the lamp holder poles is provided with 15 to 25 lamp holders, thereby further improving the test efficiency.

[0009] Each lamp holder on the lamp holder rod is provided with a current sensor for sensing the current on and off of each lamp holder, and each current sensor is connected to a central data processor. The current sensor automatically senses the quality of the lamp, and the central data processor automatically records the time when the lamp breaks down or the number of times it is switched on and off, further reducing the labor intensity of human labor.

[0010] The controller is a PLC controller.

[0011] Compared with the prior art, the beneficial effects of the present invention are embodied in the following aspects:

[0012] (1) High test efficiency: 5 to 10 lamp holders can be set on each bracket, and 15 to 25 lamp holders can be set on each lamp holder. Therefore, 75 to 250 lamps can be tested at the same time, with high test efficiency;

[0013] (2) The test conditions of lamps on the same lamp pole are the same and more closely match the actual application environment, so the test results are more accurate;

[0014] (3) The test process is automatically controlled and the results are recorded by the central processor, so the degree of automation is high and the labor intensity is low. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 The figure is a side view of the connection between the lamp holder rod and the boss of the present invention.

[0017] Among them, 1 is a vertical column, 2 is a lamp holder rod, 3 is a boss, 31 is a groove, 4 is a plug, 5 is a cover, 6 is a lamp holder, 7 is a current sensor, 8 is a screw hole, and 9 is a rotating shaft. DETAILED DESCRIPTION

[0018] The following is a detailed description of an embodiment of the present invention. This embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation method and a specific operation process are given, but the protection scope of the present invention is not limited to the following embodiment.

[0019] Example 1

[0020] A fully automatic lamp life test device, the structure of which is as follows Figure 1 As shown, it includes a bracket, five lamp holder rods 2 detachably mounted horizontally on the bracket, and a controller for controlling the power on and off of the lamp holder rods 2. Each lamp holder rod 2 is provided with 18 lamp holders 6 arranged in parallel. One end of the lamp holder rod 2 is provided with a socket and matched with a live plug 4. During the test, a number of lamps are randomly selected from the same batch and installed on the lamp holders 6 of the lamp holder rods 2. Then the lamp holder rods 2 are installed on the bracket, and the plug 4 is inserted into the socket of the lamp holder rod 2 to power it on. Then the controller is used to control the power on and off of the lamps, and then the quality of the lamps is observed to determine whether the batch of lamps is qualified.

[0021] Five bosses 3 are arranged opposite to each other on the two vertical columns 1 of the bracket, each boss 3 is provided with a groove 31 matching the bottom surface of the two ends of the lamp holder rod 2, and one of the bosses 3 is provided with a cover 5 for fixing the lamp holder rod 2. The cover 5 is in an inverted U shape, one side of which is rotatably connected to the boss 3 through a rotating shaft 9, and the other side is provided with a screw hole 8 and connected to the boss 3 through a bolt, and the shape of the inner wall of the cover 5 matches the shape of the upper part of the lamp holder rod 2, as shown in FIG. Figure 2 As shown. Due to different occasions of use of lamps, some lamps are set downward, some are set upward, and even some are set horizontally, so the two ends of the lamp holder rod 2 of the device are set into a cylindrical shape, and then the lamp holder rod 2 is rotated to adjust the direction of the lamp holder 6, and then the cover body 5 is covered, and the bolts are tightened to clamp the lamp holder rod 2, so this setting can improve the accuracy of the test.

[0022] Each lamp holder 6 on the lamp holder rod 2 is provided with a current sensor 7 for sensing the current on and off of each lamp holder 6, and each current sensor 7 is connected to the central data processor. The current sensor 7 automatically senses the quality of the lamp, and the central data processor automatically records the time when the lamp breaks down or the number of times it is turned on and off, further reducing the labor intensity of manpower.

[0023] The controller is a PLC controller.

Claims

1. A fully automatic lamp life test device, characterized in that: The device comprises a bracket, a plurality of lamp holders detachably mounted horizontally on the bracket, and a controller for controlling the on and off of the lamp holders. The lamp holders are provided with a plurality of lamp holders arranged in parallel, and one end of the lamp holder is provided with a socket which is matched and plugged with a live plug. During the test, several lamps are randomly selected from the same batch and installed on the lamp holder of the lamp holder pole, and then the lamp holder pole is installed on the bracket, and the plug is inserted into the socket of the lamp holder pole to power on, and then the power on and off of the lamp is controlled by the controller, and then the quality of the lamp is observed to determine whether the batch of lamps is qualified; The two vertical columns of the bracket are provided with a plurality of bosses opposite to each other, and each boss is provided with a groove matching the bottom surface of the two ends of the lamp holder rod; A cover body for fixing the lamp holder rod is provided on one of the bosses connected to the two ends of the lamp holder rod; The bosses, grooves and cover are arranged to facilitate the loading and unloading of the lamp holder. Since lamps are large and small, when the size of a lamp exceeds the distance between two adjacent bosses on the same vertical column, one of the lamp holders is removed. Therefore, the device is suitable for lamps of different specifications. The cover body is in an inverted U shape, the bottom of one side thereof is rotatably connected to the boss via a rotating shaft, the other side is provided with a screw hole and is connected to the boss via a bolt, and the shape of the inner wall of the cover body matches the shape of the upper part of the lamp holder rod; Due to different usage occasions of lamps, some lamps are set downward, some are set upward, and even some are set horizontally, so the two ends of the lamp holder rod are set into a cylindrical shape, and then the lamp holder rod is rotated to adjust the direction of the lamp holder, and then the cover body is covered, and the bolts are tightened to clamp the lamp holder rod; Each lamp holder on the lamp holder rod is provided with a current sensor for sensing the on and off of the current on each lamp holder, and each current sensor is connected to the central data processor; The current sensor automatically senses whether the lamp is good or bad, and the central data processor automatically records the time when the lamp is broken or the number of times it is turned on and off.

2. A fully automatic lamp life test device according to claim 1, characterized in that: Each vertical column is provided with 5 to 10 bosses.

3. The fully automatic lamp life test device according to claim 1, characterized in that: Each of the lamp holder poles is provided with 15 to 25 lamp holders.

4. The fully automatic lamp life test device according to claim 1, characterized in that: The controller is a PLC controller.

Citation Information

Patent Citations

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