A light steel keel grouting production device and production process
By designing an automated light steel keel grouting production device, using weight sensors and metering pumps and other technologies, the problems of inaccurate manual feeding and difficulty in cleaning equipment are solved, construction efficiency and automation are improved, and resource waste and wastewater pollution are reduced.
Patent Information
- Application Number
- CN201811480285.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2018-12-05
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2038-12-05
AI Technical Summary
The existing light steel keel grouting production equipment and production processes have problems such as inaccurate manual feeding, poor production process, unsmooth construction personnel's inability to control the motor operation, and difficult equipment cleaning, resulting in low construction efficiency, waste of resources and safety hazards.
A light steel keel grouting production device including manual hopper, cylinder, bracket, grouting machine and control cabinet was designed. It uses weight sensors and alarms to realize automatic metering and feeding, quantitative water supply of metering pump, motor stirring and automatic unloading. , the grouting machine automatically grouts and reduces the equipment cleaning needs through the free washing liquid.
It improves construction efficiency and automation, reduces manual operation errors and resource waste, reduces equipment cleaning frequency and wastewater pollution, and ensures construction safety and environmental friendliness.
Smart Images

Figure CN109333790B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building wall construction, in particular to a light steel keel grouting production device and a production process. Background Art
[0002] In the construction of building walls, light steel frame grouting production equipment and production technology are the current industry trend. The current light steel frame wall grouting production is to manually add raw materials directly into the mixer, which has a high vertical height, high labor intensity, and potential safety hazards. During the construction process, an operator is required to start the equipment, which increases human resource costs.
[0003] At present, the application of light steel keel grouting production equipment and production technology on construction sites will encounter problems such as inaccurate manual feeding, unsmooth production process, construction personnel unable to control the operation of the motor, and equipment cleaning after construction is completed, which leads to construction efficiency and waste of resources. Therefore, it is necessary to make corresponding improvements to the existing light steel keel grouting production equipment and production technology. Summary of the invention
[0004] The purpose of the present invention is to provide a light steel keel grouting production device and production process to solve the problems raised in the above background technology that the current light steel keel grouting production device and production process are used on construction sites, which will encounter inaccurate manual feeding, unsmooth production process, construction personnel cannot control the operation of the motor, and equipment cleaning after construction is completed.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a light steel keel grouting production device and production process, including a frame, a manual feeding hopper, a cylinder, a bracket, a grouting machine and a control cabinet, a manual feeding hopper is arranged on one side of the frame, the manual feeding hopper is connected to the feed port through a screw conveyor, a metering pump is arranged on one side of the bracket, and a grouting machine is arranged on the other side of the bracket, wherein,
[0006] The manual feeding hopper is arranged near the inner edge of the frame, the bottom of the manual feeding hopper is connected to the bottom of the screw conveyor through a material guide pipe, and the top of the screw conveyor is connected to the feed port through a material guide pipe;
[0007] The feed port is arranged on the surface of the cover plate, the cover plate is installed on the top of the mixer body wall, a first motor is installed inside the mixer body wall, a second motor is installed inside the mixer body wall adjacent to the first motor, the movable ends of the first motor and the second motor are connected with stirring blades, a discharge port is arranged at the bottom of the mixer body wall, a valve switch is arranged inside the discharge port, one end of the cylinder is connected to the valve switch, the cylinder is connected to the compressor through an air guide pipe, the compressor is installed on one side of the cylinder, a bracket is arranged at the bottom of the mixer body wall, a finished product bin is arranged inside the bracket, and the top of the finished product bin is connected to the bottom of the mixer body wall;
[0008] The metering pump is arranged on one side of the bracket, and the metering pump is connected to the wall of the mixer body through a water pipe. A grouting machine is arranged on the other side of the bracket, and the grouting machine is connected to the finished product bin through a feed pipe. The discharge end of the grouting machine is connected to a grouting pipe, and the discharge end of the grouting pipe is provided with a discharge port, a pneumatic valve is arranged outside the discharge port, and a flow switch is arranged inside the pneumatic valve. The control cabinet is arranged between the manual feeding hopper and the metering pump, and an operating table is arranged on the surface of the control cabinet.
[0009] Preferably, the manual feeding hopper includes a scale frame, a scale bucket, a feeding port, a weight sensor, a vibrator, a pneumatic butterfly valve, a flexible connection port and an alarm; the bottom of the scale frame is supported on the bottom surface inside the frame, the top of the scale frame is provided with a scale bucket, the surface of the scale bucket is provided with a feeding port, the weight sensor is installed on both sides of the scale bucket, the bottom of the weight sensor is connected to the surface of the scale frame, the outer surface of the scale bucket is installed with a vibrator, the bottom end of the scale bucket is provided with a pneumatic butterfly valve, the bottom end of the pneumatic butterfly valve is provided with a flexible connection port, the flexible connection port is connected to the screw conveyor through a material guide pipe, and an alarm is installed on the surface of the scale bucket close to the weight sensor.
[0010] Preferably, a group of weight sensors are symmetrically arranged about the center of the scale bucket.
[0011] Preferably, the first motor, the second motor and the stirring blades constitute two sets of stirring mechanisms, and are symmetrically arranged in the middle of the stirring machine body wall.
[0012] Preferably, the finished product bin is configured as a funnel-shaped structure.
[0013] Preferably, the grouting machine includes a pump head, a coupling, a protective cover, a motor reducer, a pump body motor, a cover, a hose, a flange, a square circle, a control drive and a base, the pump head is installed on the surface of the base, one side of the pump head is connected to the coupling, the outer side of the coupling is installed with a protective cover, one side of the coupling is installed with a motor reducer, one end of the motor reducer is connected to the pump body motor, a control drive is installed between the motor reducer and the pump body motor, the motor reducer and the pump body motor are both installed on the surface of the base, the base is installed on the bottom surface inside the frame, the outer side of the pump head is provided with a cover, one side of the pump head is provided with a square circle, a hose is provided between the square circle and the flange, the flange at the feed end of the grouting machine is connected to the feed pipe, and the flange at the discharge end of the grouting machine is connected to the grouting pipe.
[0014] Preferably, the control drive is electrically connected to the pump motor and the control cabinet.
[0015] Preferably, the control cabinet is electrically connected to the metering pump, valve switch, pneumatic valve, weight sensor, pneumatic butterfly valve and alarm.
[0016] A light steel keel grouting production device and production process, comprising the following steps:
[0017] S1. The entire production line is controlled through the operating table. Materials are added to the weighing bucket from the feeding port in the manual feeding hopper. The weight sensors on both sides of the weighing bucket automatically measure the weight of the added materials. When the materials reach the preset weight, the weight sensors feed back the information to the control cabinet, which controls the alarm to give an alarm prompt, prompting the operator to stop feeding, open the pneumatic butterfly valve, and let the materials in the weighing bucket enter the material guide pipe through the soft connection port, and then the materials enter the screw conveyor through the material guide pipe.
[0018] S2. Start the screw conveyor to transport the material to the feed port, and the material enters the inner wall of the mixer;
[0019] S3. While adding the material, start the metering pump to add water to the inside of the mixer body wall;
[0020] S4. Start the first motor and the second motor to drive the stirring blade to stir, and fully stir the material and water in the mixer body wall. After the stirring is completed, stop the first motor and the second motor, open the valve switch in the discharge port at the bottom of the mixer body wall, start the compressor to adjust the cylinder through the air guide pipe to expand and contract, so as to open the discharge port, and the finished mixed material inside the mixer body wall is discharged from the discharge port into the finished product bin for standby;
[0021] S5. When pouring, the pump motor in the grouting machine is started, and the feed end of the grouting machine sucks out the finished materials in the finished product bin through the feed pipe, and the flow switch on the discharge port is turned on, so that the pneumatic valve is opened, thereby sucking out the finished materials in the finished product bin and discharging them from the discharge port into the building wall for grouting;
[0022] S6. After the grouting work is completed, the no-wash liquid is injected into the device through the metering pump. When it is used for work the next day, the no-wash liquid is discharged and collected from the outlet of the grouting pipe for reuse next time.
[0023] Compared with the prior art, the beneficial effects of the present invention are: the light steel keel grouting production device and production process:
[0024] 1. The manual feeding hopper is equipped with a weight sensor and an alarm. When adding materials into the weighing hopper through the feeding port, the weight sensor detects the materials in the weighing hopper in real time. When the materials reach the preset value, the control cabinet automatically turns on the alarm to tell the operator to stop adding materials to avoid adding raw materials by mistake. The materials in the weighing hopper are directly transported to the wall of the mixer through the material guide pipe by the screw conveyor for mixing. The metering pump also transports water to the wall of the mixer, which saves the time of feeding and improves the work efficiency.
[0025] 2. The metering pump is directly connected to the wall of the mixer through a water pipe. The metering pump can add water quantitatively according to the ratio of the materials. After the construction of the entire production line is completed, a wash-free liquid is added to the wall of the mixer through the metering pump, so that the wash-free liquid passes through the inside of the device to the discharge port of the grouting pipe. Before construction the next day, the equipment is started to discharge the wash-free liquid from the discharge port and store it for subsequent reuse. There is no need to manually clean the equipment every day, which improves work efficiency, saves resources, and reduces wastewater pollution generated by each manual cleaning of the equipment;
[0026] 3. The light steel keel grouting production device and production process are used in light steel keel buildings. The entire construction process is easy to connect, has a high degree of automation, has no impact on the environment, does not require the construction of intermediate warehouses on the construction site, is not affected by intermediate links, and can be supplied to the building wall in unlimited quantities. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a main structural schematic diagram of a light steel keel grouting production device and production process of the present invention;
[0028] Figure 2 It is a schematic diagram of the structure of a manual feeding hopper of a light steel keel grouting production device and production process of the present invention;
[0029] Figure 3 It is a schematic diagram of the internal structure of the mixer body wall of a light steel keel grouting production device and production process of the present invention;
[0030] Figure 4 It is a schematic diagram of the top view structure of a cover plate of a light steel keel grouting production device and production process of the present invention;
[0031] Figure 5 It is a schematic diagram of the main structure of a grouting machine of a light steel keel grouting production device and production process of the present invention;
[0032] Figure 6 It is a side structural schematic diagram of a grouting machine of a light steel keel grouting production device and production process of the present invention;
[0033] Figure 7 It is a schematic diagram of the square-to-circle structure of a light steel keel grouting production device and production process of the present invention;
[0034] Figure 8 The present invention is a schematic diagram of the process structure of a light steel keel grouting production device and production process.
[0035] In the figure: 1, frame, 2, manual feeding hopper, 201, scale frame, 202, scale hopper, 203, feeding port, 204, weight sensor, 205, vibrator, 206, pneumatic butterfly valve, 207, soft connection port, 208, alarm, 3, material guide pipe, 4, screw conveyor, 5, feed port, 6, cover plate, 7, mixer body wall, 8, first motor, 9, second motor, 10, stirring blade, 11, discharge port, 12, valve switch, 13, cylinder, 14, air guide pipe, 15, compressor, 16 , bracket, 17, metering pump, 18, finished product warehouse, 19, feed pipe, 20, grouting machine, 2001, pump head, 2002, coupling, 2003, shield, 2004, motor reducer, 2005, pump motor, 2006, cover, 2007, hose, 2008, flange, 2009, square to round, 2010, control drive, 2011, base, 21, grouting pipe, 22, discharge port, 23, pneumatic valve, 24, flow switch, 25, control cabinet, 26, operating table. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-8The present invention provides a technical solution: a light steel keel grouting production device and production process, including a frame 1, a manual feeding hopper 2, a guide pipe 3, a screw conveyor 4, a feed port 5, a cover plate 6, a mixer body wall 7, a first motor 8, a second motor 9, a stirring blade 10, a discharge port 11, a valve switch 12, a cylinder 13, an air guide pipe 14, a compressor 15, a bracket 16, a metering pump 17, a finished product warehouse 18, a feed pipe 19, a grouting machine 20, a grouting pipe 21, a discharge port 22, a pneumatic valve 23, a flow switch 24, a control cabinet 25 and an operating table 26, a manual feeding hopper 2 is arranged on one side of the frame 1, and the manual feeding hopper 2 is connected to the feed port 5 through the screw conveyor 4, a metering pump 17 is arranged on one side of the bracket 16, and a grouting machine 20 is arranged on the other side of the bracket 16, wherein,
[0038] The manual feeding hopper 2 is arranged near the inner edge of the frame 1, and the manual feeding hopper 2 includes a scale frame 201, a scale bucket 202, a feeding port 203, a weight sensor 204, a vibrator 205, a pneumatic butterfly valve 206, a soft connection port 207 and an alarm 208. The bottom of the scale frame 201 is supported on the bottom surface inside the frame 1, the top of the scale frame 201 is provided with a scale bucket 202, the surface of the scale bucket 202 is provided with a feeding port 203, the weight sensor 204 is installed on both sides of the scale bucket 202, the bottom of the weight sensor 204 is connected to the surface of the scale frame 201, the outer surface of the scale bucket 202 is installed with a vibrator 205, the bottom end of the scale bucket 202 is provided with a pneumatic butterfly valve 206, and the pneumatic butterfly valve 206 A soft connection port 207 is provided at the bottom end, and the soft connection port 207 is connected to the screw conveyor 4 through the guide pipe 3. An alarm 208 is installed on the surface of the weighing bucket 202 near the weight sensor 204. When adding materials into the weighing bucket 202, the weight sensor 204 can automatically measure the materials and prompt the operator to stop adding materials through the alarm 208. The weight sensor 204 is symmetrically arranged in a group about the center of the weighing bucket 202. A group of sensors 204 can accurately measure the materials added into the weighing bucket 202 to avoid waste of materials caused by adding raw materials by mistake. The bottom of the manual feeding hopper 2 is connected to the bottom of the screw conveyor 4 through the guide pipe 3, and the top of the screw conveyor 4 is connected to the feed port 5 through the guide pipe 3;
[0039] The feed inlet 5 is arranged on the surface of the cover plate 6, and the cover plate 6 is installed on the top of the mixer body wall 7. A first motor 8 is installed inside the mixer body wall 7. The first motor 8, the second motor 9 and the stirring blade 10 constitute two groups of stirring mechanisms, and they are symmetrically arranged in the middle of the mixer body wall 7. The two groups of stirring mechanisms constitute double-axis stirring. The stirring blade 10 is driven by the first motor 8 and the second motor 9 to rotate alternately for stirring, thereby improving the efficiency of material stirring. A second motor 9 is installed inside the mixer body wall 7 adjacent to the first motor 8, and the movable ends of the first motor 8 and the second motor 9 are connected to the stirring blade 10. The bottom of the mixer body wall 7 is arranged There is a discharge port 11, a valve switch 12 is arranged inside the discharge port 11, one end of the cylinder 13 is connected to the valve switch 12, the cylinder 13 is connected to the compressor 15 through the air guide pipe 14, the compressor 15 is installed on one side of the cylinder 13, a bracket 16 is arranged at the bottom of the mixer body wall 7, a finished product bin 18 is arranged inside the bracket 16, the finished product bin 18 is arranged as a funnel-shaped structure, the funnel-shaped finished product bin 18 can temporarily store the materials stirred in the mixer body wall 7, and is convenient for the subsequent grouting machine 20 to suck the materials, and the top of the finished product bin 18 is connected to the bottom of the mixer body wall 7;
[0040] The metering pump 17 is arranged on one side of the bracket 16, and the metering pump 17 is connected to the mixer body wall 7 through a water pipe. A grouting machine 20 is arranged on the other side of the bracket 16, and the grouting machine 20 includes a pump head 2001, a coupling 2002, a shield 2003, a motor reducer 2004, a pump body motor 2005, a cover 2006, a hose 2007, a flange 2008, a square-to-circle 2009, a control drive 2010 and a base 2011. The pump head 2001 is installed on the surface of the base 2011, and one side of the pump head 2001 is connected to the coupling 2002, and the outer A protective cover 2003 is installed on the side of the coupling 2002, a motor reducer 2004 is installed on one side of the coupling 2002, one end of the motor reducer 2004 is connected to the pump motor 2005, a control drive 2010 is installed between the motor reducer 2004 and the pump motor 2005, the motor reducer 2004 and the pump motor 2005 are both installed on the surface of the base 2011, and the base 2011 is installed on the bottom surface inside the frame 1, a cover 2006 is provided on the outside of the pump head 2001, and a square-circle 2009 is provided on one side of the pump head 2001, and the square-circle 2009 and the flange 200 A hose 2007 is provided between the grouting machine 20 and the conveying pipe 19, and the flange 2008 of the feeding end of the grouting machine 20 is connected to the grouting pipe 21. The grouting machine 20 is convenient for sucking out the materials temporarily stored in the finished product bin 18 for use. The control drive 2010 is electrically connected to the pump motor 2005 and the control cabinet 25. The control drive 2010 electrically connected to the control cabinet 25 can start and stop the pump motor 2005, which is convenient for the grouting machine 20 to perform grouting work. The grouting machine 20 is connected to the finished product bin 18 through the conveying pipe 19. The outlet of the grouting machine 20 A grouting pipe 21 is connected to the material end, and a discharge port 22 is provided at the discharge end of the grouting pipe 21. A pneumatic valve 23 is provided outside the discharge port 22, and a flow switch 24 is provided inside the pneumatic valve 23. The control cabinet 25 is arranged between the manual feeding hopper 2 and the metering pump 17. The control cabinet 25 is electrically connected to the metering pump 17, the valve switch 12, the pneumatic valve 23, the weight sensor 204, the pneumatic butterfly valve 206 and the alarm 208. The electrical connection between the control cabinet 25 and each component can realize the automatic operation of the entire device. An operating table 26 is provided on the surface of the control cabinet 25.
[0041] A light steel keel grouting production device and production process, comprising the following steps:
[0042] S1. The entire production line is controlled and operated through the operating table 26. Materials are added to the weighing bucket 202 from the feeding port 203 in the manual feeding hopper 2. The weight sensors 204 on both sides of the weighing bucket 202 automatically measure the weight of the added materials. When the materials reach the predetermined weight, the weight sensors 204 feed back the information to the control cabinet 25. The control cabinet 25 controls the alarm 208 to give an alarm prompt, prompting the operator to stop adding materials, open the pneumatic butterfly valve 206, and let the materials in the weighing bucket 202 enter the material guide pipe 3 through the soft connection port 207. Then the materials enter the screw conveyor 4 from the material guide pipe 3.
[0043] S2. Start the screw conveyor 4 to transport the material to the feed port 5, and the material enters the interior of the mixer body wall 7;
[0044] S3. While adding the material, start the metering pump 17 to add water to the interior of the mixer body wall 7;
[0045] S4. Start the first motor 8 and the second motor 9 to drive the stirring blade 10 to stir, and fully stir the material and water in the mixer body wall 7. After the stirring is completed, stop the first motor 8 and the second motor 9, open the valve switch 12 in the discharge port 11 at the bottom of the mixer body wall 7, start the compressor 15 to adjust the cylinder 13 through the air guide pipe 14 to expand and contract, so as to open the discharge port 11, and the finished stirring material inside the mixer body wall 7 is discharged from the discharge port 11 into the finished product bin 18 for standby;
[0046] S5. When pouring, the pump motor 2005 in the grouting machine 20 is started, the feed end of the grouting machine 20 sucks out the finished material in the finished product bin 18 through the feed pipe 19, opens the flow switch 24 on the discharge port 22, so that the pneumatic valve 23 is opened, thereby sucking out the finished material in the finished product bin 18 from the discharge port 22 and discharging it into the wall of the building for grouting;
[0047] S6. After the grouting work is completed, the non-washing liquid is injected into the device through the metering pump 17. When it is used for work the next day, the non-washing liquid is discharged and collected from the discharge port 22 of the grouting pipe 21 for reuse next time.
[0048] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A light steel keel grouting production process, comprising a frame (1), a manual feeding hopper (2), a cylinder (13), a bracket (16), a grouting machine (20) and a control cabinet (25), characterized in that: A manual feeding hopper (2) is provided on one side of the frame (1), and the manual feeding hopper (2) is connected to the feed port (5) via a screw conveyor (4). A metering pump (17) is provided on one side of the support (16), and a grouting machine (20) is provided on the other side of the support (16), wherein: The manual feeding hopper (2) is arranged near the inner edge of the frame (1); the bottom of the manual feeding hopper (2) is connected to the bottom of the screw conveyor (4) through the material guide pipe (3); and the top of the screw conveyor (4) is connected to the feed port (5) through the material guide pipe (3); The feed port (5) is arranged on the surface of the cover plate (6), the cover plate (6) is mounted on the top of the mixer body wall (7), a first motor (8) is mounted inside the mixer body wall (7), a second motor (9) is mounted inside the mixer body wall (7) adjacent to the first motor (8), the movable ends of the first motor (8) and the second motor (9) are connected to stirring blades (10), a discharge port (11) is arranged at the bottom of the mixer body wall (7), a valve switch (12) is arranged inside the discharge port (11), one end of the cylinder (13) is connected to the valve switch (12), the cylinder (13) is connected to the compressor (15) via an air guide pipe (14), the compressor (15) is mounted on one side of the cylinder (13), a bracket (16) is arranged at the bottom of the mixer body wall (7), a finished product bin (18) is arranged inside the bracket (16), and the top of the finished product bin (18) is connected to the bottom of the mixer body wall (7); The metering pump (17) is arranged on one side of the bracket (16), and the metering pump (17) is connected to the mixer body wall (7) through a water pipe. A grouting machine (20) is arranged on the other side of the bracket (16), and the grouting machine (20) is connected to the finished product bin (18) through a feed pipe (19). The discharge end of the grouting machine (20) is connected to a grouting pipe (21), and the discharge end of the grouting pipe (21) is provided with a discharge port (22). The discharge port (22) is provided with a pneumatic valve (23) outside, and the pneumatic valve (23) is provided with a flow switch (24) inside. The control cabinet (25) is arranged between the manual feeding hopper (2) and the metering pump (17), and an operating table (26) is provided on the surface of the control cabinet (25); The grouting machine (20) comprises a pump head (2001), a coupling (2002), a protective cover (2003), a motor reducer (2004), a pump motor (2005), a cover (2006), a hose (2007), a flange (2008), a square-to-circle joint (2009), a control drive (2010) and a base (2011); the pump head (2001) is mounted on the surface of the base (2011); one side of the pump head (2001) is connected to the coupling (2002); the outer side of the coupling (2002) is mounted with the motor reducer (2004); one end of the motor reducer (2004) is connected to the pump motor (2005); A control drive (2010) is installed between the motor reducer (2004) and the pump motor (2005); the motor reducer (2004) and the pump motor (2005) are both installed on the surface of a base (211); the base (2011) is installed on the bottom surface inside the frame (1); a cover (2006) is provided on the outside of the pump head (2001); a square-to-circle (2009) is provided on one side of the pump head (2001); a hose (2007) is provided between the square-to-circle (2009) and the flange (2008); the flange (2008) at the feed end of the grouting machine (20) is connected to the feed pipe (19); and the flange (2008) at the discharge end of the grouting machine (20) is connected to the grouting pipe (21); The production process comprises the following steps: S1. The entire production line is controlled and operated through the operating table (26). Materials are added to the weighing bucket (202) from the feeding port (203) in the manual feeding hopper (2). The weight sensors (204) on both sides of the weighing bucket (202) automatically measure the weight of the added materials. When the materials reach a predetermined weight, the weight sensors (204) feed back information to the control cabinet (25). The control cabinet (25) controls the alarm (208) to give an alarm prompt, prompting the operator to stop feeding, open the pneumatic butterfly valve (206), and allow the materials in the weighing bucket (202) to enter the material guide pipe (3) through the soft connection port (207). Then, the materials enter the screw conveyor (4) through the material guide pipe (3); S2. Start the screw conveyor (4) to transport the material to the feed port (5), and the material enters the interior of the mixer body wall (7); S3. While adding the material, start the metering pump (17) to add water to the interior of the mixer body wall (7); S4. Start the first motor (8) and the second motor (9) to drive the stirring blade (10) to stir, so as to fully stir the material and water in the mixer body wall (7). After the stirring is completed, stop the first motor (8) and the second motor (9), open the valve switch (12) in the discharge port (11) at the bottom of the mixer body wall (7), start the compressor (15) to adjust the cylinder (13) through the air guide pipe (14) to expand and contract, thereby opening the discharge port (11), and the finished stirred material in the mixer body wall (7) is discharged from the discharge port (11) into the finished product bin (18) for standby use; S5. When pouring, the pump motor (2005) in the grouting machine (20) is started, the feed end of the grouting machine (20) sucks out the finished product material in the finished product bin (18) through the feed pipe (19), and the flow switch (24) on the discharge port (22) is opened, so that the pneumatic valve (23) is opened, thereby sucking out the finished product material in the finished product bin (18) from the discharge port (22) and discharging it into the wall of the building for grouting; S6. After the grouting work is completed, the wash-free liquid is injected into the device through the metering pump (17). When the device is used the next day, the wash-free liquid is discharged and collected from the discharge port (22) of the grouting pipe (21) for reuse next time.
2. A light steel keel grouting production process according to claim 1, characterized in that: The manual feeding hopper (2) comprises a weighing frame (201), a weighing hopper (202), a feeding port (203), a weight sensor (204), a vibrator (205), a pneumatic butterfly valve (206), a flexible connection port (207) and an alarm (208); the bottom of the weighing frame (201) is supported on the bottom surface of the inside of the frame (1); the top of the weighing frame (201) is provided with a weighing hopper (202); the surface of the weighing hopper (202) is provided with a feeding port (203); the weight sensor (204) is installed on the weighing hopper (202) ), the bottom of the weight sensor (204) is connected to the surface of the scale frame (201), a vibrator (205) is installed on the outer surface of the scale bucket (202), a pneumatic butterfly valve (206) is provided at the bottom end of the scale bucket (202), a soft connection port (207) is provided at the bottom end of the pneumatic butterfly valve (206), the soft connection port (207) is connected to the screw conveyor (4) through a material guide pipe (3), and an alarm (208) is installed on the surface of the scale bucket (202) close to the weight sensor (204).
3. A light steel keel grouting production process according to claim 2, characterized in that: A group of weight sensors (204) are symmetrically arranged about the center of the weighing bucket (202).
4. A light steel keel grouting production process according to claim 1, characterized in that: The first motor (8), the second motor (9) and the stirring blades (10) constitute two sets of stirring mechanisms, which are symmetrically arranged in the middle of the stirring machine body wall (7).
5. The grouting production process for light steel keels according to claim 1 is characterized in that: The finished product bin (18) is configured as a funnel-shaped structure.
6. A light steel keel grouting production process according to claim 1, characterized in that: The control drive (210) is electrically connected to the pump motor (2005) and the control cabinet (25).
7. The grouting production process for light steel keels according to claim 1 is characterized in that: The control cabinet (25) is electrically connected to the metering pump (17), the valve switch (12), the pneumatic valve (23), the weight sensor (204), the pneumatic butterfly valve (206), and the alarm (208).
